Pub Date : 2024-11-02DOI: 10.1016/j.ceja.2024.100673
Carbon nanotubes (CNTs) are being used as high-performance conductive agents for fast electron transport and effective suppression of volume change in silicon (Si) electrode. However, utilization of CNTs has significant challenges, including poor dispersibility and weak interaction with Si particles. Herein, carboxylated CNTs (CNT-COOH) are employed as a mediator to form dual hydrogen bonds with the tannic acid-coated Si particles (Si@TA) and carboxymethyl cellulose (CMC) binder, through which all the constituents (active material, conductive agent, and binder) comprising the electrode are strongly connected. Also, CNT-COOH strongly attaches to Si@TA via π-π conjugation. Furthermore, the TA-coating layer serves as a protective layer from the electrolyte. As a result, the Si@TA/CNT-COOH composite electrode shows excellent cycling stability delivering a discharge-specific capacity of 1287 mAh g-1 after 200 cycles at 2 A g-1 and retains 1916 mAh g-1 even at high current density of 10 A g-1. The structural integrity of the Si@TA/CNT-COOH electrode is also confirmed by less deformation and thickness change after cycling.
碳纳米管(CNT)被用作高性能导电剂,可实现快速电子传输并有效抑制硅(Si)电极的体积变化。然而,利用碳纳米管面临着巨大挑战,包括分散性差以及与硅颗粒的相互作用弱。本文采用羧基碳纳米管(CNT-COOH)作为介质,与单宁酸包覆的硅颗粒(Si@TA)和羧甲基纤维素(CMC)粘合剂形成双重氢键,从而使电极的所有成分(活性材料、导电剂和粘合剂)紧密连接在一起。此外,CNT-COOH 通过 π-π 共轭作用与 Si@TA 紧密相连。此外,TA 涂层还是电解液的保护层。因此,Si@TA/CNT-COOH 复合电极显示出卓越的循环稳定性,在 2 A g-1 的条件下循环 200 次后,放电特定容量为 1287 mAh g-1,即使在 10 A g-1 的高电流密度条件下也能保持 1916 mAh g-1。Si@TA/CNT-COOH 电极在循环后的变形和厚度变化较小,这也证实了其结构的完整性。
{"title":"Enhanced cycling stability of silicon electrode for lithium-ion batteries by dual hydrogen bonding mediated by carboxylated carbon nanotube","authors":"","doi":"10.1016/j.ceja.2024.100673","DOIUrl":"10.1016/j.ceja.2024.100673","url":null,"abstract":"<div><div>Carbon nanotubes (CNTs) are being used as high-performance conductive agents for fast electron transport and effective suppression of volume change in silicon (Si) electrode. However, utilization of CNTs has significant challenges, including poor dispersibility and weak interaction with Si particles. Herein, carboxylated CNTs (CNT-COOH) are employed as a mediator to form dual hydrogen bonds with the tannic acid-coated Si particles (Si@TA) and carboxymethyl cellulose (CMC) binder, through which all the constituents (active material, conductive agent, and binder) comprising the electrode are strongly connected. Also, CNT-COOH strongly attaches to Si@TA via π-π conjugation. Furthermore, the TA-coating layer serves as a protective layer from the electrolyte. As a result, the Si@TA/CNT-COOH composite electrode shows excellent cycling stability delivering a discharge-specific capacity of 1287 mAh g<sup>-1</sup> after 200 cycles at 2 A g<sup>-1</sup> and retains 1916 mAh g<sup>-1</sup> even at high current density of 10 A g<sup>-1</sup>. The structural integrity of the Si@TA/CNT-COOH electrode is also confirmed by less deformation and thickness change after cycling.</div></div>","PeriodicalId":9749,"journal":{"name":"Chemical Engineering Journal Advances","volume":null,"pages":null},"PeriodicalIF":5.5,"publicationDate":"2024-11-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142578132","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-11-01DOI: 10.1016/j.ceja.2024.100672
Napier grass, a promising lignocellulosic energy crop, presents a complex composition that limits its bioconversion into fermentable products. To address this challenge, we applied microwave (MW) pretreatment assisted by acid and alkali, using varying chemical concentrations (0.5–1 % w/v) and pretreatment times (3–10 min). Acid-catalyzed MW pretreatment achieved a maximal hemicellulose removal of 69.8 %, while alkali-catalyzed MW pretreatment resulted in significant lignin removal of 65.5 %. Without chemical catalysis, the pretreated hydrolysate significantly increased hydrogen yield to 38.0 ± 2.9 mL H2/g volatile solid (VS), five times greater than that obtained from untreated biomass. Hydrogen yield was further enhanced when the MW-pretreated solid underwent simultaneous saccharification and fermentation. The highest hydrogen yield of 89.2 ± 7.2 mL H2/g VS was achieved from alkali-catalyzed MW pretreated solid (0.5 % w/v NaOH, 5 min), with a chemical oxygen demand (COD) solubilization of 62.6 %. Increasing the NaOH concentration to 1 % (w/v) slightly decreased hydrogen yield but significantly increased COD solubilization to 85.8 %. The high carbohydrate content facilitated rapid cellulase hydrolysis, producing and accumulating a high concentration of fermentable sugars. However, this accumulation subsequently led to a shift towards lactic acid formation. The improved hydrogen yield and increased COD solubilization, along with the shift towards lactic acid production, suggest the possibility of optimizing this process for simultaneous production of multiple valuable products in an integrated biorefinery approach, potentially enhancing the economic viability of biomass conversion.
{"title":"Microwave-assisted acid and alkali pretreatment of Napier grass for enhanced biohydrogen production and integrated biorefinery potential","authors":"","doi":"10.1016/j.ceja.2024.100672","DOIUrl":"10.1016/j.ceja.2024.100672","url":null,"abstract":"<div><div>Napier grass, a promising lignocellulosic energy crop, presents a complex composition that limits its bioconversion into fermentable products. To address this challenge, we applied microwave (MW) pretreatment assisted by acid and alkali, using varying chemical concentrations (0.5–1 % w/v) and pretreatment times (3–10 min). Acid-catalyzed MW pretreatment achieved a maximal hemicellulose removal of 69.8 %, while alkali-catalyzed MW pretreatment resulted in significant lignin removal of 65.5 %. Without chemical catalysis, the pretreated hydrolysate significantly increased hydrogen yield to 38.0 ± 2.9 mL H<sub>2</sub>/g volatile solid (VS), five times greater than that obtained from untreated biomass. Hydrogen yield was further enhanced when the MW-pretreated solid underwent simultaneous saccharification and fermentation. The highest hydrogen yield of 89.2 ± 7.2 mL H<sub>2</sub>/g VS was achieved from alkali-catalyzed MW pretreated solid (0.5 % w/v NaOH, 5 min), with a chemical oxygen demand (COD) solubilization of 62.6 %. Increasing the NaOH concentration to 1 % (w/v) slightly decreased hydrogen yield but significantly increased COD solubilization to 85.8 %. The high carbohydrate content facilitated rapid cellulase hydrolysis, producing and accumulating a high concentration of fermentable sugars. However, this accumulation subsequently led to a shift towards lactic acid formation. The improved hydrogen yield and increased COD solubilization, along with the shift towards lactic acid production, suggest the possibility of optimizing this process for simultaneous production of multiple valuable products in an integrated biorefinery approach, potentially enhancing the economic viability of biomass conversion.</div></div>","PeriodicalId":9749,"journal":{"name":"Chemical Engineering Journal Advances","volume":null,"pages":null},"PeriodicalIF":5.5,"publicationDate":"2024-11-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142578131","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-10-30DOI: 10.1016/j.ceja.2024.100671
The study presents an innovative solar-assisted dual-tank direct contact membrane distillation (DCMD) system designed to enhance the operational stability and efficiency of solar-powered desalination. The proposed system integrates a dual thermal storage tank configuration, allowing for continuous operation by alternating between two tanks that store pre-heated water, thereby mitigating the impact of solar energy fluctuations. The dynamic modeling approach used in this study predicts the system's performance under varying solar conditions, focusing on key parameters such as permeate flux, evaporation efficiency, and specific thermal energy consumption. The simulation results show that the system achieves an average permeate flux of 14.4 L/h m² and a thermal efficiency of 53.3 % at a hot water temperature of 60 °C, with a corresponding average specific thermal energy consumption of 1567 kWh/m³. These findings highlight a substantial improvement in both thermal efficiency and water production compared to conventional single-tank systems.
The dual-tank DCMD system is particularly suited for deployment in remote or arid regions where stable and efficient freshwater production is critical. This research provides a comprehensive analysis of a novel solar-assisted desalination technology, contributing to the advancement of sustainable water resources management by providing a reliable and scalable solution that can maintain high operational efficiency even in remote areas with variable solar conditions.
{"title":"Innovative solar-assisted direct contact membrane distillation system: Dynamic modeling and performance analysis","authors":"","doi":"10.1016/j.ceja.2024.100671","DOIUrl":"10.1016/j.ceja.2024.100671","url":null,"abstract":"<div><div>The study presents an innovative solar-assisted dual-tank direct contact membrane distillation (DCMD) system designed to enhance the operational stability and efficiency of solar-powered desalination. The proposed system integrates a dual thermal storage tank configuration, allowing for continuous operation by alternating between two tanks that store pre-heated water, thereby mitigating the impact of solar energy fluctuations. The dynamic modeling approach used in this study predicts the system's performance under varying solar conditions, focusing on key parameters such as permeate flux, evaporation efficiency, and specific thermal energy consumption. The simulation results show that the system achieves an average permeate flux of 14.4 L/h m² and a thermal efficiency of 53.3 % at a hot water temperature of 60 °C, with a corresponding average specific thermal energy consumption of 1567 kWh/m³. These findings highlight a substantial improvement in both thermal efficiency and water production compared to conventional single-tank systems.</div><div>The dual-tank DCMD system is particularly suited for deployment in remote or arid regions where stable and efficient freshwater production is critical. This research provides a comprehensive analysis of a novel solar-assisted desalination technology, contributing to the advancement of sustainable water resources management by providing a reliable and scalable solution that can maintain high operational efficiency even in remote areas with variable solar conditions.</div></div>","PeriodicalId":9749,"journal":{"name":"Chemical Engineering Journal Advances","volume":null,"pages":null},"PeriodicalIF":5.5,"publicationDate":"2024-10-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142587294","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-10-26DOI: 10.1016/j.ceja.2024.100669
Multilayer sequential neural networks, a powerful machine learning model, demonstrate the ability to learn intricate relationships between input features and desired outputs. This study focuses on employing such models to design photovoltaic cells. Specifically, neodymium (Nd)-doped ZnO nanoparticles (NPs) were utilized as a photoanode for fabricating dye-sensitized solar cells (DSSCs). A natural dye extracted from Spinacia oleracea was employed, while two types of electrolytes, liquid and gel (polyethylene glycol-based), were used for comparative analysis. Extensive material characterization of the photoanode highlights the impact of Nd content on the physicochemical properties of ZnO. Notably, when the doped photoanode and gel electrolyte were combined, a substantial 110% improvement in power conversion efficiency (PCE) was achieved. Building on these findings, the machine learning model in this research accurately predicts the current-voltage (I-V) curve values for such photoanodes, with an impressive accuracy of 98%. Additionally, the model illuminates the significance of variables like crystal distortion, texture coefficient, and doping concentration, underscoring their importance in the context of photovoltaic cell design.
{"title":"Enhancing photovoltaic cell design with multilayer sequential neural networks: A study on neodymium-doped ZnO nanoparticles","authors":"","doi":"10.1016/j.ceja.2024.100669","DOIUrl":"10.1016/j.ceja.2024.100669","url":null,"abstract":"<div><div>Multilayer sequential neural networks, a powerful machine learning model, demonstrate the ability to learn intricate relationships between input features and desired outputs. This study focuses on employing such models to design photovoltaic cells. Specifically, neodymium (Nd)-doped ZnO nanoparticles (NPs) were utilized as a photoanode for fabricating dye-sensitized solar cells (DSSCs). A natural dye extracted from Spinacia oleracea was employed, while two types of electrolytes, liquid and gel (polyethylene glycol-based), were used for comparative analysis. Extensive material characterization of the photoanode highlights the impact of Nd content on the physicochemical properties of ZnO. Notably, when the doped photoanode and gel electrolyte were combined, a substantial 110% improvement in power conversion efficiency (PCE) was achieved. Building on these findings, the machine learning model in this research accurately predicts the current-voltage (I-V) curve values for such photoanodes, with an impressive accuracy of 98%. Additionally, the model illuminates the significance of variables like crystal distortion, texture coefficient, and doping concentration, underscoring their importance in the context of photovoltaic cell design.</div></div>","PeriodicalId":9749,"journal":{"name":"Chemical Engineering Journal Advances","volume":null,"pages":null},"PeriodicalIF":5.5,"publicationDate":"2024-10-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142537206","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-10-26DOI: 10.1016/j.ceja.2024.100666
Inorganic-microbial hybrid catalysis is an emerging technology that uses electrical energy to drive microorganisms to reduce CO2 into high value-added compounds, and it has broad application prospects in CO2 reduction. However, the low current density (production yield) limits its practical application. Hydrogen-mediated inorganic-microbial hybrid catalysis system can achieve higher current density, but it is limited by low H2 mass transfer. Here, silica nanoparticles were used to enhance the hydrogen mass transfer for highly efficient CO2 reduction. Solid silica (SN), mesoporous silica (MSN), hollow mesoporous silica (HMSN), and methyl-modified hollow mesoporous silica (MHMSN) were firstly prepared and tested for the enhancement of hydrogen mass transfer. Of these, MHMSN nanoparticles at a concentration of 0.3 wt% were the best at enhancing gas-liquid mass transfer, the volumetric mass transfer coefficient (KLa) and saturated dissolved hydrogen concentration of H2 are 0.53 min-1 and 1.81 mg l-1, respectively. Compared with the control group without added nanoparticles, MHMSN significantly increased the solubility and KLa of H2. This can be attributed that the addition of MHMSN promoted the detached process of hydrogen bubbles from the electrode surface, which made the diameter of hydrogen bubbles smaller, increased the gas-liquid mass transfer area, and strengthened the mass transfer process of H2. Furthermore, it was added to the inorganic-microbial hybrid catalysis system to effectively promote the microbial carbon reduction process, achieving a polyhydroxybutyrate (PHB) yield of up to 700 mg l-1, and the electron utilization rate and CO2 conversion rate were 51 % and 58 % higher than the control group, respectively. These results demonstrated that the addition of MHMSN is an effective approach to enhancing the performance of H2-mediated inorganic-microbial hybrid catalysis system.
{"title":"Enhancement of H2-water mass transfer using methyl-modified hollow mesoporous silica nanoparticles for efficient microbial CO2 reduction","authors":"","doi":"10.1016/j.ceja.2024.100666","DOIUrl":"10.1016/j.ceja.2024.100666","url":null,"abstract":"<div><div>Inorganic-microbial hybrid catalysis is an emerging technology that uses electrical energy to drive microorganisms to reduce CO<sub>2</sub> into high value-added compounds, and it has broad application prospects in CO<sub>2</sub> reduction. However, the low current density (production yield) limits its practical application. Hydrogen-mediated inorganic-microbial hybrid catalysis system can achieve higher current density, but it is limited by low H<sub>2</sub> mass transfer. Here, silica nanoparticles were used to enhance the hydrogen mass transfer for highly efficient CO<sub>2</sub> reduction. Solid silica (SN), mesoporous silica (MSN), hollow mesoporous silica (HMSN), and methyl-modified hollow mesoporous silica (MHMSN) were firstly prepared and tested for the enhancement of hydrogen mass transfer. Of these, MHMSN nanoparticles at a concentration of 0.3 wt% were the best at enhancing gas-liquid mass transfer, the volumetric mass transfer coefficient (K<sub>L</sub>a) and saturated dissolved hydrogen concentration of H<sub>2</sub> are 0.53 min<sup>-1</sup> and 1.81 mg <span>l</span><sup>-1</sup>, respectively. Compared with the control group without added nanoparticles, MHMSN significantly increased the solubility and K<sub>L</sub>a of H<sub>2</sub>. This can be attributed that the addition of MHMSN promoted the detached process of hydrogen bubbles from the electrode surface, which made the diameter of hydrogen bubbles smaller, increased the gas-liquid mass transfer area, and strengthened the mass transfer process of H<sub>2</sub>. Furthermore, it was added to the inorganic-microbial hybrid catalysis system to effectively promote the microbial carbon reduction process, achieving a polyhydroxybutyrate (PHB) yield of up to 700 mg <span>l</span><sup>-1</sup>, and the electron utilization rate and CO<sub>2</sub> conversion rate were 51 % and 58 % higher than the control group, respectively. These results demonstrated that the addition of MHMSN is an effective approach to enhancing the performance of H<sub>2</sub>-mediated inorganic-microbial hybrid catalysis system.</div></div>","PeriodicalId":9749,"journal":{"name":"Chemical Engineering Journal Advances","volume":null,"pages":null},"PeriodicalIF":5.5,"publicationDate":"2024-10-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142531745","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-10-23DOI: 10.1016/j.ceja.2024.100668
With the widespread applications of cobalt in energy storage, electronics, electric vehicles, and most importantly, in the production of 60Co in nuclear industries, its recovery from secondary sources is increasingly important. On the other hand, approximately half of the 440 operating nuclear reactors, across the world, are expected to be retired in the next two decades, creating a significant amount of radioactive waste that poses a serious threat to the ecosystem. But cobalt has low adsorption capacity under low pH conditions, and competitive ions make its recovery difficult. To the best of author's knowledge, the adsorption capacity of cobalt is mostly reported under 500 mgg-1. Firstly, this review provides a comprehensive overview of the physicochemical properties of cobalt isotopes. It then presents an in-depth analysis of various separation methods for cobalt from battery waste and nuclear wastewater, including physical-chemical, electrochemical, and biological methods. All techniques are evaluated based on their selectivity, efficiency, scalability, and environmental impact. By comparing state-of-the-art technology, this review aims to address existing gaps and advance our understanding of an efficient cobalt recovery from industrial waste. The review concludes with an overview of the global cobalt market, examining both radioactive and non-radioactive cobalt, and considers the economic implications of cobalt recovery.
{"title":"Cobalt recovery from industrial and nuclear waste resources: A review","authors":"","doi":"10.1016/j.ceja.2024.100668","DOIUrl":"10.1016/j.ceja.2024.100668","url":null,"abstract":"<div><div>With the widespread applications of cobalt in energy storage, electronics, electric vehicles, and most importantly, in the production of <sup>60</sup>Co in nuclear industries, its recovery from secondary sources is increasingly important. On the other hand, approximately half of the 440 operating nuclear reactors, across the world, are expected to be retired in the next two decades, creating a significant amount of radioactive waste that poses a serious threat to the ecosystem. But cobalt has low adsorption capacity under low pH conditions, and competitive ions make its recovery difficult. To the best of author's knowledge, the adsorption capacity of cobalt is mostly reported under 500 mgg<sup>-1</sup>. Firstly, this review provides a comprehensive overview of the physicochemical properties of cobalt isotopes. It then presents an in-depth analysis of various separation methods for cobalt from battery waste and nuclear wastewater, including physical-chemical, electrochemical, and biological methods. All techniques are evaluated based on their selectivity, efficiency, scalability, and environmental impact. By comparing state-of-the-art technology, this review aims to address existing gaps and advance our understanding of an efficient cobalt recovery from industrial waste. The review concludes with an overview of the global cobalt market, examining both radioactive and non-radioactive cobalt, and considers the economic implications of cobalt recovery.</div></div>","PeriodicalId":9749,"journal":{"name":"Chemical Engineering Journal Advances","volume":null,"pages":null},"PeriodicalIF":5.5,"publicationDate":"2024-10-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142553344","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-10-21DOI: 10.1016/j.ceja.2024.100665
This study presents a facial co-precipitation method to enrich low-valent manganese sites for iron-doped cryptomelane. Fourier-transform infrared spectroscopy exhibits a noticeable enhancement of both vibrations at 1041 and 1116 cm-1 ascribed to Mn3+-OH bond over as-prepared materials. X-ray diffraction, scanning electron microscopy, Raman spectroscopy, the temperature-programmed desorption of oxygen and inductively coupled plasma-mass spectrometry results all verify the increase in oxygen vacancies on iron-doped cryptomelane. The vital role of Mn3+-OH sites for adsorptive removal of acid blue 62 (AB62) was experimentally evident when adsorption capacity (Qe, mgAB62/gadsorbent) increased from 54 ± 1.3 mg/g (for non-doped cryptomelane) to 161 ± 6.7 mg/g (for Fe-0.15) at initial pH 5.7. The decrease of Qe from 313 mg/g (for initial pH 3.70) to 67 mg/g (for initial pH 9.95) over Fe-0.15 suggests protonation in acid media and deprotonation in basic media, reflecting efficient Mn3+-OH sites for reinforced interaction with sulfonate groups. The disappearance of sharp bands at 1041 and 1116 cm-1 after adsorption and the replenishment of a broad band at ∼1250 cm-1 over Fe-0.15 demonstrate the displacement of sulfonate groups by -OH species (from Mn3+-OH sites). Moreover, the deterioration of two stretching modes for O=S=O at 1187 and 1230 cm-1 after adsorption reveals the formation of a monodentate or bidentate complex. Kinetic studies confirm the compatibility of AB62 chemisorption over Fe-0.15 with the pseudo-second-order kinetic, Elovich, and Langmuir isotherm models. The current findings first support evidences for the AB62 chemisorption on iron-doped cryptomelane and a Fe-0.15-feasible adsorbent for removal of sulfonated anthraquinone dye.
{"title":"Low-valent manganese active sites: Insight into reinforced interaction with sulfonated anthraquinone dye and kinetic adsorption studies over iron-modified cryptomelane","authors":"","doi":"10.1016/j.ceja.2024.100665","DOIUrl":"10.1016/j.ceja.2024.100665","url":null,"abstract":"<div><div>This study presents a facial co-precipitation method to enrich low-valent manganese sites for iron-doped cryptomelane. Fourier-transform infrared spectroscopy exhibits a noticeable enhancement of both vibrations at 1041 and 1116 cm<sup>-1</sup> ascribed to Mn<sup>3+</sup>-OH bond over as-prepared materials. X-ray diffraction, scanning electron microscopy, Raman spectroscopy, the temperature-programmed desorption of oxygen and inductively coupled plasma-mass spectrometry results all verify the increase in oxygen vacancies on iron-doped cryptomelane. The vital role of Mn<sup>3+</sup>-OH sites for adsorptive removal of acid blue 62 (AB62) was experimentally evident when adsorption capacity (Q<sub>e</sub>, mg<sub>AB62</sub>/g<sub>adsorbent</sub>) increased from 54 ± 1.3 mg/g (for non-doped cryptomelane) to 161 ± 6.7 mg/g (for Fe-0.15) at initial pH 5.7. The decrease of Q<sub>e</sub> from 313 mg/g (for initial pH 3.70) to 67 mg/g (for initial pH 9.95) over Fe-0.15 suggests protonation in acid media and deprotonation in basic media, reflecting efficient Mn<sup>3+</sup>-OH sites for reinforced interaction with sulfonate groups. The disappearance of sharp bands at 1041 and 1116 cm<sup>-1</sup> after adsorption and the replenishment of a broad band at ∼1250 cm<sup>-1</sup> over Fe-0.15 demonstrate the displacement of sulfonate groups by -OH species (from Mn<sup>3+</sup>-OH sites). Moreover, the deterioration of two stretching modes for O=S=O at 1187 and 1230 cm<sup>-1</sup> after adsorption reveals the formation of a monodentate or bidentate complex. Kinetic studies confirm the compatibility of AB62 chemisorption over Fe-0.15 with the pseudo-second-order kinetic, Elovich, and Langmuir isotherm models. The current findings first support evidences for the AB62 chemisorption on iron-doped cryptomelane and a Fe-0.15-feasible adsorbent for removal of sulfonated anthraquinone dye.</div></div>","PeriodicalId":9749,"journal":{"name":"Chemical Engineering Journal Advances","volume":null,"pages":null},"PeriodicalIF":5.5,"publicationDate":"2024-10-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142531743","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-10-19DOI: 10.1016/j.ceja.2024.100662
Polymerization reactions are characterized by complex, nonlinear behaviors that pose significant challenges for conventional modeling techniques. Accurate and reliable models are crucial for advancing material science and enabling technological innovations across various industries. Conventional first-principles models often fall short in capturing the intricate dynamics of polymeric systems, leading to limitations in predictive accuracy. In this work, we propose a novel hybrid modeling approach that combines a conventional first-principles model with the strengths of a data-driven multi-layer perceptron (MLP) model and also a linear regression (LR) model to enhance the predictability of polymerization processes. Utilizing this hybrid approach significantly reduces the mean absolute error for predicting the concentrations of main reagents by 84% and 86%, respectively, in experiments with significantly deviant outcomes. Our results indicate that the model is capable of predicting the concentrations of both the main and side products with a maximum error margin of 3.5%.
{"title":"A hybrid predictive modeling approach for catalyzed polymerization reactors","authors":"","doi":"10.1016/j.ceja.2024.100662","DOIUrl":"10.1016/j.ceja.2024.100662","url":null,"abstract":"<div><div>Polymerization reactions are characterized by complex, nonlinear behaviors that pose significant challenges for conventional modeling techniques. Accurate and reliable models are crucial for advancing material science and enabling technological innovations across various industries. Conventional first-principles models often fall short in capturing the intricate dynamics of polymeric systems, leading to limitations in predictive accuracy. In this work, we propose a novel hybrid modeling approach that combines a conventional first-principles model with the strengths of a data-driven multi-layer perceptron (MLP) model and also a linear regression (LR) model to enhance the predictability of polymerization processes. Utilizing this hybrid approach significantly reduces the mean absolute error for predicting the concentrations of main reagents by 84% and 86%, respectively, in experiments with significantly deviant outcomes. Our results indicate that the model is capable of predicting the concentrations of both the main and side products with a maximum error margin of 3.5%.</div></div>","PeriodicalId":9749,"journal":{"name":"Chemical Engineering Journal Advances","volume":null,"pages":null},"PeriodicalIF":5.5,"publicationDate":"2024-10-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142531742","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-10-17DOI: 10.1016/j.ceja.2024.100658
The translation of chemical processes from laboratory to industrial scale is crucial for the effective and sustainable implementation of new technologies. This transition presents significant challenges, particularly in multiphase systems where variations in physical chemistry can complicate scale-up efforts. A key aspect of this challenge is understanding bubble dynamics in gas-liquid systems, which are pivotal in processes such as hydrogen production and CO2 absorption. Bubble size significantly influences mass transfer rates and process efficiency, necessitating accurate measurement methods. A factorial design approach was employed to assess the sensitivity of results to key parameters. The findings provide quantitative guidelines for optimizing image analysis techniques and improving the accuracy of bubble size measurements in diverse operational conditions. This work advances the understanding of bubble dynamics in gas-liquid systems and offers practical insights for refining measurement techniques, ultimately supporting more effective scale-up of chemical processes.
{"title":"On the reliability of image analysis for bubble size distribution measurements in electrolyte solutions in stirred reactors","authors":"","doi":"10.1016/j.ceja.2024.100658","DOIUrl":"10.1016/j.ceja.2024.100658","url":null,"abstract":"<div><div>The translation of chemical processes from laboratory to industrial scale is crucial for the effective and sustainable implementation of new technologies. This transition presents significant challenges, particularly in multiphase systems where variations in physical chemistry can complicate scale-up efforts. A key aspect of this challenge is understanding bubble dynamics in gas-liquid systems, which are pivotal in processes such as hydrogen production and CO2 absorption. Bubble size significantly influences mass transfer rates and process efficiency, necessitating accurate measurement methods. A factorial design approach was employed to assess the sensitivity of results to key parameters. The findings provide quantitative guidelines for optimizing image analysis techniques and improving the accuracy of bubble size measurements in diverse operational conditions. This work advances the understanding of bubble dynamics in gas-liquid systems and offers practical insights for refining measurement techniques, ultimately supporting more effective scale-up of chemical processes.</div></div>","PeriodicalId":9749,"journal":{"name":"Chemical Engineering Journal Advances","volume":null,"pages":null},"PeriodicalIF":5.5,"publicationDate":"2024-10-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142537207","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-10-16DOI: 10.1016/j.ceja.2024.100663
Drilling fluids exhibit complex rheological behavior due to a non-linear response to shear rate variations and high sensitivity to changes in temperature, time, and pressure conditions. The prediction of drilling fluid rheological behavior is crucial for the success of oil well drilling, and it directly impacts the fluid's performance. The dataset used in this study was obtained from extensive rheometric tests of water-based and olefin-based drilling fluids in steady-state flow curves. The optimal hyperparameters were guided by performance metrics and compared with alternative models such as Power-law and Herschel-Bulkley rheological models. Different configurations with different hidden layers, using neuron sequences of 16, 32, and 64, learning rates of 0.001 and 0.01, and the ReLU activation function were used to improve the model's performance. Additionally, the paper delved into the impact of the number of training epochs on the accuracy of shear stress predictions. Finding this equilibrium was identified as a crucial factor in achieving precise results. The neural network model demonstrated remarkable accuracy when using the ML-C3 configuration, with MAE values of 0.535 and R2 of 0.987 in predicting the steady-state flow curves of drilling fluids, establishing itself as a powerful tool for forecasting the rheological behavior of these fluids under diverse operational conditions. The present research significantly contributes to the field of drilling fluid rheology and provides valuable insights for optimizing drilling operations in HPHT environments.
{"title":"Developing a machine learning-based methodology for optimal hyperparameter determination—A mathematical modeling of high-pressure and high-temperature drilling fluid behavior","authors":"","doi":"10.1016/j.ceja.2024.100663","DOIUrl":"10.1016/j.ceja.2024.100663","url":null,"abstract":"<div><div>Drilling fluids exhibit complex rheological behavior due to a non-linear response to shear rate variations and high sensitivity to changes in temperature, time, and pressure conditions. The prediction of drilling fluid rheological behavior is crucial for the success of oil well drilling, and it directly impacts the fluid's performance. The dataset used in this study was obtained from extensive rheometric tests of water-based and olefin-based drilling fluids in steady-state flow curves. The optimal hyperparameters were guided by performance metrics and compared with alternative models such as Power-law and Herschel-Bulkley rheological models. Different configurations with different hidden layers, using neuron sequences of 16, 32, and 64, learning rates of 0.001 and 0.01, and the ReLU activation function were used to improve the model's performance. Additionally, the paper delved into the impact of the number of training epochs on the accuracy of shear stress predictions. Finding this equilibrium was identified as a crucial factor in achieving precise results. The neural network model demonstrated remarkable accuracy when using the ML-C3 configuration, with MAE values of 0.535 and <em>R<sup>2</sup></em> of 0.987 in predicting the steady-state flow curves of drilling fluids, establishing itself as a powerful tool for forecasting the rheological behavior of these fluids under diverse operational conditions. The present research significantly contributes to the field of drilling fluid rheology and provides valuable insights for optimizing drilling operations in HPHT environments.</div></div>","PeriodicalId":9749,"journal":{"name":"Chemical Engineering Journal Advances","volume":null,"pages":null},"PeriodicalIF":5.5,"publicationDate":"2024-10-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142531741","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}