Pub Date : 2025-11-26DOI: 10.1016/j.cemconcomp.2025.106418
Jin Xu, Hongen Zhang, Qiang Ren, Wenting Li, Bei He, Zhengwu Jiang
Alkali-activated materials show promise for in-situ subzero preparation due to alkaline activators' lower freezing point. Nanomaterials offer potential to enhance mechanical performance, but their enhancement mechanisms under subzero require deeper systematic exploration. This study investigated the performance of alkali-activated slag paste (AASP) prepared in-situ over 20 °C to −20 °C and explored the modification mechanisms of nano-Al2O3 (NA) under subzero temperatures with MIP, TGA, SEM-EDS, and 29Si NMR technologies. The study showed that the compressive strength of AASP significantly weakened, closely associated with the reduction in C-A-S-H content and the decline in polycondensation degree as the reaction temperature decreased. Furthermore, the pore structure deteriorated and carbonation intensified. NA had high reactivity, could provide additional aluminum phase through pozzolanic reaction, and also had a nucleation effect. AASP improved the production of C-A-S-H through the coupling of the above effects at the early stage of product formation. Appropriate NA of 0.5 wt% facilitated the formation and polycondensation of C-A-S-H and optimized the pore distribution, but excessive addition led to an increased proportion of large and harmful pores, primarily due to agglomeration effects. This study clarified the deterioration mechanisms of subzero-prepared AASP and the multiscale enhancement strategies using nanomaterials, establishing reaction process models that offer critical insights for engineering applications in cold climates.
{"title":"Unraveling the multiscale enhancement mechanism of nano-Al2O3 on subzero-prepared alkali-activated slag paste","authors":"Jin Xu, Hongen Zhang, Qiang Ren, Wenting Li, Bei He, Zhengwu Jiang","doi":"10.1016/j.cemconcomp.2025.106418","DOIUrl":"10.1016/j.cemconcomp.2025.106418","url":null,"abstract":"<div><div>Alkali-activated materials show promise for in-situ subzero preparation due to alkaline activators' lower freezing point. Nanomaterials offer potential to enhance mechanical performance, but their enhancement mechanisms under subzero require deeper systematic exploration. This study investigated the performance of alkali-activated slag paste (AASP) prepared in-situ over 20 °C to −20 °C and explored the modification mechanisms of nano-Al<sub>2</sub>O<sub>3</sub> (NA) under subzero temperatures with MIP, TGA, SEM-EDS, and <sup>29</sup>Si NMR technologies. The study showed that the compressive strength of AASP significantly weakened, closely associated with the reduction in C-A-S-H content and the decline in polycondensation degree as the reaction temperature decreased. Furthermore, the pore structure deteriorated and carbonation intensified. NA had high reactivity, could provide additional aluminum phase through pozzolanic reaction, and also had a nucleation effect. AASP improved the production of C-A-S-H through the coupling of the above effects at the early stage of product formation. Appropriate NA of 0.5 wt% facilitated the formation and polycondensation of C-A-S-H and optimized the pore distribution, but excessive addition led to an increased proportion of large and harmful pores, primarily due to agglomeration effects. This study clarified the deterioration mechanisms of subzero-prepared AASP and the multiscale enhancement strategies using nanomaterials, establishing reaction process models that offer critical insights for engineering applications in cold climates.</div></div>","PeriodicalId":9865,"journal":{"name":"Cement & concrete composites","volume":"166 ","pages":"Article 106418"},"PeriodicalIF":13.1,"publicationDate":"2025-11-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145608871","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-11-26DOI: 10.1016/j.cemconcomp.2025.106413
Kai Ma , Wenhao Luo , Yali Li , Xingyu Gan , Lingchao Lu , Laibo Li
The inevitable volume shrinkage of concrete during the hardening process can lead to the formation of cracks. The existence of cracks can significantly reduce the mechanical properties and durability of concrete. A novel polycarboxylate superplasticizer (NPM) with crack resistance was designed to improve the crack resistance of cement-based materials by regulating the molecular structure of polycarboxylate superplasticizers. The structure, molecular weight and reaction degree of NPM were precisely determined. The effect of NPM on the mechanical performance of cement-based materials has been comprehensively analyzed. The results revealed that the NPM can reduce the peak heat release of cement hydration and increase the cumulative heat of cement hydration. The autogenous shrinkage, drying shrinkage, cracking index and harmful pores of the sample were decreased by 87.0 %, 48.83 %, 51.80 %, and 27.21 %, respectively. The improved crack resistance can be attributed to the introduction of amphiphilic groups, which effectively reduce surface tension and capillary stress within the pore solution, thereby mitigating the shrinkage and cracking behaviour of the cement-based materials.
{"title":"Insight into a novel polycarboxylate superplasticizer with crack resistance for cement-based materials: synthesis, performance and mechanisms","authors":"Kai Ma , Wenhao Luo , Yali Li , Xingyu Gan , Lingchao Lu , Laibo Li","doi":"10.1016/j.cemconcomp.2025.106413","DOIUrl":"10.1016/j.cemconcomp.2025.106413","url":null,"abstract":"<div><div>The inevitable volume shrinkage of concrete during the hardening process can lead to the formation of cracks. The existence of cracks can significantly reduce the mechanical properties and durability of concrete. A novel polycarboxylate superplasticizer (NPM) with crack resistance was designed to improve the crack resistance of cement-based materials by regulating the molecular structure of polycarboxylate superplasticizers. The structure, molecular weight and reaction degree of NPM were precisely determined. The effect of NPM on the mechanical performance of cement-based materials has been comprehensively analyzed. The results revealed that the NPM can reduce the peak heat release of cement hydration and increase the cumulative heat of cement hydration. The autogenous shrinkage, drying shrinkage, cracking index and harmful pores of the sample were decreased by 87.0 %, 48.83 %, 51.80 %, and 27.21 %, respectively. The improved crack resistance can be attributed to the introduction of amphiphilic groups, which effectively reduce surface tension and capillary stress within the pore solution, thereby mitigating the shrinkage and cracking behaviour of the cement-based materials.</div></div>","PeriodicalId":9865,"journal":{"name":"Cement & concrete composites","volume":"166 ","pages":"Article 106413"},"PeriodicalIF":13.1,"publicationDate":"2025-11-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145598622","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-11-26DOI: 10.1016/j.cemconcomp.2025.106407
Jiaxi Mao , Suxi Wang , Wentao Jia , Yi Liu , Shikun Chen , Yajun Zhang , Dongming Yan
The rapid growth of distributed and renewable energy systems has created an urgent demand for structural materials capable of simultaneously providing mechanical support and energy‐storage functionality. Conventional cementitious materials, however, exhibit low ionic conductivity and poor electrochemical activity, limiting their use in multifunctional energy‐storage structures. To address this challenge, this study explores the development of alkali‐activated metakaolin (MK) geopolymers modified with different sodium salts (Na2SO4, NaCl, and NaOH) as structural solid electrolytes. The incorporation of sodium salts enhanced the ionic conductivity and capacitive behavior of the MK‐based electrolytes. Results showed that the incorporation of sodium salts significantly enhanced the ionic conductivity and capacitive performance of the geopolymer electrolytes. The Na2SO4‐modified sample (MK‐S) exhibited the highest ionic conductivity of 33.22 mS cm−1 and an areal capacitance of 603.93 mF cm−2, corresponding to a 4.5‐fold increase over unmodified MK. This improvement is primarily associated with enhanced Na + availability and refined pore connectivity attributed to the presence of SO42− anions. These findings demonstrate a viable route toward structural electrolytes for next‐generation energy‐storage‐integrated building materials, although further investigation under application scenarios is still required.
在胶凝材料中集成机械稳健性和离子电导率代表了一种有前途的策略,即用于储能集成建筑系统的多功能结构电解质。在这项研究中,用不同的钠盐(Na2SO4, NaCl和NaOH)修饰碱活化的偏高岭土(MK)地聚合物,以阐明凝胶结构演变,离子传输行为和电化学性能之间的关系。结果表明,钠盐的掺入显著提高了地聚合物电解质的离子电导率和电容性能。Na2SO4修饰样品(MK‐S)的离子电导率最高,为33.22 mS cm-1,面电容为603.93 mF cm-2,比未修饰的MK增加了4.5倍。这种改善是由于SO42-配位诱导的移动Na+浓度增加和优化的孔连性的协同作用。这些发现为下一代储能集成建筑材料提供了一条通向耐用结构固体电解质的可行途径。
{"title":"Alkali-activated metakaolin geopolymers as structural electrolytes: Insights into structure–function relationships and energy storage potential","authors":"Jiaxi Mao , Suxi Wang , Wentao Jia , Yi Liu , Shikun Chen , Yajun Zhang , Dongming Yan","doi":"10.1016/j.cemconcomp.2025.106407","DOIUrl":"10.1016/j.cemconcomp.2025.106407","url":null,"abstract":"<div><div>The rapid growth of distributed and renewable energy systems has created an urgent demand for structural materials capable of simultaneously providing mechanical support and energy‐storage functionality. Conventional cementitious materials, however, exhibit low ionic conductivity and poor electrochemical activity, limiting their use in multifunctional energy‐storage structures. To address this challenge, this study explores the development of alkali‐activated metakaolin (MK) geopolymers modified with different sodium salts (Na<sub>2</sub>SO<sub>4</sub>, NaCl, and NaOH) as structural solid electrolytes. The incorporation of sodium salts enhanced the ionic conductivity and capacitive behavior of the MK‐based electrolytes. Results showed that the incorporation of sodium salts significantly enhanced the ionic conductivity and capacitive performance of the geopolymer electrolytes. The Na<sub>2</sub>SO<sub>4</sub>‐modified sample (MK‐S) exhibited the highest ionic conductivity of 33.22 mS cm<sup>−1</sup> and an areal capacitance of 603.93 mF cm<sup>−2</sup>, corresponding to a 4.5‐fold increase over unmodified MK. This improvement is primarily associated with enhanced Na <sup>+</sup> availability and refined pore connectivity attributed to the presence of SO<sub>4</sub><sup>2−</sup> anions. These findings demonstrate a viable route toward structural electrolytes for next‐generation energy‐storage‐integrated building materials, although further investigation under application scenarios is still required.</div></div>","PeriodicalId":9865,"journal":{"name":"Cement & concrete composites","volume":"167 ","pages":"Article 106407"},"PeriodicalIF":13.1,"publicationDate":"2025-11-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145609039","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-11-25DOI: 10.1016/j.cemconcomp.2025.106416
Lu Yang , Yifan Hou , Hanqi Ji , Kuo Li , Qiuying Zhao , Chen Wang , Haiyan He , Huajie Huang , Hongqiang Chu , Feifei Zhao
Biomass-based conductive cements with high mechanical strength and piezo-resistivity are emerging as promising candidates for constructing compatible and embedded pressure sensors in smart infrastructure systems. However, the inherently rigid nature of cement poses a significant challenge in achieving both high sensitivity and low detection limits, limiting their widespread application. Herein, we develop a novel luffa sponge/cement composite with ultra-high sensitivity and low detection limit by employing a “hard–soft” integration strategy. Specifically, luffa sponge (LS) is firstly attached with multi-walled carbon nanotubes (MWCNTs) through in-situ polymerization of dopamine, forming a conductive yet flexible three-dimensional network (LS-M). The subsequent incorporation of soft LS-M framework into rigid cement matrix can facilitate efficient stress transfer and continuous electron pathways upon small pressure, leading to boosted piezoresistive performance. The proposed sensor demonstrates a giant sensitivity up to 12.3 MPa−1, ultra-low detection limit of 188 Pa, exceptional linearity (R2 > 0.98) and remarkable stability over 160 loading/unloading cycles (6.0 MPa). Additionally, a further hydrophobic surface coating extends its applicability to humid and underwater environments, validating its capability in complex scenarios. This work presents a promising approach for the development of biomass-based conductive cements for high-performance pressure sensor in smart infrastructure.
{"title":"Ultra-high sensitivity biomass-based cement sensor utilizing three-dimensional conductive luffa sponge","authors":"Lu Yang , Yifan Hou , Hanqi Ji , Kuo Li , Qiuying Zhao , Chen Wang , Haiyan He , Huajie Huang , Hongqiang Chu , Feifei Zhao","doi":"10.1016/j.cemconcomp.2025.106416","DOIUrl":"10.1016/j.cemconcomp.2025.106416","url":null,"abstract":"<div><div>Biomass-based conductive cements with high mechanical strength and piezo-resistivity are emerging as promising candidates for constructing compatible and embedded pressure sensors in smart infrastructure systems. However, the inherently rigid nature of cement poses a significant challenge in achieving both high sensitivity and low detection limits, limiting their widespread application. Herein, we develop a novel luffa sponge/cement composite with ultra-high sensitivity and low detection limit by employing a “hard–soft” integration strategy. Specifically, luffa sponge (LS) is firstly attached with multi-walled carbon nanotubes (MWCNTs) through in-situ polymerization of dopamine, forming a conductive yet flexible three-dimensional network (LS-M). The subsequent incorporation of soft LS-M framework into rigid cement matrix can facilitate efficient stress transfer and continuous electron pathways upon small pressure, leading to boosted piezoresistive performance. The proposed sensor demonstrates a giant sensitivity up to 12.3 MPa<sup>−1</sup>, ultra-low detection limit of 188 Pa, exceptional linearity (R<sup>2</sup> > 0.98) and remarkable stability over 160 loading/unloading cycles (6.0 MPa). Additionally, a further hydrophobic surface coating extends its applicability to humid and underwater environments, validating its capability in complex scenarios. This work presents a promising approach for the development of biomass-based conductive cements for high-performance pressure sensor in smart infrastructure.</div></div>","PeriodicalId":9865,"journal":{"name":"Cement & concrete composites","volume":"166 ","pages":"Article 106416"},"PeriodicalIF":13.1,"publicationDate":"2025-11-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145598630","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Superhydrophobic silica fume (SSF) holds significant potential for enhancing the durability of cement-based materials in corrosive environments. Nevertheless, the trade-off between hydrophobicity and mechanical performance remains a critical challenge. SSF enhances the anti-corrosion performance of cement-based materials but reduces their early strength. This study reveals SSF's unique strength recovery mechanism: The alkaline environment progressively hydrolyzes the grafted silane layers, as directly evidenced by XPS, which shows a 13.06 % decrease in C-C/C-H bonds and a concurrent 10.81 % increase in Si—O—Si networks over 7 d. This alkaline hydrolyzes enables a delayed pozzolanic reaction, narrowing the gap in Ca(OH)2 consumption from 1.8 % (3 d) to 1.0 % (56 d) in a simulated system and driving a more than twofold increase in Q3 content in cement paste. Consequently, this delayed pozzolanic reaction underlies the observed strength recovery, effectively narrowing the compressive strength gap to 7.5 % at 56 d. This study confirms that the hydrophobic modification only temporarily suppresses reactivity, enabling a unique self-recovery mechanism that reconciles early-stage durability with long-term strength.
{"title":"Strength recovery mechanism in cement pastes modified with superhydrophobic silica fume: delayed pozzolanic activation and microstructural densification","authors":"Linjing Cui , Tengfei Xiang , Shuoshuo Chen , Shunquan Zhang , Minglei Guo , Zhong Lv , Hui Rong , Depeng Chen","doi":"10.1016/j.cemconcomp.2025.106409","DOIUrl":"10.1016/j.cemconcomp.2025.106409","url":null,"abstract":"<div><div>Superhydrophobic silica fume (SSF) holds significant potential for enhancing the durability of cement-based materials in corrosive environments. Nevertheless, the trade-off between hydrophobicity and mechanical performance remains a critical challenge. SSF enhances the anti-corrosion performance of cement-based materials but reduces their early strength. This study reveals SSF's unique strength recovery mechanism: The alkaline environment progressively hydrolyzes the grafted silane layers, as directly evidenced by XPS, which shows a 13.06 % decrease in C-C/C-H bonds and a concurrent 10.81 % increase in Si—O—Si networks over 7 d. This alkaline hydrolyzes enables a delayed pozzolanic reaction, narrowing the gap in Ca(OH)<sub>2</sub> consumption from 1.8 % (3 d) to 1.0 % (56 d) in a simulated system and driving a more than twofold increase in Q<sub>3</sub> content in cement paste. Consequently, this delayed pozzolanic reaction underlies the observed strength recovery, effectively narrowing the compressive strength gap to 7.5 % at 56 d. This study confirms that the hydrophobic modification only temporarily suppresses reactivity, enabling a unique self-recovery mechanism that reconciles early-stage durability with long-term strength.</div></div>","PeriodicalId":9865,"journal":{"name":"Cement & concrete composites","volume":"166 ","pages":"Article 106409"},"PeriodicalIF":13.1,"publicationDate":"2025-11-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145583723","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-11-24DOI: 10.1016/j.cemconcomp.2025.106412
Ali Fasihi, Nicolas A. Libre
The static yield stress of printable cementitious materials is a critical parameter governing the shape stability and buildability of 3D printed concrete structures. Among various testing techniques, the penetration test has emerged as a promising method for in-situ measurement of static yield stress during printing process. However, the applicability of the penetration test for in-line monitoring of static yield stress remains limited due to the necessity for substantial material thickness. To address this challenge, this study proposes a novel tip penetration test, which enables static yield stress determination without the requirement for full cone submergence, thereby facilitating assessment of thin printed filaments while reducing the testing time.
The effects of key process parameters such as penetration speed (0.25 mm/s, 0.5 mm/s and 1 mm/s), cone surface condition (rough and smooth), and cone semi-angle (30°, 45° and 60°) on the accuracy of the tip penetration test results were systematically investigated by comparing the results with the standard vane rheometer test. Furthermore, a theoretical framework based on solid plasticity theory was proposed to convert the tip penetration test results to static yield stress. The optimum penetration speed was identified as 0.5 mm/s and smooth cones with semi-angles of 45° and 60° provided the best correlation with vane test results. The proposed theoretical model effectively estimated the static yield stress from tip penetration test results. The accuracy of the predictions was found to be highly sensitive to the selected failure criterion.
{"title":"Tip penetration test for rapid in-line assessment of static yield stress during 3D concrete printing process","authors":"Ali Fasihi, Nicolas A. Libre","doi":"10.1016/j.cemconcomp.2025.106412","DOIUrl":"10.1016/j.cemconcomp.2025.106412","url":null,"abstract":"<div><div>The static yield stress of printable cementitious materials is a critical parameter governing the shape stability and buildability of 3D printed concrete structures. Among various testing techniques, the penetration test has emerged as a promising method for in-situ measurement of static yield stress during printing process. However, the applicability of the penetration test for in-line monitoring of static yield stress remains limited due to the necessity for substantial material thickness. To address this challenge, this study proposes a novel tip penetration test, which enables static yield stress determination without the requirement for full cone submergence, thereby facilitating assessment of thin printed filaments while reducing the testing time.</div><div>The effects of key process parameters such as penetration speed (0.25 mm/s, 0.5 mm/s and 1 mm/s), cone surface condition (rough and smooth), and cone semi-angle (30°, 45° and 60°) on the accuracy of the tip penetration test results were systematically investigated by comparing the results with the standard vane rheometer test. Furthermore, a theoretical framework based on solid plasticity theory was proposed to convert the tip penetration test results to static yield stress. The optimum penetration speed was identified as 0.5 mm/s and smooth cones with semi-angles of 45° and 60° provided the best correlation with vane test results. The proposed theoretical model effectively estimated the static yield stress from tip penetration test results. The accuracy of the predictions was found to be highly sensitive to the selected failure criterion.</div></div>","PeriodicalId":9865,"journal":{"name":"Cement & concrete composites","volume":"166 ","pages":"Article 106412"},"PeriodicalIF":13.1,"publicationDate":"2025-11-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145593114","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-11-22DOI: 10.1016/j.cemconcomp.2025.106404
Muhammed Bayram , Ercan Aydogmuş , Osman Gencel , Abid Ustaoğlu , Ahmet Sarı , Gökhan Hekimoğlu , Selçuk Memiş , Hasbi Yaprak , Togay Ozbakkaloglu
Improving the energy efficiency of building materials is critical for reducing environmental impacts. This study develops and evaluates bio-based polyurethane composites (BPUCs) incorporating lauryl alcohol (LA) as a phase change material (PCM) for lightweight cementitious systems. The composites were synthesized from modified castor oil (MCO), commercial polyether polyol (CPP), and methylene diphenyl diisocyanate (MDI), and systematically characterized to assess their thermal, mechanical, microstructural, and environmental performance. Differential scanning calorimetry, thermogravimetric analysis, hardness, tensile, and thermal conductivity tests were performed, followed by outdoor thermal regulation testing using a full-scale cabin setup. Results show that increasing LA content improves bulk density (38.9–67.6 kg/m3), hardness (7.1–15.2), and thermal conductivity (0.026–0.038 W/m·K), while moderately reducing tensile strength (243–138 kPa) and strain (89–43 %). The optimized composite, BPUC-LA-6, achieved a latent heat storage of 127.8 J/g and enhanced thermal stability, with activation energy increasing from 108.47 to 164.13 kJ/mol. When incorporated into lightweight cementitious composites (BLWC3), the system reduced peak surface temperatures by up to 6.5 °C and maintained nighttime warmth by approximately 2 °C, confirming its effective thermal energy storage behavior. Energy simulations across different Turkish climate zones indicated heating energy reductions up to 60 % in severe climates, accompanied by proportional decreases in CO2 emissions. The economic analysis showed annual savings between $0.65 and $4.39 per square meter depending on the heating source, with a payback period of 2–15 years. This work presents a scalable bio-based polyurethane–PCM system that integrates renewable materials with high PCM loading, offering a practical route to energy-efficient and low-carbon building materials.
{"title":"Advancing energy savings and CO2 emission reductions in lightweight concrete with bio-based polyurethane phase change material for sustainable building applications","authors":"Muhammed Bayram , Ercan Aydogmuş , Osman Gencel , Abid Ustaoğlu , Ahmet Sarı , Gökhan Hekimoğlu , Selçuk Memiş , Hasbi Yaprak , Togay Ozbakkaloglu","doi":"10.1016/j.cemconcomp.2025.106404","DOIUrl":"10.1016/j.cemconcomp.2025.106404","url":null,"abstract":"<div><div>Improving the energy efficiency of building materials is critical for reducing environmental impacts. This study develops and evaluates bio-based polyurethane composites (BPUCs) incorporating lauryl alcohol (LA) as a phase change material (PCM) for lightweight cementitious systems. The composites were synthesized from modified castor oil (MCO), commercial polyether polyol (CPP), and methylene diphenyl diisocyanate (MDI), and systematically characterized to assess their thermal, mechanical, microstructural, and environmental performance. Differential scanning calorimetry, thermogravimetric analysis, hardness, tensile, and thermal conductivity tests were performed, followed by outdoor thermal regulation testing using a full-scale cabin setup. Results show that increasing LA content improves bulk density (38.9–67.6 kg/m<sup>3</sup>), hardness (7.1–15.2), and thermal conductivity (0.026–0.038 W/m·K), while moderately reducing tensile strength (243–138 kPa) and strain (89–43 %). The optimized composite, BPUC-LA-6, achieved a latent heat storage of 127.8 J/g and enhanced thermal stability, with activation energy increasing from 108.47 to 164.13 kJ/mol. When incorporated into lightweight cementitious composites (BLWC3), the system reduced peak surface temperatures by up to 6.5 °C and maintained nighttime warmth by approximately 2 °C, confirming its effective thermal energy storage behavior. Energy simulations across different Turkish climate zones indicated heating energy reductions up to 60 % in severe climates, accompanied by proportional decreases in CO<sub>2</sub> emissions. The economic analysis showed annual savings between $0.65 and $4.39 per square meter depending on the heating source, with a payback period of 2–15 years. This work presents a scalable bio-based polyurethane–PCM system that integrates renewable materials with high PCM loading, offering a practical route to energy-efficient and low-carbon building materials.</div></div>","PeriodicalId":9865,"journal":{"name":"Cement & concrete composites","volume":"166 ","pages":"Article 106404"},"PeriodicalIF":13.1,"publicationDate":"2025-11-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145567511","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-11-22DOI: 10.1016/j.cemconcomp.2025.106408
Dominika Konarska , Olga Długosz , Izabela Klapiszewska , Adam Kubiak , Anna Parus , Agnieszka Ślosarczyk , Jan Fořt , Teofil Jesionowski , Robert Černý , Marcin Banach , Łukasz Klapiszewski
Developing multifunctional cementitious composites that can address both structural and environmental challenges is essential for sustainable construction. In this study, Zn–Al layered double hydroxides (LDHs) modified with Zr4+, Ni2+, Ti4+, and Cu2+ were synthesized and incorporated as admixtures (0.25–1.0 wt%) into CEM I 42.5R and CEM II B-V 42.5R systems. XRD and morphological analyses confirmed the presence of well-defined LDH phases. The diffraction peaks, indexed to the R-3m space group, corresponded closely to the hydrotalcite reference pattern (JCPDS No. 89–0460) at the following angles: 11.71° (003), 23.52° (006), 34.47° (102), 39.29° (105), and 46.87° (108).
Zn–Al–Ti (ZAT) LDH demonstrated outstanding dual functionality, enabling the rapid photocatalytic degradation of metronidazole under UV-LED irradiation, with >95 % removal efficiency sustained over five reuse cycles. Additionally, ZAT exhibited complete antimicrobial activity at ≥0.75 wt%, preventing microbial colonization and enhancing long-term durability in humid or high-risk environments. Mechanical testing revealed that the Zn–Al–Zr (ZAZ) admixture significantly enhances compressive strength. In Series I, 0.25 wt% ZAZ achieved 34.6 MPa after 3 days and 56.8 MPa after 28 days, while 1.0 wt% ZAZ reached 32.1 and 64.5 MPa, respectively. In Series II, 0.75 wt% ZAZ reached 27.8 MPa at 3 days and 57.6 MPa at 28 days. Incorporating fly ash further improved performance by increasing porosity and internal light scattering.
These results demonstrate that LDH-modified cementitious composites are ideal for sewage pipelines, hospital wastewater channels, and other infrastructure that requires structural integrity and resistance to chemical and biological degradation.
开发能够解决结构和环境挑战的多功能胶凝复合材料对于可持续建筑至关重要。本研究合成了Zr4+、Ni2+、Ti4+和Cu2+改性的Zn-Al层状双氢氧化物(LDHs),并将其作为外加剂(0.25-1.0 wt%)掺入CEM I 42.5R和CEM II B-V 42.5R体系中。XRD和形态分析证实了LDH相的存在。衍射峰指向R-3m空间群,在11.71°(003)、23.52°(006)、34.47°(102)、39.29°(105)和46.87°(108)角度与水滑石参考模式(JCPDS 89-0460)密切对应。Zn-Al-Ti (ZAT) LDH表现出出色的双重功能,能够在UV-LED照射下快速光催化降解甲硝唑,并且在5个重复使用循环中具有95%的去除率。此外,ZAT表现出≥0.75 wt%的完全抗菌活性,防止微生物定植,提高在潮湿或高风险环境中的长期耐久性。力学试验表明,ZAZ - al - zr (ZAZ)掺合料显著提高了抗压强度。在系列1中,0.25 wt% ZAZ 3天后达到34.6 MPa, 28天后达到56.8 MPa,而1.0 wt% ZAZ分别达到32.1 MPa和64.5 MPa。在系列II中,0.75 wt%的ZAZ在3天达到27.8 MPa,在28天达到57.6 MPa。加入粉煤灰进一步提高了孔隙率和内部光散射性能。这些结果表明,ldh改性胶凝复合材料是污水管道、医院废水通道和其他要求结构完整性和耐化学和生物降解的基础设施的理想选择。
{"title":"Design of sustainable cementitious systems incorporating layered double hydroxides with antimicrobial and photocatalytic properties","authors":"Dominika Konarska , Olga Długosz , Izabela Klapiszewska , Adam Kubiak , Anna Parus , Agnieszka Ślosarczyk , Jan Fořt , Teofil Jesionowski , Robert Černý , Marcin Banach , Łukasz Klapiszewski","doi":"10.1016/j.cemconcomp.2025.106408","DOIUrl":"10.1016/j.cemconcomp.2025.106408","url":null,"abstract":"<div><div>Developing multifunctional cementitious composites that can address both structural and environmental challenges is essential for sustainable construction. In this study, Zn–Al layered double hydroxides (LDHs) modified with Zr<sup>4+</sup>, Ni<sup>2+</sup>, Ti<sup>4+</sup>, and Cu<sup>2+</sup> were synthesized and incorporated as admixtures (0.25–1.0 wt%) into CEM I 42.5R and CEM II B-V 42.5R systems. XRD and morphological analyses confirmed the presence of well-defined LDH phases. The diffraction peaks, indexed to the R-3m space group, corresponded closely to the hydrotalcite reference pattern (JCPDS No. 89–0460) at the following angles: 11.71° (003), 23.52° (006), 34.47° (102), 39.29° (105), and 46.87° (108).</div><div>Zn–Al–Ti (ZAT) LDH demonstrated outstanding dual functionality, enabling the rapid photocatalytic degradation of metronidazole under UV-LED irradiation, with >95 % removal efficiency sustained over five reuse cycles. Additionally, ZAT exhibited complete antimicrobial activity at ≥0.75 wt%, preventing microbial colonization and enhancing long-term durability in humid or high-risk environments. Mechanical testing revealed that the Zn–Al–Zr (ZAZ) admixture significantly enhances compressive strength. In Series I, 0.25 wt% ZAZ achieved 34.6 MPa after 3 days and 56.8 MPa after 28 days, while 1.0 wt% ZAZ reached 32.1 and 64.5 MPa, respectively. In Series II, 0.75 wt% ZAZ reached 27.8 MPa at 3 days and 57.6 MPa at 28 days. Incorporating fly ash further improved performance by increasing porosity and internal light scattering.</div><div>These results demonstrate that LDH-modified cementitious composites are ideal for sewage pipelines, hospital wastewater channels, and other infrastructure that requires structural integrity and resistance to chemical and biological degradation.</div></div>","PeriodicalId":9865,"journal":{"name":"Cement & concrete composites","volume":"166 ","pages":"Article 106408"},"PeriodicalIF":13.1,"publicationDate":"2025-11-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145567513","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-11-21DOI: 10.1016/j.cemconcomp.2025.106406
Ugochukwu Ewuzie , Rupack R. Halder , Abdulkareem O. Yusuf , Abiodun A. Saka , Godwin I. Ogbuehi , Titus C. Egbosiuba , Damilola A. Daramola , Monday U. Okoronkwo
Struvite, the stable hydration product and primary strength phase in magnesium ammonium phosphate cement (MAPC), derived from wastewater treatment, has recently been utilized as a sustainable additive to Portland cement (PC). However, its impacts on cement hydration kinetics, pore refinement, rheology, and the mechanisms underlying these processes have not been comprehensively studied. This study developed Portland cement-struvite (PCS) systems by replacing PC with 3–20 % struvite (ST wt%: PCS3–PCS20) and evaluated these processes using isothermal calorimetry, 3D micro-computed tomography (μXCT), time-dependent rheometry, X-ray diffraction (XRD), and Fourier-transform infrared spectroscopy (FTIR), and the Krstulović-Dabić (K-D) model. The FTIR/XRD confirmed the coexistence of typical PC hydrates and struvite, while μXCT showed a 41.7 % porosity reduction for PCS10 after 28 days. Static yield stress (SYS) increased significantly with ST; PCS10 and PCS15 exhibited 200 % and 351 % higher SYS than the control after 30 min. Plastic viscosity decreased with increasing ST, extending placement windows and improving workability. At the optimal 10–15 % substitution rate, PCS10 (and PCS15) achieved a 5.6 % (6.7 %) and 72.1 % (86.8 %) increase in compressive and flexural strengths, respectively, after 28 days. The K–D modeling showed that all systems followed the NG–I–D mechanisms, with slightly declining rate constants and crystal growth index (n) as ST increased, indicating retardation and a shift in hydrate morphology. The PCS systems rely on filler effects and ST-mediated Ca2+ surface adsorption, promoting early flocculation and reducing porosity. The PCS systems require less water to maintain workability and mechanical strength, without needing flow-modifying additives.
{"title":"Performance and mechanistic insights into cement systems modified with wastewater-recovered struvite","authors":"Ugochukwu Ewuzie , Rupack R. Halder , Abdulkareem O. Yusuf , Abiodun A. Saka , Godwin I. Ogbuehi , Titus C. Egbosiuba , Damilola A. Daramola , Monday U. Okoronkwo","doi":"10.1016/j.cemconcomp.2025.106406","DOIUrl":"10.1016/j.cemconcomp.2025.106406","url":null,"abstract":"<div><div>Struvite, the stable hydration product and primary strength phase in magnesium ammonium phosphate cement (MAPC), derived from wastewater treatment, has recently been utilized as a sustainable additive to Portland cement (PC). However, its impacts on cement hydration kinetics, pore refinement, rheology, and the mechanisms underlying these processes have not been comprehensively studied. This study developed Portland cement-struvite (PCS) systems by replacing PC with 3–20 % struvite (ST wt%: PCS3–PCS20) and evaluated these processes using isothermal calorimetry, 3D micro-computed tomography (μXCT), time-dependent rheometry, X-ray diffraction (XRD), and Fourier-transform infrared spectroscopy (FTIR), and the Krstulović-Dabić (K-D) model. The FTIR/XRD confirmed the coexistence of typical PC hydrates and struvite, while μXCT showed a 41.7 % porosity reduction for PCS10 after 28 days. Static yield stress (SYS) increased significantly with ST; PCS10 and PCS15 exhibited 200 % and 351 % higher SYS than the control after 30 min. Plastic viscosity decreased with increasing ST, extending placement windows and improving workability. At the optimal 10–15 % substitution rate, PCS10 (and PCS15) achieved a 5.6 % (6.7 %) and 72.1 % (86.8 %) increase in compressive and flexural strengths, respectively, after 28 days. The K–D modeling showed that all systems followed the NG–I–D mechanisms, with slightly declining rate constants and crystal growth index (n) as ST increased, indicating retardation and a shift in hydrate morphology. The PCS systems rely on filler effects and ST-mediated Ca<sup>2+</sup> surface adsorption, promoting early flocculation and reducing porosity. The PCS systems require less water to maintain workability and mechanical strength, without needing flow-modifying additives.</div></div>","PeriodicalId":9865,"journal":{"name":"Cement & concrete composites","volume":"166 ","pages":"Article 106406"},"PeriodicalIF":13.1,"publicationDate":"2025-11-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145560562","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-11-21DOI: 10.1016/j.cemconcomp.2025.106402
Xi Ji , Hyo Eun Joo , Zhaojing Li , Yuya Takahashi , Misato Fujishima , Taito Miura
Although crack anisotropy has been shown to significantly influence the compressive behavior of alkali–silica reaction (ASR)-deteriorated concrete, an insufficient understanding of the underlying mechanism hinders the accurate modeling of ASR-affected concrete under restrained conditions. This study investigates the relationship between compressive fracture process and pre-existing ASR-induced cracks in different orientations to address the critical gap regarding the influence of crack orientation. The specimens subjected to ASR under varying restraint conditions were tested under compression in different directions at comparable volumetric expansion levels. A digital image correlation analysis was employed to characterize the fracture behavior during loading. The loading-induced crack was observed to propagate along the pre-existing crack in parallel-crack-dominant specimens whereas they additionally formed perpendicular to the pre-existing cracks in orthogonal-crack dominant specimens. Furthermore, both qualitative and quantitative analyses illustrated a causal chain in which stress concentrations around the orthogonal cracks initiated minor perpendicular cracks under loading, which in turn facilitated crack bridging and induced an additional strength reduction in the orthogonal-crack-dominated specimens. Based on the analysis, the model for compressive strength reduction was improved with integrating the negative influence of orthogonal cracks. These findings can enhance the reliability of performance prediction for ASR-affected structures under complex restraint and loading conditions.
{"title":"Mechanism exploration of crack orientation influence on compression fracture behavior of ASR-affected concrete under multiaxial restraint using DIC analysis","authors":"Xi Ji , Hyo Eun Joo , Zhaojing Li , Yuya Takahashi , Misato Fujishima , Taito Miura","doi":"10.1016/j.cemconcomp.2025.106402","DOIUrl":"10.1016/j.cemconcomp.2025.106402","url":null,"abstract":"<div><div>Although crack anisotropy has been shown to significantly influence the compressive behavior of alkali–silica reaction (ASR)-deteriorated concrete, an insufficient understanding of the underlying mechanism hinders the accurate modeling of ASR-affected concrete under restrained conditions. This study investigates the relationship between compressive fracture process and pre-existing ASR-induced cracks in different orientations to address the critical gap regarding the influence of crack orientation. The specimens subjected to ASR under varying restraint conditions were tested under compression in different directions at comparable volumetric expansion levels. A digital image correlation analysis was employed to characterize the fracture behavior during loading. The loading-induced crack was observed to propagate along the pre-existing crack in parallel-crack-dominant specimens whereas they additionally formed perpendicular to the pre-existing cracks in orthogonal-crack dominant specimens. Furthermore, both qualitative and quantitative analyses illustrated a causal chain in which stress concentrations around the orthogonal cracks initiated minor perpendicular cracks under loading, which in turn facilitated crack bridging and induced an additional strength reduction in the orthogonal-crack-dominated specimens. Based on the analysis, the model for compressive strength reduction was improved with integrating the negative influence of orthogonal cracks. These findings can enhance the reliability of performance prediction for ASR-affected structures under complex restraint and loading conditions.</div></div>","PeriodicalId":9865,"journal":{"name":"Cement & concrete composites","volume":"166 ","pages":"Article 106402"},"PeriodicalIF":13.1,"publicationDate":"2025-11-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145567520","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}