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Experimental and Computational Fluid Dynamics Analysis of Industrial Water Desalination with High Salinity by Adsorption Chlorine on Resin in a Packed Column 利用填料柱中树脂吸附氯对高盐度工业用水进行脱盐的实验和计算流体动力学分析
IF 1.8 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2024-06-07 DOI: 10.1002/ceat.202300342
Hamideh Mahmoodabadi, Ataallah Soltani Goharrizi

To investigate chlorine adsorption from water onto resins, some batch adsorption tests were considered. The mechanisms and characteristic parameters of the adsorption process were analyzed using isotherm models which revealed the following order (based on the coefficient of determination): Flory–Huggins (0.99) > Fowler-Guggenheim (0.98) >, and Langmuir (0.38).The experimental data were examined using two kinetic models, including first- and second-order ones with R2 value of 0.88, 0.1 respectively. According to the adsorption isotherm study, the Flory–Huggins isotherm model better fit adsorption on the surface of resin, as compared to other models. Assessing the thermodynamic parameters found out that the adsorption of Cl onto resins became an exothermic and spontaneous process. The results were then obtained. Similarly, the results of the experiment were provided via the computational fluid dynamics evaluation. Moreover, the results obtained by computational fluid dynamics were compared with the experimental data, and their accuracy was proved. Subsequently, the effects of changing the design and operating parameters, including flow rate (3, 6, 10 L min−1) and bed height (10, 20, 40 cm) on the performance of this tower were studied. The results showed that by reducing the adsorbent, the adsorbed Cl increased and a longer bed was required for adsorption, which was not cost-effective. The amount of adsorption decreased as the flow rate increased, indicating that there was little contact between the Cl and the adsorbent.

为了研究氯从水中吸附到树脂上的情况,考虑了一些批量吸附试验。利用等温线模型分析了吸附过程的机理和特征参数,结果显示吸附过程的顺序如下(以决定系数为基础):Flory-Huggins(0.99)> Fowler-Guggenheim(0.98)>Flory-Huggins(0.99)> Fowler-Guggenheim(0.98)>Flory-Huggins(0.99使用两个动力学模型(包括一阶和二阶模型)对实验数据进行了检验,其 R2 值分别为 0.88 和 0.1。根据吸附等温线研究,与其他模型相比,Flory-Huggins 等温线模型更适合树脂表面的吸附。对热力学参数的评估发现,树脂对 Cl 的吸附是一个放热和自发的过程。随后得出了结果。同样,计算流体动力学评估也提供了实验结果。此外,还将计算流体动力学得出的结果与实验数据进行了比较,并证明了其准确性。随后,研究了改变设计和运行参数(包括流速(3、6、10 L min-1)和床层高度(10、20、40 cm))对该塔性能的影响。结果表明,通过减少吸附剂,被吸附的 Cl 增加了,而且需要更长的吸附床,这不符合成本效益。吸附量随着流速的增加而减少,这表明 Cl 与吸附剂之间的接触很少。
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引用次数: 0
Non-isothermal Thermogravimetric Analysis of Peltophorum pterocarpum and Evaluation of Kinetic Triplet 紫檀的非等温热重分析和动力学三重门评估
IF 1.8 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2024-05-29 DOI: 10.1002/ceat.202300487
Narra Thejaswini, P. K. R. Annapureddy, Nanda Kishore

The primary focus of the twenty-first century has been on developing new and cleaner fuels from renewable sources. The increasing availability of renewable energy sources in environment, such as lignocellulosic biomass derived from agricultural and forest residues, has created a plethora of opportunities for biofuel production. For this purpose, the search for appropriate waste biomass source and the design of suitable reactors are very essential, where the latter requires the knowledge of kinetic triplets. These requirements paved the way to the novelty of the present work as a selection of a rarely used biomass source, that is, Peltophorum pterocarpum, and its non-isothermal thermogravimetric analysis for the evaluation of kinetic triplet of the process. The range of temperature is 298–1173 K attained at heating rates of 10–55 K min−1. Kinetics were estimated using differential Friedman method (DFM), distributed activation energy method (DAEM), Ozawa–Flynn–Wall (OFW), Kissinger–Akahira–Sunose (KAS), and Starink (STK) models. Mean activation energy (kJ mol−1) and pre-exponential factor (min−1) of pyrolysis process by five models were 183.68 and 1.24 × 1017 for DAEM, 194.28 and 3.08 × 1021 for DFM, 183.68 and 4.40 × 1016 for KAS, 184.12 and 2.12 × 1014 for OFW, and 183.93 and 3.56 × 1016 for STK. Average values of changes in Gibbs free energy, enthalpy, and entropy by five models are 174 kJ mol−1, 178 kJ mol−1, and 0.007 kJ mol−1 K−1, respectively. Criado's master plots revealed distinct reaction pathways during the process for different conversion levels.

二十一世纪的主要重点是利用可再生能源开发新的清洁燃料。环境中可再生能源的日益增多,如从农业和森林残留物中提取的木质纤维素生物质,为生物燃料的生产创造了大量机会。为此,寻找合适的废弃生物质来源和设计合适的反应器是非常重要的,而后者需要了解动力学三要素。这些要求为本研究的新颖性铺平了道路,即选择一种很少使用的生物质源,即紫檀,并对其进行非等温热重分析,以评估该过程的动力学三重。温度范围为 298-1173 K,加热速率为 10-55 K min-1。动力学估算采用了弗里德曼微分法(DFM)、分布活化能法(DAEM)、小泽-弗林-沃尔(OFW)、基辛格-冈平-苏诺塞(KAS)和斯塔林克(STK)模型。五种模型热解过程的平均活化能(kJ mol-1)和预指数(min-1)分别为:DAEM:183.68 和 1.24 × 1017;DFM:194.28 和 3.08 × 1021;KAS:183.68 和 4.40 × 1016;OFW:184.12 和 2.12 × 1014;STK:183.93 和 3.56 × 1016。五种模型的吉布斯自由能、焓和熵的平均变化值分别为 174 kJ mol-1、178 kJ mol-1 和 0.007 kJ mol-1 K-1。克里阿多的主图显示了不同转化水平的过程中的不同反应路径。
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引用次数: 0
Graphene Nanoplatelets/Polylactic Acid Conductive Polymer Composites: Tensile, Thermal and Electrical Properties 石墨烯纳米片或聚乳酸导电聚合物复合材料:拉伸、热和电特性
IF 1.8 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2024-05-27 DOI: 10.1002/ceat.202300592
Kim Ling Cheong, Dr. Ming Meng Pang, Dr. Jiun Hor Low, Assoc. Prof. Dr. Kim Yeow Tshai, Dr. Seong Chun Koay, Dr. Wai Yin Wong, Dr. Shiau Ying Ch'ng, Dr. Yose Fachmi Buys

Conductive polymer composites (CPC) are gaining increasing popularity due to their unique characteristics, which include light weight and the ability to conduct electricity. In this work, CPC were prepared by blending the polylactic acid (PLA) with a conductive filler, graphene nanoplatelets (GNP), at dosages ranging from 1 to 12 wt % using an internal mixer. The hot press machine was used to compress the CPC into thin sheet, and subsequently characterized for tensile, thermal, and electrical properties. The results showed that the addition of GNP at 7 wt % (percolation threshold) successfully transformed the PLA into an electrically conductive material. The tensile modulus increased with added GNP, but elongation at break and tensile strength exhibited an opposite trend. The incorporation of GNP also enhanced the composite's thermal stability.

导电聚合物复合材料(CPC)具有重量轻、导电性强等独特特性,因此越来越受到人们的青睐。在这项工作中,使用内部混合器将聚乳酸(PLA)与导电填料石墨烯纳米片(GNP)混合,用量从 1 wt % 到 12 wt % 不等,制备了导电聚合物复合材料。使用热压机将 CPC 压缩成薄片,然后对其进行拉伸、热和电特性表征。结果表明,添加 7 wt %(渗流阈值)的 GNP 成功地将聚乳酸转化为导电材料。拉伸模量随着 GNP 的添加而增加,但断裂伸长率和拉伸强度却呈现出相反的趋势。GNP 的加入还增强了复合材料的热稳定性。
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引用次数: 0
Pilot Scale Pyrolysis and Simulation of Plastic Waste into a Value-Added Product: An Integrated Approach 将塑料废弃物转化为增值产品的中试规模热解和模拟:综合方法
IF 1.8 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2024-05-27 DOI: 10.1002/ceat.202300441
Matin Darwisy Osman, Nurizzati Erina Selimi, Abdul Bari Juffri, Nabisab Mujawar Mubarak, Rama Rao Karri

Plastic waste is utilized aggressively for food, product packaging, cosmetics, toys, clothes, and even furniture. As a result, discarded plastic as a waste has grown uncontrollably worldwide, most of it ending up as landfill. With increasing concern, researchers have made efforts to convert this plastic waste into a more useful product. Along these lines, this study focuses on producing 10 tons of diesel per day through fast pyrolysis at 450 °C in the fluidized bed reactor for a feed rate of 3000 kg of plastic waste per hour. The production was simulated in Aspen HYSYS V11 to ensure the desired yield. Further, a detailed economic analysis is carried out to estimate the return on investment and total cost per year, as well as the payback period and the profit for different scenarios.

塑料垃圾被大量用于食品、产品包装、化妆品、玩具、服装甚至家具。因此,废弃塑料作为一种废物在全球范围内无节制地增长,其中大部分最终被填埋。随着人们对这一问题的日益关注,研究人员努力将这些塑料垃圾转化为更有用的产品。根据这一思路,本研究的重点是在流化床反应器中以每小时 3000 千克塑料垃圾的进料量,通过 450 °C 的快速热解,每天生产 10 吨柴油。该生产在 Aspen HYSYS V11 中进行了模拟,以确保达到预期产量。此外,还进行了详细的经济分析,以估算每年的投资回报和总成本,以及不同方案的投资回收期和利润。
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引用次数: 0
Carbon Dioxide Capturing in Temperature/Pressure Swing-Commercial Processes Using Ionic Liquids 利用离子液体在变温/变压商业工艺中捕获二氧化碳
IF 1.8 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2024-05-23 DOI: 10.1002/ceat.202300497
Prof. Dr. Sami-ullah Rather, Dr. Aqeel Ahmad Taimoor, Dr. Usman Saeed, Dr. Muhammad Ehtisham Siddiqui, Prof. Dr. Hisham S. Bamufleh

Capturing carbon dioxide is vital for mitigating global warming and supporting chemical processes. Ionic liquids (ILs) have emerged as promising solvents for CO2 capture. Using ASPEN simulation software, this study explores three specific ILs: [emim][triflate], [bmim][MeSO3], and [bmim][NTf2]. Their selection is based on exploitable differences in energy. The study models CO2 solubility and validates it against published data. It also considers the decomposition of ILs using a more accurate vapor loss model. Simulated equations predict CO2 and IL behavior more accurately than published ASPEN studies, optimizing the process for minimal energy consumption. Commercial considerations and rigorous engineering calculations guide the analysis, encompassing energy and economic factors.

捕获二氧化碳对于缓解全球变暖和支持化学工艺至关重要。离子液体 (IL) 已成为二氧化碳捕集的理想溶剂。本研究使用 ASPEN 模拟软件,探索了三种特定的离子液体:[emim][triflate]、[bmim][MeSO3]和[bmim][NTf2]。它们的选择基于可利用的能量差异。研究建立了二氧化碳溶解度模型,并根据已公布的数据进行了验证。研究还考虑了使用更精确的蒸汽损失模型来分解 IL 的问题。与已发表的 ASPEN 研究相比,模拟方程能更准确地预测 CO2 和 IL 的行为,从而优化工艺,实现最低能耗。商业考虑因素和严格的工程计算为分析提供了指导,其中包括能源和经济因素。
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引用次数: 0
Influence of Slip Boundary Conditions on Jeffrey Fluid Flow in Tapered Conduit with Hall Current and Soret–Dufour Effects 滑动边界条件对具有霍尔电流和索雷特-杜富尔效应的锥形导管中杰弗里流体流动的影响
IF 1.8 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2024-05-23 DOI: 10.1002/ceat.202400008
Geetha Ramakrishnan, Reddappa Bandi, Ravikumar Seelam, Lakshminarayana Pallavarapu

The present work examines the computational analysis and mathematical modeling of peristaltic blood flow in a tapered channel, taking into account slip boundary conditions, Hall current, and Soret–Dufour forces. By neglecting the wave number and employing a long-wavelength approximation to analyze the fluid model, the investigation was conducted within the framework of a low Reynolds number regime. The study reveals that the values of the Soret number, Dufour number, Prandtl number, and Schmidt number exhibit an upward trend as the fluid temperature rises. In contrast, a rise in the thermal slip parameter causes the fluid temperature to fall. It has been shown that when the mass slip parameter increases, the fluid's concentration rises. The skin friction coefficient rises within the range of x = 0.55 to x = 1 as the velocity, concentration slip parameter, Soret number, and Dufour number increase. Conversely, the skin friction coefficient decreases as the thermal slip parameter increases. The selected characteristics exhibit realism since they find use in many fields such as medical biology, biomechanics, heat exchangers, gas turbines, and several other domains.

本研究考察了锥形通道中蠕动血流的计算分析和数学建模,同时考虑了滑移边界条件、霍尔电流和索雷特-杜富尔力。通过忽略波数并采用长波长近似分析流体模型,研究在低雷诺数体系框架内进行。研究表明,随着流体温度的升高,索雷特数、杜福尔数、普朗特数和施密特数的值呈上升趋势。相反,热滑移参数的上升会导致流体温度下降。研究表明,当质量滑移参数升高时,流体的浓度也会升高。随着速度、浓度滑移参数、索雷特数和杜富尔数的增加,皮肤摩擦系数在 x = 0.55 至 x = 1 的范围内上升。相反,随着热滑移参数的增加,皮肤摩擦系数会降低。所选特征具有现实性,因为它们在医学生物学、生物力学、热交换器、燃气轮机等许多领域都有应用。
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引用次数: 0
CFD Analysis of Laminar Mixing Mechanism and Performance in an Oscillatory Baffled Reactor 振荡褶皱反应器中层流混合机制和性能的 CFD 分析
IF 1.8 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2024-05-23 DOI: 10.1002/ceat.202300582
M. Eng. Ryosuke Murotani, Dr. Takafumi Horie, Dr. Satoko Fujioka, Dr. Yoshiyuki Komoda, Prof. Naoto Ohmura, Dr. Hayato Masuda, Dr. Erika Okita, Prof. Masahiro Yasuda

The mixing mechanism in an oscillatory baffled reactor (OBR) at the low oscillatory Reynolds number was analyzed using numerical simulation. OBR is a tubular reactor in which baffles are placed at equal intervals, and the interaction between the baffles and oscillatory flow mixes the fluid. At the low oscillatory Reynolds number, mixing induced by the folding and stretching of the fluid was observed at each baffle section. This was caused by the radial flow in the vicinity of the baffles when the direction of the oscillatory flow was reversed. The mixing performance was quantified by applying virtual particle tracing, setting up a virtual boundary surface, and following the changes in its area over time. The area increased exponentially, confirming the chaotic mixing characteristics.

利用数值模拟分析了低振荡雷诺数振荡障板反应器(OBR)中的混合机制。OBR 是一种管式反应器,其中的挡板等间距设置,挡板和振荡流之间的相互作用使流体混合。在振荡雷诺数较低时,在每个挡板截面都能观察到由流体的折叠和拉伸引起的混合。这是由于当振荡流方向相反时,挡板附近的径向流造成的。通过应用虚拟粒子追踪技术、设置虚拟边界表面并跟踪其面积随时间的变化,对混合性能进行了量化。面积呈指数增长,证实了混沌混合特性。
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引用次数: 0
Influence of Unzipped Multiwalled Carbon Nanotube Oxides-Epoxy Paint on the Corrosion Rate of Mild Steel in Marine Environment 未拉链多壁碳纳米管氧化物-环氧涂料对海洋环境中低碳钢腐蚀速率的影响
IF 1.8 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2024-05-22 DOI: 10.1002/ceat.202400026
Balabhadruni Koushik Gupta, Tulugu Shashank, R. P. Vijayakumar, Ketaki Dharmadikari, Shahib M. Ismail, Glen Cletus DSouza, D. Ratna

In recent years, numerous innovative approaches have emerged to enhance the corrosion resistance of materials. This study investigates the effect of enhancing mild steel corrosion through the incorporation of unzipped multiwalled carbon nanotube oxides (UMCNO) into epoxy resin. Additionally, the effect of various operating parameters, such as temperature, UMCNO concentration, salt concentration, duration of exposure, and coating thickness, have also been considered in the study. The Box–Behnken method was used for experimental design and correlation of corrosion rate with various operating parameters, followed by analysis of variance of both five- and three-parameter models. Notably, despite variations in temperature and salt concentration, the corrosion rate remained negligible, confirming its suitability in various marine conditions. Furthermore, it was observed that the corrosion rate of mild steel coated with epoxy decreased with the addition of UMCNO. A corrosion rate of 0.182 mpy was observed for epoxy resin incorporated with 0.5 % UMCNO over a 14-day period, which is lower compared to other conditions. Electrochemical impedance spectroscopy and potentiodynamic polarization analysis showed higher corrosion-resistant properties in epoxy coating incorporated with UMCNO. In addition, it was evident from the contact angle measurement that the corrosion rate of mild steel was highly dependent on the concentration of UMCNO.

近年来,出现了许多增强材料耐腐蚀性的创新方法。本研究探讨了通过在环氧树脂中加入未压缩多壁碳纳米管氧化物(UMCNO)来增强低碳钢腐蚀性的效果。此外,研究还考虑了温度、UMCNO 浓度、盐浓度、暴露时间和涂层厚度等各种操作参数的影响。实验设计采用方框-贝肯法,腐蚀速率与各种操作参数相关,然后对五参数和三参数模型进行方差分析。值得注意的是,尽管温度和盐浓度发生了变化,腐蚀率仍然可以忽略不计,这证实了它在各种海洋条件下的适用性。此外,还观察到涂有环氧树脂的低碳钢的腐蚀速率随着 UMCNO 的添加而降低。加入 0.5 % UMCNO 的环氧树脂在 14 天内的腐蚀速率为 0.182 mpy,低于其他条件下的腐蚀速率。电化学阻抗光谱和电位极化分析表明,掺入 UMCNO 的环氧树脂涂层具有更高的耐腐蚀性能。此外,接触角测量结果表明,低碳钢的腐蚀速率与 UMCNO 的浓度有很大关系。
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引用次数: 0
Microwave-Driven Pyrolysis of Plastic Waste into Carbon Nanotubes and Hydrogen Using Spinel Ferrites 利用尖晶铁氧体微波驱动热解塑料废料,将其转化为碳纳米管和氢气
IF 1.8 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2024-05-22 DOI: 10.1002/ceat.202300288
Bilal Shoukat, Dr. Muhammad Yasin Naz, Muhammad Yaseen, Saima Noreen

In this study, NiFe2O4, ZnFe2O4, and MgFe2O4 catalysts are utilized to decompose plastic into hydrogen gas, liquids, and carbon nanotubes. Ferrite nanoparticles worked as a catalyst and heat susceptors for microwaves. MgFe2O4 catalyst resulted in highly structured carbon residue with fewer impurities than other catalysts. The oil yield of 13.5, 14, and 9.5 wt. % was obtained with NiFe2O4, ZnFe2O4, and MgFe2O4, respectively. Similarly, gas evolution was about 14, 13, and 12.5 wt. %, respectively. MgFe2O4 displayed superior H2 production efficiency of 90 % compared to the other two catalysts. These findings suggest high activity of MgFe2O4 catalyst compared to NiFe2O4 and ZnFe2O4 catalysts. This catalyst also showed stronger magnetic characteristics and reactivity.

本研究利用 NiFe2O4、ZnFe2O4 和 MgFe2O4 催化剂将塑料分解成氢气、液体和碳纳米管。铁氧体纳米粒子可用作催化剂和微波热感应器。与其他催化剂相比,MgFe2O4 催化剂产生的碳残留物结构紧密,杂质较少。NiFe2O4、ZnFe2O4 和 MgFe2O4 的产油量分别为 13.5%、14% 和 9.5%。同样,气体演化率分别为 14%、13% 和 12.5%。与其他两种催化剂相比,MgFe2O4 的 H2 生产效率高达 90%。这些发现表明,与 NiFe2O4 和 ZnFe2O4 催化剂相比,MgFe2O4 催化剂具有更高的活性。这种催化剂还显示出更强的磁性特征和反应活性。
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引用次数: 0
Mass Transfer Modeling of CsCl During Crystallization of Molten LiCl-KCl-CsCl Salt Mixture 熔融 LiCl-KCl-CsCl 盐混合物结晶过程中 CsCl 的传质模拟
IF 1.8 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2024-05-22 DOI: 10.1002/ceat.202300507
Sujish Divakaran, Muralidharan Balasubramanian, Kitheri Joseph, Ponraju Durairaj

Metallic alloy fuels from fast reactors will be reprocessed by a non-aqueous electrochemical technique known as electrorefining. Electrorefining of spent metal fuel results in the accumulation of heat-generating fission products, especially 137Cs in the eutectic salt. These fission products need to be removed from the salt so as to reduce the decay heat load and contamination. The melt crystallization technique is a simple separation process being pursued for the separation of fission products. This is a single-step process that utilizes the difference in solubility of fission products in the solid and liquid phase. This process is also less energy intensive. Crystallization involves the purification of a substance from a liquid mixture by solidification of the desired component. Since separation is based on selective solidification, which involves phase change, it is essential to evaluate the transient solidification pattern, liquid fraction distribution, solute distribution, and separation time and efficiency. Numerical modeling of the separation of CsCl from a LiCl-KCl eutectic mixture has been carried out using Ansys Fluent (19.2). The effect of crystallizer geometry and cooling rates on the separation of CsCl has been numerically simulated.

快堆的金属合金燃料将通过一种称为电精炼的非水电化学技术进行后处理。乏金属燃料的电精炼会导致产生热量的裂变产物的积累,尤其是共晶盐中的 137Cs。这些裂变产物需要从盐中清除,以减少衰变热负荷和污染。熔融结晶技术是一种用于分离裂变产物的简单分离工艺。这是一个利用裂变产物在固相和液相中溶解度差异的单步过程。这种工艺的能耗也较低。结晶是从液体混合物中通过固化所需的成分来提纯物质。由于分离是基于涉及相变的选择性凝固,因此必须对瞬态凝固模式、液体组分分布、溶质分布以及分离时间和效率进行评估。我们使用 Ansys Fluent(19.2)对从锂-氯化钾共晶混合物中分离氯化铯的过程进行了数值建模。数值模拟了结晶器的几何形状和冷却速率对氯化铯分离的影响。
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引用次数: 0
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