Pub Date : 2025-12-07DOI: 10.1016/j.ceja.2025.100989
Chee-Hun Han, Yongju Choi, Jong Kwon Choe
In this study, we have synthesized oligomeric-phase carbon nitride/WO3 (o-WCN) Z-scheme photocatalysts to enhance reactive species (RS) generation and photocatalytic efficiency under visible-light irradiation compared to more traditional graphitic-phase (g-WCN) and polymer-phase (p-WCN) catalysts. X-ray diffraction (XRD), fourier transform infrared spectroscopy (FT-IR), scanning electron microscope (SEM), and transmission electron microscope (TEM) were used for structural analysis of photocatalyst confirming that o-WCN contained a higher proportion of terminal amine-rich oligomeric carbon nitride (o-CN) structures, leading to a more negative conduction band minimum (CBM) compared to other WCNs. Although charge transfer rate was fastest in g-WCN followed by p-WCN and o-WCN, o-WCN demonstrated superior overall photocatalytic performance (i.e., 4.82-fold) due to enhanced generation of the superoxide anion radicals (O2•−), driven by its highly negative CBM. In water sampled from a water treatment facility, o-WCN exhibited remarkable efficiency in removing pharmaceutical contaminants, with a 25-fold reduction in half-life (t1/2) compared to WO3 and notable advantages over other reported photocatalysts. These findings highlight the importance of carbon nitride (CN) phase tuning when developing Z-scheme carbon nitride/WO3 (WCN) photocatalysts for environmental applications and confirm the practical applicability of o-WCN for efficient water treatment.
{"title":"Engineered oligomeric-phase carbon nitride/WO3 Z-scheme photocatalysts for enhanced degradation of pharmaceutical contaminants in natural water under visible light","authors":"Chee-Hun Han, Yongju Choi, Jong Kwon Choe","doi":"10.1016/j.ceja.2025.100989","DOIUrl":"10.1016/j.ceja.2025.100989","url":null,"abstract":"<div><div>In this study, we have synthesized oligomeric-phase carbon nitride/WO<sub>3</sub> (o-WCN) Z-scheme photocatalysts to enhance reactive species (RS) generation and photocatalytic efficiency under visible-light irradiation compared to more traditional graphitic-phase (g-WCN) and polymer-phase (p-WCN) catalysts. X-ray diffraction (XRD), fourier transform infrared spectroscopy (FT-IR), scanning electron microscope (SEM), and transmission electron microscope (TEM) were used for structural analysis of photocatalyst confirming that o-WCN contained a higher proportion of terminal amine-rich oligomeric carbon nitride (o-CN) structures, leading to a more negative conduction band minimum (CBM) compared to other WCNs. Although charge transfer rate was fastest in g-WCN followed by p-WCN and o-WCN, o-WCN demonstrated superior overall photocatalytic performance (i.e., 4.82-fold) due to enhanced generation of the superoxide anion radicals (O<sub>2</sub><sup>•−</sup>), driven by its highly negative CBM. In water sampled from a water treatment facility, o-WCN exhibited remarkable efficiency in removing pharmaceutical contaminants, with a 25-fold reduction in half-life (t<sub>1/2</sub>) compared to WO<sub>3</sub> and notable advantages over other reported photocatalysts. These findings highlight the importance of carbon nitride (CN) phase tuning when developing Z-scheme carbon nitride/WO<sub>3</sub> (WCN) photocatalysts for environmental applications and confirm the practical applicability of o-WCN for efficient water treatment.</div></div>","PeriodicalId":9749,"journal":{"name":"Chemical Engineering Journal Advances","volume":"25 ","pages":"Article 100989"},"PeriodicalIF":7.1,"publicationDate":"2025-12-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145747814","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-06DOI: 10.1016/j.ceja.2025.100988
Jie McAtee , Genhui Jing , Tianwei Liu , Wilson Poon , Da-Ren Chen , Chuen-Jinn Tsai , Sheng-Chieh Chen
The presence of particles in processing liquids, such as ultrapure water (UPW), isopropyl alcohol (IPA), and sulfuric acid (H2SO4) for wafer cleaning, up to 800 times in advanced semiconductor chip production, can cause defects and yield loss. Size-exclusion nanofiltration (NF) membranes with extremely small pores of 1–10 nm are widely used to remove sub-20 nm NPs during chip production, ensuring the cleanliness of these liquids, as commercial liquid particle detectors cannot quantitatively measure these tiny NPs. However, NF membrane’s small pores lead to high energy consumption. To achieve more sustainable chip production, the research team reported that ultrafiltration (UF) membranes with 20–100 nm pores can effectively capture sub-20 nm nanoparticles (NPs) by adsorption when favorable filtration conditions are met. However, due to the complex mechanisms underlying UF against sub-20 nm NPs, sustainable UF systems can be identified only with the aid of machine learning (ML). Therefore, a homemade electrospray aerosolization and particle classification system was developed to generate additional retention data for UF against 3–20 nm NPs in water and in >96 % concentrated H2SO4. A ML model was developed using high-quality data and theoretical retentions derived from the xDLVO theory to identify optimal filtration conditions for achieving sustainable UF. Results showed that 3 and 5 nm NPs could be retained at 99.9 % efficiency by a ∼50 nm-rated UF membrane in UPW, proving energy-efficient, high-NP retention by UF is feasible. In 96 % H2SO4, however, low experimental retention of ∼5 % for 20 nm SiO2 NPs by both 70 nm and 100 nm rated PTFE membranes was observed. The current successful ML model for UPW will be extended to H2SO4 when more retention data is available for smaller NPs (e.g., 5 and 10 nm) in H2SO4.
{"title":"Machine learning-assisted ultrafiltration for sustainable sub-20 nm nanoparticle removal in chip production","authors":"Jie McAtee , Genhui Jing , Tianwei Liu , Wilson Poon , Da-Ren Chen , Chuen-Jinn Tsai , Sheng-Chieh Chen","doi":"10.1016/j.ceja.2025.100988","DOIUrl":"10.1016/j.ceja.2025.100988","url":null,"abstract":"<div><div>The presence of particles in processing liquids, such as ultrapure water (UPW), isopropyl alcohol (IPA), and sulfuric acid (H<sub>2</sub>SO<sub>4</sub>) for wafer cleaning, up to 800 times in advanced semiconductor chip production, can cause defects and yield loss. Size-exclusion nanofiltration (NF) membranes with extremely small pores of 1–10 nm are widely used to remove sub-20 nm NPs during chip production, ensuring the cleanliness of these liquids, as commercial liquid particle detectors cannot quantitatively measure these tiny NPs. However, NF membrane’s small pores lead to high energy consumption. To achieve more sustainable chip production, the research team reported that ultrafiltration (UF) membranes with 20–100 nm pores can effectively capture sub-20 nm nanoparticles (NPs) by adsorption when favorable filtration conditions are met. However, due to the complex mechanisms underlying UF against sub-20 nm NPs, sustainable UF systems can be identified only with the aid of machine learning (ML). Therefore, a homemade electrospray aerosolization and particle classification system was developed to generate additional retention data for UF against 3–20 nm NPs in water and in >96 % concentrated H<sub>2</sub>SO<sub>4</sub>. A ML model was developed using high-quality data and theoretical retentions derived from the xDLVO theory to identify optimal filtration conditions for achieving sustainable UF. Results showed that 3 and 5 nm NPs could be retained at 99.9 % efficiency by a ∼50 nm-rated UF membrane in UPW, proving energy-efficient, high-NP retention by UF is feasible. In 96 % H<sub>2</sub>SO<sub>4,</sub> however, low experimental retention of ∼5 % for 20 nm SiO<sub>2</sub> NPs by both 70 nm and 100 nm rated PTFE membranes was observed. The current successful ML model for UPW will be extended to H<sub>2</sub>SO<sub>4</sub> when more retention data is available for smaller NPs (e.g., 5 and 10 nm) in H<sub>2</sub>SO<sub>4</sub>.</div></div>","PeriodicalId":9749,"journal":{"name":"Chemical Engineering Journal Advances","volume":"25 ","pages":"Article 100988"},"PeriodicalIF":7.1,"publicationDate":"2025-12-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145747816","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-05DOI: 10.1016/j.ceja.2025.100974
Seon Ho Sim , Ki Min Roh , Tae Jun Park
Zinc oxide (ZnO) is a versatile functional material with widespread applications in ceramics, coatings, catalysts, and optoelectronics, where high-purity ZnO is required. In this study, zinc roaster fume dust, a major metallurgical byproduct, was utilized as an alternative feedstock to produce ZnO through a dry reduction–reoxidation process. The reduction conditions, such as the reduction temperature (1100–1400 °C), reductant content (10–20 wt% coke with respect to the feedstock), and reaction time (30–90 min), were systematically explored to maximize ZnO recovery. The best-performing condition was 1150 °C for 60 min with 15 wt% coke, yielding ZnO of ∼99.5 wt% purity, as verified by inductively coupled plasma optical emission spectrometry and X-ray diffraction. Morphological characterization of the recovered ZnO powder revealed a distinct temperature-dependent phase transition; at ≤1150 °C, hexagonal prismatic crystals dominated due to anisotropic growth along [0001], whereas at higher temperatures spherical particles prevailed, consistent with supersaturation-driven nucleation of Zn vapor followed by rapid reoxidation. The particle-size distribution narrowed with increasing temperature, while agglomeration above ∼1300 °C broadened the mean size, indicating an upper thermal limit for uniform powders. these results demonstrate that dry reduction–reoxidation offers an effective and environmentally benign pathway to recover industrial-grade, high-purity ZnO from zinc fume dust while enabling morphology control via thermally tunable nucleation–growth regimes.
{"title":"Morphological evolution and recovery of high-purity ZnO from zinc roasting dust via pyrometallurgical reduction","authors":"Seon Ho Sim , Ki Min Roh , Tae Jun Park","doi":"10.1016/j.ceja.2025.100974","DOIUrl":"10.1016/j.ceja.2025.100974","url":null,"abstract":"<div><div>Zinc oxide (ZnO) is a versatile functional material with widespread applications in ceramics, coatings, catalysts, and optoelectronics, where high-purity ZnO is required. In this study, zinc roaster fume dust, a major metallurgical byproduct, was utilized as an alternative feedstock to produce ZnO through a dry reduction–reoxidation process. The reduction conditions, such as the reduction temperature (1100–1400 °C), reductant content (10–20 wt% coke with respect to the feedstock), and reaction time (30–90 min), were systematically explored to maximize ZnO recovery. The best-performing condition was 1150 °C for 60 min with 15 wt% coke, yielding ZnO of ∼99.5 wt% purity, as verified by inductively coupled plasma optical emission spectrometry and X-ray diffraction. Morphological characterization of the recovered ZnO powder revealed a distinct temperature-dependent phase transition; at ≤1150 °C, hexagonal prismatic crystals dominated due to anisotropic growth along [0001], whereas at higher temperatures spherical particles prevailed, consistent with supersaturation-driven nucleation of Zn vapor followed by rapid reoxidation. The particle-size distribution narrowed with increasing temperature, while agglomeration above ∼1300 °C broadened the mean size, indicating an upper thermal limit for uniform powders. these results demonstrate that dry reduction–reoxidation offers an effective and environmentally benign pathway to recover industrial-grade, high-purity ZnO from zinc fume dust while enabling morphology control via thermally tunable nucleation–growth regimes.</div></div>","PeriodicalId":9749,"journal":{"name":"Chemical Engineering Journal Advances","volume":"25 ","pages":"Article 100974"},"PeriodicalIF":7.1,"publicationDate":"2025-12-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145747812","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
This study aims to investigate the removal of Ni(II) ions from aqueous solutions using an ion exchange resin, focusing on various machine learning approaches to predict the process. The research highlights the efficiency of Amberlite IR120 Na as a strong acidic cation exchange resin, examining its adsorption capacity under varying conditions, including resin dose, initial Ni(II) concentration, solution pH, temperature, and contact time. The adsorption kinetics were accurately described by the pseudo-second-order kinetic model. Additionally, both surface adsorption and intra-particle diffusion played roles in the steps of the adsorption rate. The adsorption isotherm data fitted well with the Langmuir model, indicating a maximum adsorption capacity of 134.8 mg/g. Moreover, machine learning techniques were utilized to predict the resin’s performance, evaluating five diverse models: Support Vector Regression (SVR), Random Forest, Decision Tree, Multi-Layer Perceptron (MLP), and Polynomial Regression. The results showed that the SVR model performed better than the others, with a training R² of 0.990 and testing R² of 0.973, along with the lowest mean absolute error and mean squared error. These findings demonstrate the effectiveness of machine learning in accurately modeling the complex relationships within the adsorption process, thus offering valuable insights for optimizing heavy metal removal from wastewater.
{"title":"Modeling of the Ni(II) removal from aqueous solutions by ion exchange resin: Comparison of various machine learning approaches","authors":"Shahrzad Maleki , Maryam Mousavifard , Ayoub Karimi-Jashni","doi":"10.1016/j.ceja.2025.100987","DOIUrl":"10.1016/j.ceja.2025.100987","url":null,"abstract":"<div><div>This study aims to investigate the removal of Ni(II) ions from aqueous solutions using an ion exchange resin, focusing on various machine learning approaches to predict the process. The research highlights the efficiency of Amberlite IR120 Na as a strong acidic cation exchange resin, examining its adsorption capacity under varying conditions, including resin dose, initial Ni(II) concentration, solution pH, temperature, and contact time. The adsorption kinetics were accurately described by the pseudo-second-order kinetic model. Additionally, both surface adsorption and intra-particle diffusion played roles in the steps of the adsorption rate. The adsorption isotherm data fitted well with the Langmuir model, indicating a maximum adsorption capacity of 134.8 mg/g. Moreover, machine learning techniques were utilized to predict the resin’s performance, evaluating five diverse models: Support Vector Regression (SVR), Random Forest, Decision Tree, Multi-Layer Perceptron (MLP), and Polynomial Regression. The results showed that the SVR model performed better than the others, with a training <em>R</em>² of 0.990 and testing <em>R</em>² of 0.973, along with the lowest mean absolute error and mean squared error. These findings demonstrate the effectiveness of machine learning in accurately modeling the complex relationships within the adsorption process, thus offering valuable insights for optimizing heavy metal removal from wastewater.</div></div>","PeriodicalId":9749,"journal":{"name":"Chemical Engineering Journal Advances","volume":"25 ","pages":"Article 100987"},"PeriodicalIF":7.1,"publicationDate":"2025-12-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145691577","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-03DOI: 10.1016/j.ceja.2025.100983
Paula Calvo-de Diego, María Cruz García-González, Mercedes Sánchez-Báscones, Beatriz Molinuevo-Salces
With the agricultural sector contributing to 93 % of total ammonia emissions, the development of mitigation technologies is imperative for livestock farming. This study compared the nitrogen recovery performance of two novel gas-permeable membrane configurations: System 1 (S1), with external gas flow, and System 2 (S2), with internal gas flow. The influence of initial N concentration and exposure time on N recovery rates was investigated. The results established the markedly superior performance of S2, which achieved a N recovery rate of 237 g m⁻² d⁻¹, outperforming the 154 g m⁻² d⁻¹ rate of S1. This peak rate represents a 7-fold increase when compared to previous results. Mathematical models derived from regression analysis were developed for S1 and S2 and indicating that the theoretical maximum performance of S2 was 1.8-fold higher than that of S1 (Maximum N recovery rates of 155.65 and 281.2 g N m⁻² d⁻¹ for S1 and S2, respectively). The enhanced efficiency of S2 is ascribed to its internal flow configuration, which promotes a superior nitrogen mass transfer rate across the membrane. This design demonstrated greater robustness in managing high nitrogen loads, positioning it as a highly promising technology for practical implementation in livestock operations.
由于农业部门占氨排放总量的93%,因此开发减缓技术对畜牧业至关重要。本研究比较了系统1 (S1)和系统2 (S2)两种新型透膜配置的氮气回收性能,系统1 (S1)为外部气流,系统2 (S2)为内部气流。研究了初始氮浓度和暴露时间对氮素回收率的影响。结果表明,S2的表现明显优于S1,它的N的回收率为237 g m⁻²d⁻¹,优于S1的154 g m⁻²d⁻¹。与之前的结果相比,这个峰值率增加了7倍。通过对S1和S2进行回归分析得出的数学模型表明,S2的理论最大性能比S1高1.8倍(S1和S2的最大N回收率分别为155.65和281.2 g N m⁻²d⁻¹)。S2的效率提高是由于其内部流动结构,促进了优异的氮在膜上的传质速率。该设计在管理高氮负荷方面表现出更强的稳健性,使其成为一项非常有前途的技术,可在畜牧业中实际实施。
{"title":"Mitigating ammonia emissions for a sustainable livestock farming by advances in membrane technology and modelling tools","authors":"Paula Calvo-de Diego, María Cruz García-González, Mercedes Sánchez-Báscones, Beatriz Molinuevo-Salces","doi":"10.1016/j.ceja.2025.100983","DOIUrl":"10.1016/j.ceja.2025.100983","url":null,"abstract":"<div><div>With the agricultural sector contributing to 93 % of total ammonia emissions, the development of mitigation technologies is imperative for livestock farming. This study compared the nitrogen recovery performance of two novel gas-permeable membrane configurations: System 1 (S1), with external gas flow, and System 2 (S2), with internal gas flow. The influence of initial N concentration and exposure time on N recovery rates was investigated. The results established the markedly superior performance of S2, which achieved a N recovery rate of 237 g m⁻² d⁻¹, outperforming the 154 g m⁻² d⁻¹ rate of S1. This peak rate represents a 7-fold increase when compared to previous results. Mathematical models derived from regression analysis were developed for S1 and S2 and indicating that the theoretical maximum performance of S2 was 1.8-fold higher than that of S1 (Maximum N recovery rates of 155.65 and 281.2 g N m⁻² d⁻¹ for S1 and S2, respectively). The enhanced efficiency of S2 is ascribed to its internal flow configuration, which promotes a superior nitrogen mass transfer rate across the membrane. This design demonstrated greater robustness in managing high nitrogen loads, positioning it as a highly promising technology for practical implementation in livestock operations.</div></div>","PeriodicalId":9749,"journal":{"name":"Chemical Engineering Journal Advances","volume":"25 ","pages":"Article 100983"},"PeriodicalIF":7.1,"publicationDate":"2025-12-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145748330","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-03DOI: 10.1016/j.ceja.2025.100985
Tanzila Sharker , Xinxin Xiao , Jens Muff
Capacitive deionization (CDI) is a promising technology for selective phosphate removal, though its performance is often constrained by electrode materials. This study developed composite electrodes by integrating MgAl-layered double hydroxides (LDHs) onto conductive oxidized graphite felt (OGF) to improve charge storage and ion selectivity. Two types were tested: CLGF prepared with commercial nitrate-intercalated LDHs, and LLGF synthesized with chloride-intercalated LDHs. Phosphate removal performance was evaluated in synthetic mixed ion solutions as well as in real lake sediment dewatering reject water. The novelty of this work lies in both the electrode fabrication method and the integration of MgAl LDHs with oxidized graphite felt. This combination provides dual functionality with enhanced phosphate selectivity and improved charge storage for practical CDI based phosphorus recovery. Kinetic modeling identified chemisorption as the main mechanism, with both LDH-coated electrodes outperforming bare OGF in adsorption and capacitance. LLGF and CLGF showed maximum phosphate removal capacities of ∼60 mg/g, while pristine GF and OGF showed negligible ion adsorption capacity. CDI based steady state adsorption capacities stabilized at ∼10 mg/g over 5 cycles during phosphate removal from 1.0 mM mixed anions solution. Phosphate-to-sulphate selectivity coefficients were highly time dependent, reaching 2.0 (CLGF) and 4.3 (LLGF) under +1.0 V applied voltage. CLGF removed over 80 % of phosphate in reject water at both +1.0 V and open circuit (OC), while LLGF achieved moderate phosphate removal of about 57 % with better selectivity. Energy consumption for the CDI system ranged from 0.03 – 0.25 kWh/m3, within reported CDI benchmarks. Statistical analysis revealed that removal performance was significantly influenced by electrode-time and electrode-voltage interactions rather than individual factors. Overall, this study demonstrates MgAl-LDHs-OGF electrodes as a feasible electrode for lake water P removal with high selectivity towards phosphate over other competing anions.
{"title":"Hybrid capacitive deionization using MgAl-LDHs-coated graphite felt electrodes for phosphate removal","authors":"Tanzila Sharker , Xinxin Xiao , Jens Muff","doi":"10.1016/j.ceja.2025.100985","DOIUrl":"10.1016/j.ceja.2025.100985","url":null,"abstract":"<div><div>Capacitive deionization (CDI) is a promising technology for selective phosphate removal, though its performance is often constrained by electrode materials. This study developed composite electrodes by integrating MgAl-layered double hydroxides (LDHs) onto conductive oxidized graphite felt (OGF) to improve charge storage and ion selectivity. Two types were tested: CLGF prepared with commercial nitrate-intercalated LDHs, and LLGF synthesized with chloride-intercalated LDHs. Phosphate removal performance was evaluated in synthetic mixed ion solutions as well as in real lake sediment dewatering reject water. The novelty of this work lies in both the electrode fabrication method and the integration of MgAl LDHs with oxidized graphite felt. This combination provides dual functionality with enhanced phosphate selectivity and improved charge storage for practical CDI based phosphorus recovery. Kinetic modeling identified chemisorption as the main mechanism, with both LDH-coated electrodes outperforming bare OGF in adsorption and capacitance. LLGF and CLGF showed maximum phosphate removal capacities of ∼60 mg/g, while pristine GF and OGF showed negligible ion adsorption capacity. CDI based steady state adsorption capacities stabilized at ∼10 mg/g over 5 cycles during phosphate removal from 1.0 mM mixed anions solution. Phosphate-to-sulphate selectivity coefficients were highly time dependent, reaching 2.0 (CLGF) and 4.3 (LLGF) under +1.0 V applied voltage. CLGF removed over 80 % of phosphate in reject water at both +1.0 V and open circuit (OC), while LLGF achieved moderate phosphate removal of about 57 % with better selectivity. Energy consumption for the CDI system ranged from 0.03 – 0.25 kWh/m<sup>3</sup>, within reported CDI benchmarks. Statistical analysis revealed that removal performance was significantly influenced by electrode-time and electrode-voltage interactions rather than individual factors. Overall, this study demonstrates MgAl-LDHs-OGF electrodes as a feasible electrode for lake water P removal with high selectivity towards phosphate over other competing anions.</div></div>","PeriodicalId":9749,"journal":{"name":"Chemical Engineering Journal Advances","volume":"25 ","pages":"Article 100985"},"PeriodicalIF":7.1,"publicationDate":"2025-12-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145691902","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-03DOI: 10.1016/j.ceja.2025.100980
Swaprabha P. Patel, Mustafa Al Salmi, Ashish M. Gujarathi
The industrial natural gas dehydration process using triethylene glycol (TEG) is characterized by fundamental conflicts between environmental goals and energy consumption. The study employs a multi-objective optimization (MOO) framework to systematically map these trade-offs by simultaneously optimizing six conflicting objectives: to minimize energy consumption, water content in dry gas, BTEX emissions, global warming potential (GWP), and TEG makeup, while maximizing hydrocarbon recovery. The optimization study showed that achieving a drier gas (lower water content) invariably demands higher energy. While lower regeneration temperatures reduce energy use and GWP, they simultaneously increase BTEX emissions and compromise dehydration efficiency. Pareto ranking analysis using the TOPSIS method was employed to identify optimal solutions, confirming that while energy and water content are dominant drivers, explicitly prioritizing environmental objectives significantly shifts the optimal conditions toward lower-emission operations. This work provides insights for designing sustainable and efficient natural gas dehydration processes that navigate the inherent conflicts between environmental responsibility and operational performance.
{"title":"Environment-, process-, and energy-specific multi-objective optimization of the industrial large-scale natural gas dehydration process","authors":"Swaprabha P. Patel, Mustafa Al Salmi, Ashish M. Gujarathi","doi":"10.1016/j.ceja.2025.100980","DOIUrl":"10.1016/j.ceja.2025.100980","url":null,"abstract":"<div><div>The industrial natural gas dehydration process using triethylene glycol (TEG) is characterized by fundamental conflicts between environmental goals and energy consumption. The study employs a multi-objective optimization (MOO) framework to systematically map these trade-offs by simultaneously optimizing six conflicting objectives: to minimize energy consumption, water content in dry gas, BTEX emissions, global warming potential (GWP), and TEG makeup, while maximizing hydrocarbon recovery. The optimization study showed that achieving a drier gas (lower water content) invariably demands higher energy. While lower regeneration temperatures reduce energy use and GWP, they simultaneously increase BTEX emissions and compromise dehydration efficiency. Pareto ranking analysis using the TOPSIS method was employed to identify optimal solutions, confirming that while energy and water content are dominant drivers, explicitly prioritizing environmental objectives significantly shifts the optimal conditions toward lower-emission operations. This work provides insights for designing sustainable and efficient natural gas dehydration processes that navigate the inherent conflicts between environmental responsibility and operational performance.</div></div>","PeriodicalId":9749,"journal":{"name":"Chemical Engineering Journal Advances","volume":"25 ","pages":"Article 100980"},"PeriodicalIF":7.1,"publicationDate":"2025-12-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145747815","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-03DOI: 10.1016/j.ceja.2025.100976
Bin Li , Guang Li , Xiaogang Yang , Shanshan Long , Yanqing Guo
Three novel corrugated cylinders with three-dimensional (3D) roughness elements, featuring periodic axial-tangential wave structures, were developed for Taylor-Couette (TC) reactors to investigate their regulation on Taylor vortex dynamics. CFD modelling coupled with the Reynolds stress model was employed to analyze hydrodynamics, turbulence characteristics and mixing process in TC reactors equipped with these novel cylinders, alongside a classical smooth cylinder for baseline comparison. Simulation results show the corrugated surfaces significantly affect Taylor vortex dynamic, NZ20 exerts the strongest influence on velocity fields, while NZ80 shows the weakest effect, with its flow field closely resembling that of a smooth cylinder. All novel cylinders generate higher flow strain rates compared to the smooth cylinder (e.g., NZ20 achieves a ∼40 % increase), while improving strain rate uniformity (reducing the coefficient of variance by 10–15 %). NZ20 further outperforms others by exhibiting the highest turbulent kinetic energy dissipation rate (∼60% higher than the smooth cylinder), effectively reducing micro-mixing time. At Reynolds number exceeding 1249, NZ20 and NZ40 display steeper concentration-response curves and achieve 10–25% shorter macro-mixing times than NZ80 and the smooth cylinder. This discrepancy arises from the enhanced axial flow induced by their larger corrugation wavelengths; in contrast, NZ80 and the smooth cylinder show comparable mixing times due to NZ80’s high roughness density mitigating such effects. To facilitate practical applications, an empirical correlation for predicting macro-mixing time in TC reactors with various rotating cylinders has been developed. These findings provide critical insights for optimizing TC reactor performance through purposeful surface modification strategies.
{"title":"Novel axial-tangential corrugated inner cylinders in Taylor-Couette reactors: CFD analysis of Taylor vortex modulation, turbulence, and mixing efficiency","authors":"Bin Li , Guang Li , Xiaogang Yang , Shanshan Long , Yanqing Guo","doi":"10.1016/j.ceja.2025.100976","DOIUrl":"10.1016/j.ceja.2025.100976","url":null,"abstract":"<div><div>Three novel corrugated cylinders with three-dimensional (3D) roughness elements, featuring periodic axial-tangential wave structures, were developed for Taylor-Couette (TC) reactors to investigate their regulation on Taylor vortex dynamics. CFD modelling coupled with the Reynolds stress model was employed to analyze hydrodynamics, turbulence characteristics and mixing process in TC reactors equipped with these novel cylinders, alongside a classical smooth cylinder for baseline comparison. Simulation results show the corrugated surfaces significantly affect Taylor vortex dynamic, NZ20 exerts the strongest influence on velocity fields, while NZ80 shows the weakest effect, with its flow field closely resembling that of a smooth cylinder. All novel cylinders generate higher flow strain rates compared to the smooth cylinder (e.g., NZ20 achieves a ∼40 % increase), while improving strain rate uniformity (reducing the coefficient of variance by 10–15 %). NZ20 further outperforms others by exhibiting the highest turbulent kinetic energy dissipation rate (∼60% higher than the smooth cylinder), effectively reducing micro-mixing time. At Reynolds number exceeding 1249, NZ20 and NZ40 display steeper concentration-response curves and achieve 10–25% shorter macro-mixing times than NZ80 and the smooth cylinder. This discrepancy arises from the enhanced axial flow induced by their larger corrugation wavelengths; in contrast, NZ80 and the smooth cylinder show comparable mixing times due to NZ80’s high roughness density mitigating such effects. To facilitate practical applications, an empirical correlation for predicting macro-mixing time in TC reactors with various rotating cylinders has been developed. These findings provide critical insights for optimizing TC reactor performance through purposeful surface modification strategies.</div></div>","PeriodicalId":9749,"journal":{"name":"Chemical Engineering Journal Advances","volume":"25 ","pages":"Article 100976"},"PeriodicalIF":7.1,"publicationDate":"2025-12-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145748329","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Flutamide (FLT), an anti-androgen drug widely used in anti-cancer therapy, can cause serious hepatotoxic side effects at high doses. However, released from industrial and hospital effluents, FLT is not fully removed by conventional water treatments, resulting in contamination of water sources that threatens aquatic ecosystems and thus human health. Therefore, there has been a pressing need for sensitive and reliable FLT monitoring, but existing techniques are often costly, labor-intensive, and complex, limiting their practicality. To address this challenge, herein we report the novel design of electrochemical sensor based on a new class of electrode modifier, ZS-CN nanocomposite, synthesized by integrating zirconium (Zr)-doped SnO2 nanoparticles (ZS) onto 2D graphitic carbon nitride nanosheets (CN). Especially, we introduce Zr as a new dopant in SnO2 and reveal that the correlative coupling of ZS with porous CN allows for their intimate interfacial contact that promotes efficient electron transfer and electrocatalytic activity, while keeping the functional groups of both components active. As a result, the electrochemical sensor designed by the ZS-CN nanocomposite coated glassy carbon electrode demonstrates an outstanding level of selectivity and sensitivity (1.6553 µA µM−1 cm−2) for FLT with a low detection limit (0.009 µM) and a wide detection linear range (0.04–1166 µM), alongside robust reproducibility, stability, and applicability in real-world samples (e.g., human urine and river water). Furthermore, its cyclic voltammetric responses provide mechanistic insights into the correlation between multi-electron redox process and FLT transformation pathways, informing future interfacial engineering strategies for designing versatile electrochemical systems for pharmaceutical pollutant monitoring.
氟他胺(FLT)是一种广泛用于抗癌治疗的抗雄激素药物,大剂量时可引起严重的肝毒性副作用。然而,从工业和医院的废水中释放出来的浮油不能通过常规水处理完全去除,导致水源受到污染,威胁到水生生态系统,从而威胁到人类健康。因此,迫切需要对FLT进行敏感和可靠的监测,但是现有的技术往往成本高、劳动密集且复杂,限制了它们的实用性。为了解决这一挑战,本文报道了一种基于新型电极改性剂ZS-CN纳米复合材料的电化学传感器的新设计,该复合材料是通过将锆(Zr)掺杂的SnO2纳米颗粒(ZS)集成到二维石墨氮化碳纳米片(CN)上合成的。特别是,我们在SnO2中引入了Zr作为新的掺杂剂,并发现ZS与多孔CN的相关耦合允许它们之间的密切界面接触,促进有效的电子转移和电催化活性,同时保持两组分的官能团的活性。因此,由ZS-CN纳米复合涂层玻碳电极设计的电化学传感器对FLT具有出色的选择性和灵敏度(1.6553 μ a μ M−1 cm−2),具有低检测限(0.009 μ M)和宽检测线性范围(0.04-1166 μ M),同时具有强大的再现性,稳定性和在实际样品(例如人类尿液和河水)中的适用性。此外,它的循环伏安响应为多电子氧化还原过程和FLT转化途径之间的相关性提供了机制见解,为未来设计用于药物污染物监测的多功能电化学系统提供了界面工程策略。
{"title":"Synergistic effects of a zirconium doped stannate-carbon nitride nanocomposite on design of electrochemical sensor for sensitive detection of the antiandrogen drug flutamide","authors":"Chandran Bhuvaneswari , Ponnaiah Sathish Kumar , Arumugam Elangovan , Ganesh Arivazhagan , Young-Ki Kim","doi":"10.1016/j.ceja.2025.100981","DOIUrl":"10.1016/j.ceja.2025.100981","url":null,"abstract":"<div><div>Flutamide (FLT), an anti-androgen drug widely used in anti-cancer therapy, can cause serious hepatotoxic side effects at high doses. However, released from industrial and hospital effluents, FLT is not fully removed by conventional water treatments, resulting in contamination of water sources that threatens aquatic ecosystems and thus human health. Therefore, there has been a pressing need for sensitive and reliable FLT monitoring, but existing techniques are often costly, labor-intensive, and complex, limiting their practicality. To address this challenge, herein we report the novel design of electrochemical sensor based on a new class of electrode modifier, ZS-CN nanocomposite, synthesized by integrating zirconium (Zr)-doped SnO<sub>2</sub> nanoparticles (ZS) onto 2D graphitic carbon nitride nanosheets (CN). Especially, we introduce Zr as a new dopant in SnO<sub>2</sub> and reveal that the correlative coupling of ZS with porous CN allows for their intimate interfacial contact that promotes efficient electron transfer and electrocatalytic activity, while keeping the functional groups of both components active. As a result, the electrochemical sensor designed by the ZS-CN nanocomposite coated glassy carbon electrode demonstrates an outstanding level of selectivity and sensitivity (1.6553 µA µM<sup>−1</sup> cm<sup>−2</sup>) for FLT with a low detection limit (0.009 µM) and a wide detection linear range (0.04–1166 µM), alongside robust reproducibility, stability, and applicability in real-world samples (e.g., human urine and river water). Furthermore, its cyclic voltammetric responses provide mechanistic insights into the correlation between multi-electron redox process and FLT transformation pathways, informing future interfacial engineering strategies for designing versatile electrochemical systems for pharmaceutical pollutant monitoring.</div></div>","PeriodicalId":9749,"journal":{"name":"Chemical Engineering Journal Advances","volume":"25 ","pages":"Article 100981"},"PeriodicalIF":7.1,"publicationDate":"2025-12-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145691920","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-02DOI: 10.1016/j.ceja.2025.100984
Hasan Can Gulbalkan, Seda Keskin
We integrated molecular simulations and machine learning (ML) to comprehensively explore the gas adsorption and separation performances of both synthesized and hypothetical metal-organic frameworks (MOFs) available in five different MOF databases. Following the generation of CO2, O2, and N2 adsorption data for synthesized MOFs at varying pressures through grand canonical Monte Carlo (GCMC) simulations, we developed ML models that can swiftly and accurately predict the gas adsorption properties of any MOF based on its structural, chemical, and energetic characteristics. These ML models were then transferred to four distinct hypothetical MOF databases consisting of nearly 130,000 structures to assess their CO2, O2, and N2 adsorption properties in addition to CO2/N2 and O2/N2 separation performances as a very efficient alternative to computationally time and resource demanding molecular simulations. We identified the top-performing materials from each database to uncover their structural, chemical, and topological properties leading to high selectivities and concluded that synthesized MOFs with narrow pores, lanthanide metals, and linkers featuring oxalate, pyridine dicarboxylate, and fumarate offer the highest CO2/N2 selectivities. Our work presents the most extensive dataset produced for CO2, O2, and N2 gas adsorption in MOFs, composed of ∼3.9 million data points for materials’ structural, chemical, and energetic features, gas adsorption properties, and selectivities computed at different pressures to accelerate the materials design and discovery for CO2, O2, and N2 adsorption and separation.
{"title":"Leveraging molecular simulations and machine learning to assess CO2, O2, and N2 adsorption and separation performances of diverse MOF databases","authors":"Hasan Can Gulbalkan, Seda Keskin","doi":"10.1016/j.ceja.2025.100984","DOIUrl":"10.1016/j.ceja.2025.100984","url":null,"abstract":"<div><div>We integrated molecular simulations and machine learning (ML) to comprehensively explore the gas adsorption and separation performances of both synthesized and hypothetical metal-organic frameworks (MOFs) available in five different MOF databases. Following the generation of CO<sub>2</sub>, O<sub>2</sub>, and N<sub>2</sub> adsorption data for synthesized MOFs at varying pressures through grand canonical Monte Carlo (GCMC) simulations, we developed ML models that can swiftly and accurately predict the gas adsorption properties of any MOF based on its structural, chemical, and energetic characteristics. These ML models were then transferred to four distinct hypothetical MOF databases consisting of nearly 130,000 structures to assess their CO<sub>2</sub>, O<sub>2</sub>, and N<sub>2</sub> adsorption properties in addition to CO<sub>2</sub>/N<sub>2</sub> and O<sub>2</sub>/N<sub>2</sub> separation performances as a very efficient alternative to computationally time and resource demanding molecular simulations. We identified the top-performing materials from each database to uncover their structural, chemical, and topological properties leading to high selectivities and concluded that synthesized MOFs with narrow pores, lanthanide metals, and linkers featuring oxalate, pyridine dicarboxylate, and fumarate offer the highest CO<sub>2</sub>/N<sub>2</sub> selectivities. Our work presents the most extensive dataset produced for CO<sub>2</sub>, O<sub>2</sub>, and N<sub>2</sub> gas adsorption in MOFs, composed of ∼3.9 million data points for materials’ structural, chemical, and energetic features, gas adsorption properties, and selectivities computed at different pressures to accelerate the materials design and discovery for CO<sub>2</sub>, O<sub>2</sub>, and N<sub>2</sub> adsorption and separation.</div></div>","PeriodicalId":9749,"journal":{"name":"Chemical Engineering Journal Advances","volume":"25 ","pages":"Article 100984"},"PeriodicalIF":7.1,"publicationDate":"2025-12-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145747813","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}