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The Effect of Cold Rolling and High-Temperature Gas Nitriding on Austenite Phase Formation in Aisi 430 SS 冷轧和高温气体氮化对Aisi 430 SS奥氏体相形成的影响
Pub Date : 2021-08-26 DOI: 10.15587/1729-4061.2021.234174
I. Kartika, Kevin Kurnia, G. Senopati, J. Triwardono, B. Hermanto, F. Rokhmanto, M. S. Dwijaya, Alfirano Alfirano
Austenitic stainless steel is the most commonly used material in the production of orthopedic prostheses. In this study, AISI 430 SS (0.12 wt. % C; 1 wt. % Si; 1 wt. % Mn; 18 wt. % Cr; 0.04 wt. % P and 0.03 wt. % S) will be modified by creating austenite and removing its ferromagnetic properties via the high-temperature gas nitriding process. Cold rolling with various percentage reduction (30, 50, and 70 %) was followed by gas nitriding at a temperature of 1200 °C with holding times of 5, 7, and 9 hours, then quenching in water was carried out on as-annealed AISI 430 SS. The formation of the austenite phase was examined by XRD (x-ray diffraction). The microstructure and element dispersion were observed using SEM-EDS (scanning electron microscope-energy dispersive spectrometry), whereas the mechanical properties after gas nitriding and water quenching were determined by Vickers microhardness testing. At all stages of the gas nitriding process, the FCC iron indicated the austenite phase was visible on the alloy's surface, although the ferrite phase is still present. The intensity of austenite formation is produced by cold rolling 70 % reduction with a 5-hour gas nitriding time. Furthermore, the nitrogen layer was formed with a maximum thickness layer of approximately 3.14 µm after a 50 % reduction in cold rolling and 9 hours of gas nitriding process followed by water quenching. The hardness reached 600 HVN in this condition. This is due to the distribution of carbon that is concentrated on the surface. As the percent reduction in the cold rolling process increases, the strength of AISI 430 SS after gas nitriding can increase, causing an increase in the number of dislocations. The highest tensile strength and hardness of AISI 430 SS of 669 MPa and 271.83 HVN were obtained with a reduction of 70 %.
奥氏体不锈钢是骨科假体生产中最常用的材料。在这项研究中,AISI 430 SS (0.12 wt. % C;1 wt. % Si;1 wt. % Mn;18 wt. % Cr;0.04 wt. % P和0.03 wt. % S)将通过形成奥氏体并通过高温气体氮化工艺去除其铁磁性来改性。对退火后的AISI 430 SS进行不同程度的冷轧(30%、50%和70%),在1200℃下保温5、7、9小时进行气体氮化处理,然后在水中淬火,用XRD (x射线衍射)分析了奥氏体相的形成。采用SEM-EDS(扫描电子显微镜-能量色散光谱)观察合金的微观组织和元素弥散度,通过维氏显微硬度测试测定气体氮化和水淬后的力学性能。在气体氮化过程的所有阶段,FCC铁表明在合金表面可以看到奥氏体相,尽管铁素体相仍然存在。经过5小时的气体氮化处理,冷轧后的奥氏体强度降低70%。经过50%的冷轧和9小时的气氮化后,再进行水淬,形成了最大厚度约为3.14µm的氮层。在此条件下硬度达到600 HVN。这是由于碳的分布集中在表面。随着冷轧过程中压下率的增加,气体氮化后的AISI 430 SS强度增加,导致位错数量增加。AISI 430不锈钢的抗拉强度和硬度分别为669 MPa和271.83 HVN,降低了70%。
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引用次数: 0
Polysaccharide Based Superabsorbent Nanocomposite: A Review 多糖基高吸水性纳米复合材料的研究进展
Pub Date : 2021-08-12 DOI: 10.2139/ssrn.3904261
Neetu Dabi, S. Divya
Natural superabsorbent polymers (SAP) based on cellulose and its derivatives are considered as the most abundant organic compounds which are derived from biomass. Biopolymer based superabsorbent including the polysaccharides based are economical and ecofriendly approach to many fields such as drug delivery, textiles, agricultural field, wastewater treatment, cosmetics etc. Polysaccharides especially cellulose, chitin and chitosan are important biopolymers because of their high abundance, renewability, wide distribution, biodegradability and low cost of production. The crosslinking and grafting of polysaccharides to produce hydrogels has several advantages as superabsorbent. Metal-based nanoparticles (NPs) have been used by the scientists in the fields of applied and fundamental research. Recently, polysaccharides are gaining importance as self-capping agents for synthesis of Ag NP. The paper provides a thorough review on recent developments on utilization of natural polysaccharide-based nanocomposite for various sorption applications. Specifically, their application and efficiency in organic drug delivery, antibacterial, dye removal, heavy metals removal, etc.
基于纤维素及其衍生物的天然高吸水性聚合物(SAP)被认为是从生物质中提取的最丰富的有机化合物。以生物高聚物为基础的高吸水性材料,包括以多糖为基础的高吸水性材料,在药物输送、纺织、农业、废水处理、化妆品等领域具有经济、环保的应用前景。多糖尤其是纤维素、几丁质和壳聚糖具有丰度高、可再生、分布广、生物降解性好、生产成本低等特点,是一类重要的生物聚合物。多糖交联接枝制备水凝胶具有高吸水性的优点。金属基纳米粒子已被广泛应用于应用和基础研究领域。近年来,多糖作为银NP合成的自旋盖剂越来越受到重视。本文综述了近年来天然多糖基纳米复合材料在各种吸附方面的研究进展。具体介绍了其在有机给药、抗菌、染料去除、重金属去除等方面的应用和效率。
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引用次数: 2
The Effects of Diffusional Couplings on Compositional Trajectories and Interfacial Free Energies During Phase Separation in a Quaternary Ni-Al-Cr-Re Model Superalloy 扩散耦合对四元Ni-Al-Cr-Re模型高温合金相分离过程中组分轨迹和界面自由能的影响
Pub Date : 2021-08-11 DOI: 10.2139/ssrn.3919717
S. Baik, Z. Mao, Qingqiang Ren, F. Xue, C. Campbell, Chuan Zhang, B. Zhou, R. Noebe, D. Seidman
The temporal evolution of ordered γ´(L12)-precipitates and the compositional trajectories during phase-separation of the γ(face-centered-cubic (f.c.c.))- and γ′(L12)-phases are studied in a Ni-0.10Al-0.085Cr-0.02Re (mole-fraction) superalloy, utilizing atom-probe tomography, transmission electron microscopy, and the Philippe-Voorhees (PV) coarsening model. As the γ′(L12)-precipitates grow, the excesses of Ni, Cr and Re, and depletion of Al in the γ(f.c.c.)-matrix develop as a result of diffusional fluxes crossing γ(f.c.c.)/γ′(L12) heterophase interfaces. The coupling effects on diffusional fluxes was introduced (PV coarsening model) in terms of the diffusion tensor, D, and the second-derivative tensor of the molar Gibbs free energies, G", obtained employing Thermo-Calc and DICTRA calculations. The Gibbs interfacial free energies, σγ/γ', are (16.9±3.4) mJ/m2 with all terms in D and G", which changes to (46.3±5.1) mJ/m2, (92.3±7.9) mJ/m2, and (-18.5±2.6) mJ/m2 without including the off-diagonal terms in D, G", and both D and G", respectively. The experimental APT compositional trajectories are displayed and compared with the PV model in a partial quaternary phase-diagram, employing a tetrahedron. The compositional trajectories measured by APT exhibit curvilinear behavior in the nucleation and growth regimes, t < 16 h, which become vectors, moving simultaneously toward the γ(f.c.c.) and γ′(L12) conjugate solvus-surfaces, for the quasi-stationary coarsening regime, t ≥ 16 h. The compositional trajectories for t ≥ 16 h are compared to the PV model with and without the off-diagonal terms in D and G". The directions including the off-diagonal terms in D and G" tensors are consistent with the APT experimental data.
利用原子探针断层扫描、透射电子显微镜和Philippe-Voorhees (PV)粗化模型,研究了Ni-0.10Al-0.085Cr-0.02Re(摩尔分数)高温合金中有序γ′(L12)-相和γ′(L12)-相分离过程中有序γ′(L12)-相的时间演化和组成轨迹。随着γ′(L12)相的生长,扩散通量穿过γ(f.c.c)/γ′(L12)异相界面,导致γ(f.c.c)基体中Ni、Cr和Re的过量和Al的耗损。用扩散张量D和摩尔吉布斯自由能G ' '二阶导数张量(通过thermocalc和DICTRA计算得到)引入了扩散通量的耦合效应(PV粗化模型)。吉布斯界面自由能σγ/γ′为(16.9±3.4)mJ/m2,不包括D、G”和D、G”中的非对角线项时分别为(46.3±5.1)mJ/m2、(92.3±7.9)mJ/m2和(-18.5±2.6)mJ/m2。采用四面体,在部分四元相图中显示了实验APT成分轨迹,并与PV模型进行了比较。APT测量的组成轨迹在成核和生长阶段(t < 16 h)表现出曲线行为,在准平稳粗化阶段(t≥16 h),组成轨迹成为矢量,同时向γ(f.c.c)和γ′(L12)共轭溶剂面移动。t≥16 h的组成轨迹与具有和不具有D和G′中非对角线项的PV模型进行了比较。包含D和G '张量中的非对角项的方向与APT实验数据一致。
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引用次数: 1
Non-Thermal Melting of Tungsten Under Intense Electronic Excitations 钨在强电子激励下的非热熔化
Pub Date : 2021-07-09 DOI: 10.2139/ssrn.3831031
X. Ye, Zhihai He, Fei Gao, B. Pan
Abstract Non-thermal effect caused by ultrafast lasers and swift ions in materials are very intriguing, which is of both scientific interest and technological importance. However, the underlying physics of non-thermal effect on ultrafast process remains unclear and the proposed mechanisms have been controversial. Based on the perturbation approximation under tight-binding theory, the non-thermal effect on tungsten (W) are extensively studied. We demonstrate that the non-thermal effect stemmed from the intense electronic excitations induce dramatic decrease in the melting point of W crystal, as well as non-thermal melting inside the W slab. Our analysis shows that the non-thermal forces are essentially responsible for the drop of melting point of the bulk system. Remarkably, the non-thermal effect combined with surface effect on a W film enhance the ordering of the direction of atomic motion near the surface, preventing melting near the surface area, but leading to non-thermal melting in the interior area of the film. Our work also exhibits a unified relationship between the non-thermal melting and the interatomic forces. This relationship is universal in metals and semiconductors irradiated by ultrafast lasers or swift ions, and has been well established long before.
摘要超快激光和快离子在材料中引起的非热效应是一个非常有趣的问题,具有重要的科学意义和技术意义。然而,超快过程的非热效应的基本物理机制尚不清楚,提出的机制一直存在争议。基于紧束缚理论下的微扰近似,广泛研究了钨的非热效应。结果表明,由强电子激发引起的非热效应导致W晶体熔点急剧下降,并导致W板坯内部的非热熔。分析表明,非热作用力是导致体系熔点下降的主要原因。值得注意的是,W膜上的非热效应和表面效应的结合增强了表面附近原子运动方向的有序性,阻止了表面附近的熔化,但导致薄膜内部区域的非热熔。我们的工作还显示了非热熔化与原子间相互作用之间的统一关系。这种关系在被超快激光或快速离子照射的金属和半导体中是普遍存在的,并且在很久以前就已经得到了很好的证实。
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引用次数: 5
Microstructure and Strengthening Mechanisms of Nanolamellar Structures in Ultrastrong Drawn Iron Wires 超强拉丝中纳米层状组织的微观结构及强化机制
Pub Date : 2021-07-01 DOI: 10.2139/ssrn.3782839
Hanchen Feng, Linfeng Wang, S. Cui, N. Hansen, F. Fang, Xiaodan Zhang
Abstract Ultrastrong pure iron wires have been produced with a strength of 1.8 GPa with a strain of 10.35. Based on microstructural observation and quantified structural parameters, the strengthening mechanisms and strength-structure relationship have been analyzed. It is found that the fiber texture intensity, boundary spacing and boundary misorientation tend to saturation due to the boundary junction motion when the drawing strain exceeds 8.89. The dislocation density in the ferrite cells/lamellae increases to ~ 3.6 × 1015 m−2 at a drawing strain of 10.35 without saturation. Based on the systematic microstructural characterization and quantification, the d−1 or (2d)−0.5 boundary strengthening plus forest hardening are discussed.
制备了强度为1.8 GPa、应变为10.35的超强纯铁丝。在微观组织观察和量化结构参数的基础上,分析了强化机理和强度-结构关系。当拉伸应变超过8.89时,由于边界结运动,纤维织构强度、边界间距和边界取向偏差趋于饱和。当拉伸应变为10.35时,铁素体细胞/片中的位错密度增加到~ 3.6 × 1015 m−2,且不饱和。基于系统的微观组织表征和定量,讨论了d−1或(2d)−0.5边界强化加森林硬化。
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引用次数: 4
Substantiation of an Approach to Determination of Ketoprofen Macrogol 400 Esters 酮洛芬大醇400酯测定方法的证实
Pub Date : 2021-06-30 DOI: 10.15587/2519-4852.2021.235980
E. Bezuglaya, I. Zinchenko, N. Lyapunov, Hanna S. Vlasenko, V. Musatov
The aim: The work is concerned with the substantiation of the approach to the identification and quantitative determination of ketoprofen macrogol 400 esters. Materials and methods: Ketoprofen, macrogol 400, ketoprofen macrogol 400 ester (KM400E), as well as model cream-gels were studied by the following methods: absorption spectrophotometry ultraviolet (UV) and visible, high-performance liquid chromatography (HPLC), gas chromatography (GC), GC / mass spectrometry, nuclear magnetic resonance (NMR) spectrometry and thermogravimetry. Results: It was found by GC and GC / mass spectrometry that the average molecular mass (Mr) of the test macrogol 400 is 383.50 and it contains oligomers with molecular masses from 150.17 to 546.65. KM400E, which is a mixture of esters of ketoprofen with macrogol oligomers, was synthesized. The formed esters were characterized by 1H NMR spectra. It was shown that the ratio of the average molecular mass of KM400E, calculated for monoesters, and the molecular mass of ketoprofen corresponds to the ratio of specific absorbances of solutions of ketoprofen and solutions of KM400E, this fact indicated the formation of monoesters. Taking into account the risk of variability of the fractional composition of macrogol 400 in different batches, it is advisable to quantify KM400E using ketoprofen reference standard (RS) and not KM400E RS. Using HPLC with diode array detection the peak of KM400E should be identified by the UV absorption spectrum with λmax≈255 nm, which is characteristic for ketoprofen, and the relative retention time (RRt) of the peak; KM400E should be quantified by the content of ketoprofen in this impurity. During storage of model cream-gels the content of KM400E impurity is significantly lower than the content of ketoprofen propylene glycol ester (mixture of isomers). Conclusions: The approach to the identification and quantitative determination of KM400E is substantiated. The analytical procedure for determination of KM400E impurity by HPLC with a diode array detection using ketoprofen RS was developed. Correctness of the procedure was proved by the results of the validation studies.
目的:建立酮洛芬大醇400酯的鉴别和定量测定方法。材料与方法:采用吸收分光光度法、紫外分光光度法、可见分光光度法、高效液相色谱法、气相色谱法、气相质谱法、核磁共振谱法和热重法对酮洛芬、大醇400、酮洛芬大醇400酯(KM400E)以及模型乳凝胶进行了研究。结果:通过GC和GC /质谱分析发现,所测巨醇400的平均分子质量(Mr)为383.50,含有分子量为150.17 ~ 546.65的低聚物。合成了酮洛芬酯与大醇低聚物的混合物KM400E。形成的酯用1H NMR谱进行了表征。结果表明,以单酯计算的KM400E的平均分子质量与酮洛芬的分子质量之比对应于酮洛芬溶液与KM400E溶液的比吸光度之比,这一事实表明了单酯的形成。考虑到不同批次大醇400的组分存在差异的风险,建议采用酮洛芬标准品(RS)而非KM400E标准品(RS)对KM400E进行定量。采用二极管阵列高效液相色谱法检测时,KM400E的峰应采用酮洛芬特有的紫外吸收光谱(λmax≈255 nm)和峰的相对保留时间(RRt)进行鉴别;KM400E应通过该杂质中酮洛芬的含量进行定量。在模型乳凝胶的储存过程中,KM400E杂质的含量明显低于酮洛芬丙二醇酯(异构体混合物)的含量。结论:建立了KM400E的鉴别及定量测定方法。建立了酮洛芬光谱二极管阵列高效液相色谱法测定KM400E杂质的分析方法。验证研究的结果证明了该方法的正确性。
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引用次数: 1
Investigation of Surfactant Effect During Synthesis of Magnesium Oxide Nanoparticles From Bittern Using Ultrasonic Destruction Process 超声破坏法制备纳米氧化镁过程中表面活性剂的作用研究
Pub Date : 2021-06-25 DOI: 10.15587/1729-4061.2021.229908
F. Yunita, E. Sulistiyono, N. Natasha, A. R. Rhamdani, F. Firdiyono, L. H. Lalasari, T. Arini, Enggar Setya Widyaningrum, E. Yustanti
Magnesium oxide (MgO) nanoparticles have been widely used in a variety of applications because of their good surface reactivity. Magnesium oxide from bittern has a larger surface area compared to magnesium oxide from calcined magnesite and magnesium ions precipitation from bittern using sodium hydroxide has higher purity than using calcium hydroxide or ammonium hydroxide. In this research, sodium hydroxide was added to a bittern solution obtaining magnesium hydroxide precipitate, followed by the calcination process to produce magnesium oxide. Nano magnesium oxide was synthesized by the ultrasonic destruction process using ethanol and 2-propanol as media. In this study, sonication time and particle concentration effect on the ultrasonic destruction process were investigated. During the process, the sonication time was varied between 8, 16, 32, 64, and 128 minutes while the magnesium oxide concentration was varied between 1 %, 2 %, and 3 %. Increasing sonication time and particle concentration will decrease the particle size. The previous study shows that particles with very small sizes tend to have an agglomeration effect. The aim of this work is to optimize nano magnesium oxide production from bittern. Surfactant addition was also studied to prevent agglomeration between particles. Four types of surfactant namely anionic (sodium lauryl sulfate), cationic (cetyl tri-methyl-ammonium bromide), amphoteric (fatty acid amido alkyl betaine), and non-ionic (nonylphenol 10 ethoxylated) with a concentration of 1 % and a volume of 0.125 ml were added during the second ultrasonic destruction process. All types of surfactants have a positive effect to prevent agglomeration during the ultrasonic destruction process, with the amphoteric surfactant having the highest performance
氧化镁纳米颗粒由于其良好的表面反应性而被广泛应用于各种领域。从卤水中提取的氧化镁比从煅烧的菱镁矿中提取的氧化镁具有更大的表面积,使用氢氧化钠从卤水中提取的镁离子比使用氢氧化钙或氢氧化铵提取的镁离子纯度更高。在本研究中,将氢氧化钠加入卤水溶液中,得到氢氧化镁沉淀,然后通过煅烧工艺生产氧化镁。以乙醇和2-丙醇为介质,采用超声破坏法制备了纳米氧化镁。研究了超声时间和颗粒浓度对超声破坏过程的影响。在此过程中,超声时间为8、16、32、64和128分钟,氧化镁浓度为1%、2%和3%。增加超声时间和颗粒浓度会减小颗粒尺寸。前人的研究表明,粒径非常小的颗粒容易产生团聚效应。本研究的目的是优化以卤水为原料制备纳米氧化镁。还研究了添加表面活性剂防止颗粒间结块的方法。在第二次超声破坏过程中,分别加入浓度为1%、体积为0.125 ml的阴离子型(十二烷基硫酸钠)、阳离子型(十六烷基三甲基溴化铵)、两性型(脂肪酸氨基烷基甜菜碱)和非离子型(壬基酚10乙氧基化)表面活性剂。在超声波破坏过程中,所有类型的表面活性剂对防止团聚都有积极的作用,其中两性表面活性剂的性能最高
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引用次数: 1
Technology Assessment of Herbal Products Industry in Sri Lanka 斯里兰卡草药制品工业技术评价
Pub Date : 2021-06-16 DOI: 10.2139/ssrn.3868325
Niranga Silva, L. K. Perera, H. Perera
Production of herbal product is not only a local business but also has global market opportunities. Therefore manufacturing with proven quality and consistency is an important aspect. The manufacturers should gain technological competence to ensure authenticity and efficacy, complying the quality and safety regulations, enhanced productivity and efficiency.

In the competitive market environment technology assessment is a tool which can be used in projecting future trajectories of technology as well as current performance level of the organization.

Out of the available models and frameworks for technological assessments, this study has used inputs from two models namely, the Technology Audit Model by Garcea – Areola and Outline of Innovation Management Audit by Tidd et al. these inputs have been used to develop a single model that can be effectively adaptable to herbal products industry.

There are two main objectives of the study. Firstly, develop a model which includes guide lines for technology assessment of the herbal products industry in Sri Lanka. Secondly, assessment of the level of technology position of LNP Ltd using the model and presenting recommendations for future improvements.

To accomplish the objectives, the study has identified five broad areas of technology, namely Technological Environment, Technological Strategy, Innovations and Technology Development, Technology Component and Technology Transfer, against which the LNP Ltd has been analyzed.

A check sheet to cover these elements has been used to guide through the assessment process. The elements using a three of the point scale ranging from High to Low (High -3, Low-1). The score of 3 for each element will represent the industry standard practice against which the other practices are measured.
草药产品的生产不仅是本地业务,而且具有全球市场机会。因此,制造质量和一致性是一个重要方面。制造商应获得技术能力,以确保真实性和有效性,符合质量和安全法规,提高生产率和效率。在竞争激烈的市场环境中,技术评估是一种工具,可以用来预测未来的技术轨迹以及组织当前的绩效水平。在现有的技术评估模型和框架中,本研究使用了两个模型的输入,即Garcea - Areola的技术审计模型和Tidd等人的创新管理审计大纲。这些输入被用来开发一个可以有效适应草药产品行业的单一模型。这项研究有两个主要目的。首先,开发一个模型,其中包括斯里兰卡草药产品行业技术评估的指导方针。其次,运用模型对LNP有限公司的技术地位水平进行评估,并提出改进建议。为达致上述目标,研究确定了五个科技范畴,即科技环境、科技策略、创新及科技发展、科技成分及科技转移,并据此分析LNP有限公司。一份涵盖这些要素的检查表已被用来指导整个评估过程。使用从高到低(高-3,低-1)的3个点刻度的元素。每个元素的得分为3,将代表行业标准实践,与其他实践进行衡量。
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引用次数: 0
Identifying Changes in the Technical Parameters of Milking Rubber under Industrial Conditions to Elucidate Their Effect on the Milking Process 确定工业条件下橡胶挤奶工艺参数的变化,阐明其对挤奶过程的影响
Pub Date : 2021-06-10 DOI: 10.15587/1729-4061.2021.231917
A. Paliy, E. Aliiev, A. Nanka, O. Bogomolov, Vadim Bredixin, A. Paliy, O. Shkromada, Y. Musiienko, A. Stockiy, N. Grebenik
Many years of experience in the operation of milking machines show that milking rubber was and remains a short-lived and unreliable link in the technological process of machine milking. During operation, rubber quickly loses its strength and elastic properties, becomes stiff and less elastic, deforms, and changes its shape. The purpose of this study is to identify changes in the technical parameters of milking rubber under industrial conditions in order to establish their impact on the milking process. The obtained results could make it possible to rationally choose the milking rubber for teat cups, which would ensure an effective milking process. During this study’s initial stage, the physical and mechanical condition of milking rubber was experimentally established at steam disinfection and as a result of saturating the article with milk fats. The following stage implied detecting the effect of milking rubber tension in a teat cup on the speed of milking. It was established that milking rubber during operation is actively exposed to milk fat, which leads to the loss of its weight relative to its original value. On day 1,000 of work, the weight loss relative to the initial value (100 g), under the washing regime temperature of 85 °C, 50 °C, 35 °C, and 20 °C, was 1 g, 3.3 g, 5 g, and 4.2 g, respectively. The dependences have been derived for the swell mass of milking rubber M on the temperature of washing solutions T and the duration of operation t as a result of saturation with milk fats. The dependence of milk yield rate V on the tension force of milking rubber F in teat cups has been established. Thus, it was found that when the tension force of milking rubber changes from 25 to 60 N, the difference in the average intensity of milk yield is 0.13 kg/min (10.8 %). Regarding the amount of milk yield at the specified tension, the difference is 0.15 kg (2.5 %). At rubber tension from 60 to 25 N, the average milking time increases by 0.46 min (8.3 %). Thus, it was determined that a milking machine with milking rubber at different tension over a total milking time would unevenly milk different parts of the cow’s udder. The study reported here expands the idea about the technical and manufacturing characteristics of rubber articles, namely changes in them at steam disinfection and as a result of saturation with milk fats
多年的挤奶机操作经验表明,在机器挤奶的工艺过程中,挤胶一直是一个寿命短、不可靠的环节。在操作过程中,橡胶迅速失去其强度和弹性,变得僵硬和弹性不足,变形和改变其形状。本研究的目的是确定在工业条件下挤奶橡胶技术参数的变化,以确定它们对挤奶过程的影响。所得结果可为合理选择乳杯的挤奶胶提供依据,保证有效的挤奶过程。在本研究的初始阶段,通过蒸汽消毒和用乳脂使制品饱和的实验,建立了挤奶橡胶的物理力学条件。接下来的阶段意味着检测挤奶橡胶张力在一个奶杯对挤奶速度的影响。结果表明,挤奶橡胶在操作过程中主动暴露于乳脂中,导致其重量相对于其原始值有所损失。在工作的第1000天,在85°C、50°C、35°C和20°C的洗涤温度下,相对于初始值(100 g)的重量损失分别为1 g、3.3 g、5 g和4.2 g。已推导出挤奶橡胶膨胀质量M与洗涤液温度T和操作时间T的关系,这是乳脂肪饱和的结果。建立了产奶率V与乳杯内挤奶胶F张力的关系。由此可知,当挤奶胶的张力在25 ~ 60 N之间变化时,产奶量的平均强度差异为0.13 kg/min(10.8%)。关于在规定张力下的产奶量,差异为0.15 kg(2.5%)。在橡胶张力为60 ~ 25 N时,平均挤奶时间增加了0.46 min(8.3%)。因此,确定了在总挤奶时间内,在不同张力下挤奶橡胶的挤奶机将不均匀地挤奶奶牛乳房的不同部位。本文报告的研究扩展了关于橡胶制品的技术和制造特性的想法,即在蒸汽消毒和牛奶脂肪饱和的结果下橡胶制品的变化
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引用次数: 12
Devising Manufacturing Techniques To Control the Process of Zonal Segregation in Large Steel Ingots 设计制造工艺控制大钢锭的区向偏析过程
Pub Date : 2021-06-10 DOI: 10.15587/1729-4061.2021.232496
A. Narivskij, A. Nuradinov, I. Nuradinov
A method of physical modeling was applied to study the effect of external actions on the processes of crystallization and the formation of the structure of ingots. A brief review of existing hypotheses about the evolution of physical, structural, and chemical heterogeneities in large steel ingots is given. The parameters of the structure and the two-phase zone have been determined, as well as the nature of the distribution of segregated materials along the cross-section of ingots, depending on the conditions of their curing. The decisive importance of convective and capillary mass transfer in the interdendritic channels of hardening ingots on the formation of a zonal heterogeneity at their cross-section has been proven. Experimentally, when crystallizing a model environment (camphene), it has been visually confirmed that the flow of segregated materials in interdendritic channels occurs when a certain amount of impurities accumulates in them. A clear dependence of the speed of this flow on the rate of melt crystallization has been established. With an increase of the hardened part of the melt, the rate of segregated material movement (Vl) increases while the rate of crystallization (R) decreases due to worsening heat release conditions. At a certain distance from the ingot’s surface, these rates become equal, and impurities are carried to the curing border, which is the main cause of the formation of zonal segregation. The results reported here show that the evolution of zonal segregation in ingots can be controlled using various techniques involving external influence on the hardening melt. This study has demonstrated that the adjustable intensity of heat removal from an ingot, as well as the addition of external excess pressure on the hardening melt, could be used as such tools. In the study, to obtain ingots with a minimum level of chemical heterogeneity, it would suffice to provide the following conditions for the curing of the alloy: a value of the alloy crystallization speeds at the level of Rcr ≥ 9·10–2 mm/s, or external pressure on the free surface of ingots Рext. ≥ 135 kPa. The industrial implementation of the reported results could make it possible to improve the technology of obtaining large blacksmith ingots, provide savings in materials and energy resources, increase the yield of a suitable metal, and improve its quality.
采用物理建模的方法研究了外力作用对铸锭结晶过程和组织形成的影响。简要回顾了关于大型钢锭中物理、结构和化学非均质性演变的现有假设。确定了结构参数和两相区,以及沿铸锭截面偏析材料分布的性质,这取决于它们的固化条件。在硬化铸锭的枝晶间通道中,对流和毛细传质对其截面上带状非均质性的形成起着决定性的作用。在实验中,当模型环境(莰烯)结晶时,可以直观地证实,当一定数量的杂质积聚在枝晶间通道中时,会发生分离物质的流动。这种流动的速度明显依赖于熔体结晶的速度。随着熔体硬化部分的增加,分离物质运动速率(Vl)增加,而结晶速率(R)由于放热条件的恶化而降低。在离钢锭表面一定距离处,这些速率相等,杂质被带到固化边界,这是形成带状偏析的主要原因。本文报告的结果表明,可以通过对硬化熔体施加外部影响的各种技术来控制铸锭中带状偏析的演变。该研究表明,可调的钢锭热去除强度,以及在硬化熔体上添加外部超压,可以用作此类工具。在本研究中,为了获得具有最小化学非均质性的铸锭,只需为合金的固化提供以下条件即可:合金结晶速度在Rcr≥9·10-2 mm/s的水平上,或在铸锭自由表面施加外部压力Рext。≥135kpa。所报告的结果的工业实施可以改进获得大型锻铁锭的技术,节省材料和能源,增加合适金属的产量,并改善其质量。
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引用次数: 1
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Chemical Engineering (Engineering) eJournal
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