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Determination of Chemical Oxygen Demand with electrochemical methods: A review 用电化学方法测定化学需氧量:综述
Q2 Engineering Pub Date : 2024-05-04 DOI: 10.1016/j.ceja.2024.100615
Samira Lambertz , Marcus Franke , Michael Stelter , Patrick Braeutigam

The electrochemical determination of chemical oxygen demand (COD) presents a promising alternative to the standard method, addressing concerns related to toxic chemicals, extended measurement time, and automation challenges. This review aims to comprehensively examine the current state of research and offer insights for future advancements. The discussion spans three key areas: working electrode materials (including Cu-based, carbon-based, Boron-Doped Diamond (BDD), and PbO2), electrochemical methods (amperometry, coulometry, and voltammetry), and measurement setups. Special emphasis is placed on exploring the dependencies of the amperometric method on organic compounds and discerning the distinct application scopes of various electrochemical methods. Future perspectives are outlined for each research aspect. The review also delves into the evaluation of developed methods, proposing measures for a more standardized and cohesive evaluation approach. Through these efforts, the review seeks to propel research towards the practical application of electrochemical COD determination.

电化学法测定化学需氧量 (COD) 是一种很有前途的替代标准方法,可以解决与有毒化学品、测量时间延长和自动化挑战有关的问题。本综述旨在全面考察研究现状,并为未来的进步提供见解。讨论涵盖三个关键领域:工作电极材料(包括铜基、碳基、掺硼金刚石 (BDD) 和二氧化铅)、电化学方法(安培法、库仑法和伏安法)以及测量设置。重点是探讨安培法对有机化合物的依赖性,以及各种电化学方法的不同应用范围。每个研究方面都概述了未来的展望。本综述还深入探讨了对已开发方法的评估,提出了采用更标准化、更具凝聚力的评估方法的措施。通过这些努力,综述力图推动电化学化学需氧量测定的实际应用研究。
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引用次数: 0
Resource recovery through bioremediation of fuel-synthesis wastewater in a biofilm photobioreactor using purple non-sulfur bacteria: A circular bioeconomy approach 利用紫色非硫细菌在生物膜光生物反应器中对燃料合成废水进行生物修复,从而实现资源回收:循环生物经济方法
Q2 Engineering Pub Date : 2024-04-26 DOI: 10.1016/j.ceja.2024.100614
Sultan Shaikh , Naim Rashid , Gordon McKay , Hamish Robert Mackey

In the current era of wastewater treatment, integrating reusable water production with resource recovery is a key goal. This study aims to treat fuel-synthesis wastewater (FSW), intending to recover various resources, including polyhydroxybutyrate (PHBs), single cell protein, bacteriochlorophylls, carotenoids, and coenzyme Q10 from suspended and biofilm growth to decrease the harvesting costs. The study considered the treatment process, biofilm growth, and resource recovery potential in a mixed-culture system enriched with purple non-sulfur bacteria for treating FSW. Specifically, the effects of four different FSW strengths (25–100 %) and nitrogen sufficiency (N+) or deficiency (N) were evaluated in eight biofilm photobioreactors. This study observed a direct correlation between the concentration of FSW and PHB content; specifically, as the FSW content decreased from 100 % (undiluted) to 25 % the PHB content decreased. The undiluted condition achieved 17 % dry cell weight as PHB in the suspended growth and 22.6 % in the biofilm growth under N condition. The protein content ranged between 33 and 44 %, and the presence of nitrogen had a slight positive effect on higher protein content. No trend was observed for carotenoids or bacteriochlorophylls in the N condition. In contrast, for the N+ condition, the concentration of bacteriochlorophylls increased with decreasing wastewater concentration under suspended growth, while it decreased with decreasing wastewater concentration under biofilm growth. Coenzyme Q10 concentration was enhanced under the most growth-limited condition (25 %, N). PHB and protein content of these resources seem most promising when using N and N+ conditions, respectively.

在当前的废水处理时代,将可再利用水的生产与资源回收相结合是一个重要目标。本研究旨在处理燃料合成废水(FSW),目的是从悬浮物和生物膜生长中回收各种资源,包括聚羟基丁酸盐(PHBs)、单细胞蛋白、细菌叶绿素、类胡萝卜素和辅酶 Q10,以降低回收成本。该研究考虑了富含紫色非硫细菌的混合培养系统处理 FSW 的处理过程、生物膜生长和资源回收潜力。具体而言,研究人员在八个生物膜光生物反应器中评估了四种不同的 FSW 强度(25%-100%)和氮充足(N+)或不足(N-)的影响。该研究发现,FSW 浓度与 PHB 含量之间存在直接关联;具体而言,随着 FSW 含量从 100%(未稀释)降低到 25%,PHB 含量也随之降低。在未稀释的条件下,悬浮生长的 PHB 干细胞重量为 17%,而在 N-条件下生物膜生长的 PHB 干细胞重量为 22.6%。蛋白质含量介于 33% 和 44% 之间,氮的存在对提高蛋白质含量有轻微的积极影响。在氮-条件下,类胡萝卜素和细菌叶绿素的含量没有变化趋势。相比之下,在氮+条件下,悬浮生长的细菌叶绿素浓度随着废水浓度的降低而增加,而生物膜生长的细菌叶绿素浓度则随着废水浓度的降低而减少。辅酶 Q10 的浓度在生长最受限制的条件下(25%,N-)有所提高。在 N- 和 N+ 条件下,这些资源的 PHB 和蛋白质含量似乎最有前景。
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引用次数: 0
Simulation analysis of the effect of a small amount of fine particle added to a slurry on the liquid behavior and forces acting on the main particles 模拟分析泥浆中加入少量细颗粒对液体行为和主要颗粒受力的影响
Q2 Engineering Pub Date : 2024-04-20 DOI: 10.1016/j.ceja.2024.100606
Masaki Nakashima, Mikio Yoshida, Yoshiyuki Shirakawa

The viscosity of highly concentrated slurries is reduced by adding a small amount of fine particle with the same material of main particles (high concentration ratio particles per total concentration) in the slurries. We investigated how added fine particles affect the liquid behavior and forces acting on the main particles in the slurry by using direct numerical simulations, and we examined one factor that contributes to the viscosity reduction mechanism in highly concentrated slurries containing a small amount of fine particle. The results indicated that whether fine particles are coated (they contact) on the surface or not have little influence on the change in forces acting on the main particles. In highly concentrated slurries containing a small amount of fine particle, there was a large change in the liquid velocity between and around the main particles. From these results, we proposed a possible mechanism to assist in reducing the viscosity of highly concentrated slurries containing a small amount of fine particle. The magnitude and direction of the forces acting on each main particle were non-uniform by adding fine particles, resulting in non-uniform strength within the main particle bed in the slurry, which could facilitate particle bed deformation and assist in reducing the viscosity.

通过在浆料中加入少量与主颗粒(高浓度比颗粒/总浓度)物质相同的细颗粒,可降低高浓度浆料的粘度。我们通过直接数值模拟研究了添加的细颗粒如何影响浆液中的液体行为和作用在主颗粒上的力,并研究了导致含有少量细颗粒的高浓度浆液粘度降低机制的一个因素。结果表明,细颗粒表面是否有涂层(接触)对作用在主颗粒上的力的变化影响不大。在含有少量细颗粒的高浓度泥浆中,主颗粒之间和周围的液体速度变化很大。根据这些结果,我们提出了一种可能的机制,以帮助降低含有少量细颗粒的高浓度泥浆的粘度。加入细颗粒后,作用在每个主要颗粒上的力的大小和方向不均匀,导致浆液中主要颗粒床内的强度不均匀,这可能会促进颗粒床变形,有助于降低粘度。
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引用次数: 0
Monte Carlo simulation of ammonia adsorption in high-silica zeolites for refrigeration applications 用于制冷应用的高硅沸石中氨吸附的蒙特卡罗模拟
Q2 Engineering Pub Date : 2024-04-19 DOI: 10.1016/j.ceja.2024.100612
Nasser D. Afify, Martin B. Sweatman

Climate change and the continual rise in cooling demand means more efficient and environmentally friendly refrigeration technologies are required more than ever. One attractive route to reducing future demand is to improve adsorption refrigeration technologies based on natural refrigerants such as ammonia. The choice of ammonia adsorbent plays an important role in achieving improved refrigeration efficiency and suitable operating conditions. This paper reports a detailed study on the suitability of zeolites as an adsorbent of ammonia in refrigeration applications. Systematic Monte Carlo simulations were conducted to study ammonia adsorption in five high-silica zeolites with a wide range of pores sizes and porosities. Simulations were carried out at temperatures between -50 and 50°C and pressures up to 4.0 bar. It is found that zeolites, in particular the ones with large porosities, could be very good ammonia adsorbents for adsorption refrigeration applications, since their use allows for large refrigeration capacities and tuneable operating conditions with good coefficients of performance (COP).

气候变化和制冷需求的持续增长意味着比以往任何时候都需要更高效、更环保的制冷技术。减少未来需求的一个有吸引力的途径是改进基于氨等天然制冷剂的吸附制冷技术。氨吸附剂的选择对于提高制冷效率和获得合适的运行条件具有重要作用。本文详细研究了沸石作为氨吸附剂在制冷应用中的适用性。我们进行了系统的蒙特卡罗模拟,研究了五种具有不同孔径和孔隙率的高硅沸石对氨的吸附。模拟在 -50 至 50°C 的温度和高达 4.0 巴的压力下进行。研究发现,沸石,尤其是孔隙率大的沸石,可以成为吸附式制冷应用中非常好的氨吸附剂,因为使用它们可以获得较大的制冷量和可调整的操作条件,并具有良好的性能系数(COP)。
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引用次数: 0
Application of corn stover derived pyrolyzed hydrochars for efficient phosphorus removal from water: Influence of pyrolysis temperature 应用玉米秸秆衍生的热解水煤浆高效去除水中的磷:热解温度的影响
Q2 Engineering Pub Date : 2024-04-18 DOI: 10.1016/j.ceja.2024.100613
Md.Arafat Ali , Cadianne Chambers , M.Toufiq Reza , Nirupam Aich

Excessive phosphorus load to surface water is undesirable since it can cause eutrophication. In this study, three different pyrolyzed hydrochars from corn stover were synthesized by applying hydrothermal carbonization (HTC) at 260 °C and then eventual pyrolysis at 400°, 600°, and 800 °C, respectively, and finally were used for phosphorus removal from aqueous solution. By linking the physicochemical properties of these pyrolyzed hydrochars investigated here, we tried to comprehend the effect of HTC and pyrolysis temperature on the hydrochar structure and phosphorus adsorption. Results show that high pyrolysis temperatures (600 °C and 800 °C) enhanced the hydrochar's phosphorus adsorption compared to low pyrolysis temperature (400 °C). HTC260P800 type hydrochar showed a fast phosphorus adsorption kinetics, while the HTC260P600 showed an overall high adsorption capacity, with the maximum phosphate adsorption capacity of 5090 mg/kg calculated using isotherm model. Three different adsorption isotherm models (Langmuir, Fruendlich, and Redlich-Peterson) were used to fit the isotherm data; among them, the Redlich-Peterson isotherm model fit the data best for all three hydrochars. pH was found to be a critical factor in terms of phosphorus removal, and the optimum pH was found to be 5, probably due to the enhanced electrostatic interaction between positively charged hydrochar and negatively charged phosphate ions. The desorption experiment showed that a small fraction of the adsorbed phosphate (15.6 % to 24.4 %) was released from the spent hydrochar samples, which might be due to the strong attachment of phosphate ions to the sorption sites. Reusing the spent pyrolyzed hydrochar showed lower phosphate adsorption capacity than the fresh ones, ranging from 423 mg/kg to 903 mg/kg.

地表水中磷含量过高会导致富营养化,因此是不可取的。在本研究中,通过在 260 ℃ 下进行水热碳化(HTC),然后分别在 400 ℃、600 ℃ 和 800 ℃ 下进行最终热解,从玉米秸秆中合成了三种不同的热解水煤浆,并最终用于去除水溶液中的磷。通过联系本文所研究的这些热解水炭素的物理化学特性,我们试图理解 HTC 和热解温度对水炭素结构和磷吸附的影响。结果表明,与低温热解(400 °C)相比,高温热解(600 °C和800 °C)增强了水炭对磷的吸附。HTC260P800 型水炭显示出快速的磷吸附动力学,而 HTC260P600 型水炭则显示出总体较高的吸附容量,利用等温线模型计算得出的最大磷酸盐吸附容量为 5090 mg/kg。实验采用了三种不同的吸附等温线模型(Langmuir、Fruendlich 和 Redlich-Peterson)来拟合等温线数据,其中 Redlich-Peterson 等温线模型对三种水炭纤维的数据拟合效果最好。 pH 值是影响除磷效果的关键因素,最佳 pH 值为 5,这可能是由于带正电荷的水炭纤维与带负电荷的磷离子之间的静电作用增强所致。解吸实验表明,一小部分吸附的磷酸盐(15.6% 至 24.4%)从废水炭样品中释放出来,这可能是由于磷酸盐离子强烈附着在吸附位点上。再利用热解废水炭的磷酸盐吸附能力低于新鲜水炭,从 423 毫克/千克到 903 毫克/千克不等。
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引用次数: 0
Removal of methylene blue from aqueous solution by green Synthesized silicon dioxide Nanoparticles using Sunflower Husk 利用向日葵壳合成的绿色二氧化硅纳米粒子去除水溶液中的亚甲基蓝
Q2 Engineering Pub Date : 2024-04-16 DOI: 10.1016/j.ceja.2024.100608
Inas S. Aldabagh , Doha Neithal Saad , Eman I. Ahmed

Methylene blue (MB) is a well-known dye that is used in many industries and is highly polluting to the environment. Therefore, this paper proposes using sunflower husks (SFH) through a coating with a nanomaterial made of silicon dioxide (SiO2) with a weight percentage (w/w) of 5:1 to produce (SFH-SiO2) nanoparticles for removing MB from aqueous solutions. This method, known as green synthesis, is characterized by being environmentally friendly and low-cost, as well as efficient in the removal process. The prepared composite was characterized by conducting analysis using Field emission scanning electron microscopy (SEM) with (EDX), X-ray diffraction (XRD), and Fourier transform infrared spectroscopy (FTIR) were used to look at the samples. The optimal conditions for the removal process were found to be at a pH of 6, with 0.2 g/50 mL of dose adsorbent. At a temperature of 25 °C, the best time to remove the dye was 150 min. With a maximal adsorption capacity (qmax) of 70.16 mg g−1, the findings match the Freundlich model. The adsorption process follows a pseudo-second-order. The negative value of Gibbs free energy (ΔG°) indicated the reaction was spontaneous. (SFH-SiO2) nanoparticles could represent a suitable method for removing cationic dyes from aquatic environments.

亚甲基蓝(MB)是一种众所周知的染料,被用于许多行业,对环境造成了严重污染。因此,本文提出利用向日葵壳(SFH),通过涂覆重量比(w/w)为 5:1 的二氧化硅(SiO2)纳米材料,生产(SFH-SiO2)纳米粒子,用于去除水溶液中的甲基溴。这种方法被称为绿色合成法,其特点是环保、成本低、去除效率高。制备的复合材料通过使用场发射扫描电子显微镜 (SEM)、EDX、X 射线衍射 (XRD) 和傅立叶变换红外光谱 (FTIR) 对样品进行分析。研究发现,去除过程的最佳条件是 pH 值为 6,吸附剂剂量为 0.2 克/50 毫升。温度为 25 ℃ 时,去除染料的最佳时间为 150 分钟。最大吸附容量(qmax)为 70.16 mg g-1,研究结果符合 Freundlich 模型。吸附过程遵循假二阶。吉布斯自由能(ΔG°)的负值表明反应是自发的。(SFH-SiO2)纳米粒子是去除水生环境中阳离子染料的一种合适方法。
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引用次数: 0
Investigating sulfide-based all solid-state cells performance through P2D modelling 通过 P2D 建模研究硫化物全固态电池的性能
Q2 Engineering Pub Date : 2024-04-16 DOI: 10.1016/j.ceja.2024.100610
D. Dessantis , P. Di Prima , D. Versaci , M. Santarelli , F. Bella , V. Kolotygin , P. López-Aranguren , J. Amici

All solid-state batteries, combining metallic lithium with a solid-state electrolyte, are now considered as a very promising answer to the growing need for higher energy density in safer batteries. While research interests are quickly raising on this topic, the number of experiments to perform in order to find the best combination of active material and solid electrolyte composition could be infinite. Therefore, an easy and low computational-cost model forecasting all solid-state cells performance could accelerate the optimization and lower the number of experiments, reaching more rapidly an up scalable solution.

In this work, an innovative electrochemical model for a metallic lithium – argyrodite Li6PS5Cl – NMC622 cell is developed. In particular, two important aspects, characterizing this new battery generation, are implemented inside a P2D model.

The first aspect is the implementation of a solid-state electrolyte, in substitution to liquid electrolyte, which means using the single ion conducting electrolyte theory, according to which Ohm's law is the only equation to be solved in the electrolyte domain. This reduces the number of parameters characterizing the electrolyte from three, for the liquid electrolyte (ionic conductivity, transference number, and mean molar activity coefficient), to only one, for the solid electrolyte (ionic conductivity). The second aspect regards the anode side, lithium metal is chosen, in substitution to graphite, and this implies a different treatment from an electrochemical point of view, which is to consider the anode as a boundary condition instead of a porous electrode. Such drastic simplification of the P2D model allows, after careful calibration and validation based on experimental data, to obtain reliable charge/discharge profiles at C/10 and C/5 for lithium – argyrodite Li6PS5Cl – NMC622 cells.

全固态电池将金属锂与固态电解质结合在一起,目前被认为是一种非常有前途的解决方案,可满足人们对更安全电池的更高能量密度的日益增长的需求。虽然对这一课题的研究兴趣正在迅速提升,但要找到活性材料和固态电解质成分的最佳组合,需要进行的实验数量可能是无限的。因此,一个预测所有固态电池性能的简单、低计算成本的模型可以加快优化速度,减少实验次数,从而更快地找到可升级的解决方案。在这项工作中,为金属锂-文锂 Li6PS5Cl - NMC622 电池开发了一个创新的电化学模型。第一个方面是采用固态电解质替代液态电解质,这意味着使用单离子导电电解质理论,根据该理论,欧姆定律是电解质域中唯一需要求解的方程。这就将表征电解质的参数数量从液态电解质的三个(离子电导率、转移数和平均摩尔活度系数)减少到固态电解质的一个(离子电导率)。第二个方面是阳极方面,选择了金属锂来代替石墨,这意味着从电化学的角度来看要进行不同的处理,即把阳极视为边界条件,而不是多孔电极。对 P2D 模型进行这种大幅度简化后,经过基于实验数据的仔细校准和验证,可以获得锂-文锂 Li6PS5Cl - NMC622 电池在 C/10 和 C/5 条件下的可靠充放电曲线。
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引用次数: 0
Parameter estimations from SARS-CoV-2 electrochemical interactions 从 SARS-CoV-2 电化学相互作用中估算参数
Q2 Engineering Pub Date : 2024-04-16 DOI: 10.1016/j.ceja.2024.100611
Ashwin Ramanujam , Gerardine G. Botte

Electrochemical pathogen sensing has gathered limelight for its effective and ultrafast detection capabilities. More recently, several electrochemical sensors were developed to counter the increasing testing requirement for the 2019 coronavirus disease (COVID-19) diagnosis. One such sensor developed was the Ultrafast COVID-19 (UFC-19) diagnostic sensor which could detect the SARS-CoV-2 spike protein in saliva samples. Although UFC-19 was established in literature to sense SARS-CoV-2 in saliva samples, the factors causing such an interaction or parameters to model such an interaction are yet to be studied in detail. In this work, an attempt has been made to electrochemically characterize the interactions at the interface by employing cyclic and linear sweep voltammetry on a rotating disk electrode setup. As a result, electrochemical parameters were calculated using chemical and electrochemical principles. The electrochemical surface area, electrode surface coverage, diffusion coefficient, reaction order with respect to SARS-CoV-2 whole virus, electron transfer coefficient have been estimated providing additional insights into the events occurring at the electrical double layer. The reaction order for the interaction was reckoned to be 0.7 confirming a non-elementary, multi-step process occurring at the interface. Theoretical and experimental calculations confirm higher hydroxide ion accumulation at the interface in the presence of SARS-CoV-2 whole virus. Results from this work lay the foundation for developing models for electrochemical SARS-CoV-2 interaction and possible extension toward other pathogenic viruses.

电化学病原体传感因其高效和超快的检测能力而备受瞩目。最近,针对 2019 年冠状病毒病(COVID-19)诊断日益增长的检测需求,开发了几种电化学传感器。超快 COVID-19 (UFC-19)诊断传感器就是其中之一,它可以检测唾液样本中的 SARS-CoV-2 尖峰蛋白。虽然 UFC-19 已在文献中被证实能感知唾液样本中的 SARS-CoV-2 病毒,但导致这种相互作用的因素或建立这种相互作用模型的参数仍有待详细研究。在这项工作中,我们尝试在旋转圆盘电极装置上采用循环和线性扫频伏安法对界面上的相互作用进行电化学表征。结果,利用化学和电化学原理计算出了电化学参数。对电化学表面积、电极表面覆盖率、扩散系数、与 SARS-CoV-2 全病毒有关的反应顺序、电子转移因子进行了估算,从而对双电层上发生的事件有了更深入的了解。相互作用的反应顺序估计为 0.7,这证实了在界面上发生的非元素、多步骤过程。理论和实验计算证实,在 SARS-CoV-2 全病毒存在的情况下,界面上的氢氧根离子累积量更高。这项工作的结果为建立 SARS-CoV-2 相互作用的电化学模型奠定了基础,并有可能扩展到其他致病病毒。
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引用次数: 0
Mitigated CH4 release of anaerobic waste fermentation is enabled through effluent degassing system equipped with a polydimethylsiloxane membrane contactor 通过配备聚二甲基硅氧烷膜接触器的污水脱气系统,减少厌氧废物发酵的甲烷释放量
Q2 Engineering Pub Date : 2024-04-15 DOI: 10.1016/j.ceja.2024.100607
Merve Visnyei, Péter Bakonyi, Tamás Rózsenberszki, László Koók, Péter Komáromy, Katalin Bélafi-Bakó, Nándor Nemestóthy

In this study, first, a fed-batch biogas fermenter was established using anaerobic digester sludge treating secondary sludge from a municipal wastewater treatment plant and operated for 120 days on glycerol as the sole substrate. Then, the prefiltered effluent of the anaerobic digester unit was loaded subsequently into a stirred-tank coupled with a hollow-fibre, polydimethylsiloxane (PDMS) gas-liquid membrane contactor and a dissolved methane sensor for studying the gas recovery process under continuous biogas supply, consisting of CH4 and CO2 in different proportions (70/30 CH4/CO2 vol.%; 50/50 CH4/CO2 vol.%; 30/70 CH4/CO2 vol.%.). Experiments showed that besides the actual composition of the internal biogas, the ratio (0.5–2) of sweep gas (N2) and effluent (liquid) volumetric flow rates (G/L) could be a crucial operating factor with influence on the degassing efficiency attainable by the 1 m2 PDMS membrane module. Results were compared to the performance of the same PDMS membrane module working with synthetic anaerobic digester effluents, indicating the dissolved methane recoveries observed with the synthetic effluents (>50 %) considerably surpassed those with the real effluent (<20 %) where the dissolved methane concentrations, at G/L of 1, were in the range of 12.4 to 17.3 mg L1.

在这项研究中,首先利用厌氧发酵污泥建立了一个喂料式批量沼气发酵罐,处理来自城市污水处理厂的二级污泥,并以甘油为唯一基质运行了 120 天。随后,厌氧发酵装置的预过滤出水被装入一个搅拌槽,该搅拌槽配有一个中空纤维聚二甲基硅氧烷(PDMS)气液膜接触器和一个溶解甲烷传感器,用于研究在不同比例(70/30 CH4/CO2 vol.%;50/50 CH4/CO2 vol.%;30/70 CH4/CO2 vol.%)的连续沼气供应条件下的气体回收过程。实验表明,除了内部沼气的实际成分外,扫气(N2)和流出物(液体)体积流量(G/L)的比率(0.5-2)也是影响 1 m2 PDMS 膜组件脱气效率的关键运行因素。将结果与使用合成厌氧消化器流出物的相同 PDMS 膜组件的性能进行了比较,结果表明,使用合成流出物观察到的溶解甲烷回收率(50%)大大超过使用实际流出物观察到的溶解甲烷回收率(20%),实际流出物的溶解甲烷浓度(G/L 为 1)在 12.4 至 17.3 mg L-1 之间。
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引用次数: 0
Estimating droplet size distribution of emulsions using turbidity measurements: A soft sensor based on artificial neural network 利用浊度测量估计乳液的液滴大小分布:基于人工神经网络的软传感器
Q2 Engineering Pub Date : 2024-04-11 DOI: 10.1016/j.ceja.2024.100609
Nanda V. Ranade , Vivek V. Ranade

Ability to characterise droplet size distribution (DSD) of emulsions in real-time is essential for on-demand production of customised emulsions. In this work, for the first time, we demonstrate a possibility of estimating full DSD of oil in water emulsions from turbidity measurements using a single wavelength light source. We used recently published data of DSD and turbidity measurements of rapeseed oil in water emulsions (oil volume fractions of 0.15, 0.3 and 0.45) produced with vortex based hydrodynamic cavitation device. Measured DSDs are represented by weighted sum of three log-normal distributions. We developed an approach and a methodology based on artificial neural network (ANN) to estimate DSD from a single measurement of turbidity. A mathematical model is developed to simulate measured turbidity profiles using the known DSDs. The validated model was then used to generate simulated data of turbidity and oil volume fraction pairs (105 pairs). This synthetic data was used to train ANN which used turbidity and volume fraction as input and eight parameters of DSD as output. The developed ANN was able to capture the experimentally measured characteristic diameters and DSDs very well for three oil volume fractions and four different number of passes. The presented methodology and results will be useful for developing an in-line soft sensor based on turbidity measurements for real time estimation of full DSDs of emulsions.

实时描述乳液液滴粒度分布 (DSD) 的能力对于按需生产定制乳液至关重要。在这项工作中,我们首次展示了利用单波长光源通过浊度测量估算水包油乳液的全部 DSD 的可能性。我们使用了最近公布的油菜籽油水乳剂(油体积分数为 0.15、0.3 和 0.45)的 DSD 和浊度测量数据,这些乳剂是用基于涡流的流体动力空化装置生产的。测得的 DSD 由三个对数正态分布的加权和表示。我们开发了一种基于人工神经网络(ANN)的方式和方法,可从单次浊度测量中估算出 DSD。我们建立了一个数学模型,利用已知的 DSD 来模拟测量的浊度剖面。经过验证的模型随后用于生成浊度和油类体积分数对(105 对)的模拟数据。该合成数据用于训练 ANN,ANN 将浊度和体积分数作为输入,DSD 的八个参数作为输出。对于三种油体积分数和四种不同的通过次数,所开发的 ANN 能够很好地捕捉实验测量的特征直径和 DSD。所介绍的方法和结果将有助于开发一种基于浊度测量的在线软传感器,用于实时估算乳化液的全 DSD。
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