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Effect of welding current on the mechanical performance and microstructural evolution of GTAW-welded AISI 304 stainless steel butt joints 焊接电流对gtaw焊接AISI 304不锈钢对接接头力学性能及组织演变的影响
Pub Date : 2026-01-28 DOI: 10.1016/j.rinma.2026.100903
Montri Sangsuriyun , Prayoon Surin , Pramot Srinoi , Somkiat Thermsuk
Precise control of heat input is critical in Gas Tungsten Arc Welding (GTAW) of thin-section stainless steels to ensure sound fusion, microstructural stability, and reliable mechanical performance. This study systematically investigates the influence of welding current (15–40 A) on bead morphology, microstructural evolution, and mechanical behavior of autogenously welded AISI 304 stainless steel. To isolate the effect of welding current, all experiments were conducted under constant shielding gas flow rate and travel speed. Microstructural characterization was performed using optical microscopy, while mechanical performance was evaluated through microhardness profiling and tensile testing across the weld metal (WM), heat-affected zone (HAZ), and base metal (BM). The results indicate that welding current strongly governs grain morphology, HAZ width, and overall joint integrity. The base metal exhibited the highest hardness (∼202 HV), whereas the HAZ showed the lowest hardness as a result of thermal softening. Although the maximum ultimate tensile strength (∼350 MPa) was obtained at 40 A, excessive heat input promoted grain coarsening and non-uniform HAZ development, adversely affecting metallurgical stability. In contrast, insufficient heat input at low currents (15–20 A) resulted in incomplete fusion and reduced joint efficiency. A favorable balance between fusion quality and microstructural refinement was consistently achieved within the 25–30 A range, producing fine austenitic grains, smooth hardness gradients, and stable tensile performance. Taken together, these results clarify the structure-property relationships governed by welding current and highlight the importance of heat-input optimization in GTAW. The findings provide practical guidance for parameter selection and quality control in the fabrication of thin-walled AISI 304 stainless-steel components requiring high structural reliability.
热输入的精确控制是薄壁不锈钢气体钨极电弧焊(GTAW)的关键,以确保良好的熔合,显微组织的稳定性和可靠的机械性能。本研究系统地研究了焊接电流(15-40 A)对自焊AISI 304不锈钢焊头形貌、显微组织演变和力学行为的影响。为了隔离焊接电流的影响,所有实验都是在恒定的保护气体流量和行进速度下进行的。使用光学显微镜进行显微组织表征,同时通过显微硬度分析和焊接金属(WM)、热影响区(HAZ)和母材(BM)的拉伸测试来评估机械性能。结果表明,焊接电流对晶粒形貌、热影响区宽度和接头整体完整性有较大影响。母材表现出最高的硬度(~ 202 HV),而热影响区由于热软化而表现出最低的硬度。虽然在40 A时获得了最大极限抗拉强度(~ 350 MPa),但过多的热量输入促进了晶粒粗化和不均匀的热影响区发展,不利地影响了冶金稳定性。相反,在低电流(15-20 A)下,热量输入不足导致熔合不完全,降低了接头效率。在25 - 30a范围内,熔合质量和显微组织细化之间保持了良好的平衡,产生了细小的奥氏体晶粒、平滑的硬度梯度和稳定的拉伸性能。综上所述,这些结果阐明了焊接电流控制下的结构-性能关系,并强调了热输入优化在GTAW中的重要性。研究结果对要求高结构可靠性的AISI 304薄壁不锈钢构件的参数选择和质量控制具有实际指导意义。
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引用次数: 0
Valorization of palm kernel shell waste in fired clay bricks: Multi-scale characterization and sustainable applications 烧制粘土砖中棕榈仁壳废弃物的增值:多尺度表征和可持续应用
Pub Date : 2026-01-22 DOI: 10.1016/j.rinma.2026.100896
Hamka Hamka Adolphe Claudel , Djomi Rolland , Olembe Roland Yves , Cyrille Ghislain Fotsop , Kan Gaël Delore , Tewa Jules , Pecheu Nkepdep Chancellin , Tchotang Theodore
This study investigates the effects of palm kernel shell powder as a bio-additive in clay bricks fired at 900 °C a firing temperature representative of industrial practice in Central and West Africa and specifically recommended for Cameroonian clays. Bricks incorporating varying PKS dosages (0–60 %) were analyzed for their physicochemical and thermomechanical properties. Results show that PKS addition reduces density but increases loss on ignition, water absorption, and linear shrinkage. Mechanical strength decreases significantly with higher PKS content, limiting structural applications to ≤25 % PKS, while higher contents (>35 %) show potential for thermal insulation due to enhanced porosity. Regarding the bricks' chemical properties, scanning electron microscopy (SEM) coupled with energy dispersive X-ray (EDX) mapping identified the various atoms present in each sample (C, O, Mg, Fe, Si, Al, Na, K, and Ti). Furthermore, FTIR (Fourier transform infrared spectroscopy) and XRD (X-ray diffraction) confirmed the crystalline nature of kaolinite and revealed the amorphous structure of the shell powder in the material after heating it to 900 °C. These findings were corroborated by TGA, DTA, and DTG analyses. Regarding mechanical properties, the compressive and flexural strengths of bricks fired at 900 °C and containing the bio-additive decreased significantly with increasing palm kernel shell powder content in the composite. An optimal compromise was identified at 25 wt% PKS, yielding a lightweight brick (970.90 kg/m3) with a compressive strength of 5.8 MPa, suitable for non-loadbearing applications while reducing raw clay consumption by one quarter.
本研究调查了棕榈仁壳粉作为生物添加剂在900°C下烧制粘土砖的效果,900°C是中非和西非工业实践的代表温度,特别推荐用于喀麦隆粘土。砖纳入不同的PKS剂量(0 - 60%),分析其物理化学和热机械性能。结果表明,PKS的加入降低了密度,但增加了着火损失、吸水率和线收缩率。PKS含量越高,机械强度显著降低,限制了PKS含量≤25%的结构应用,而较高含量(> 35%)由于孔隙率增加而显示出保温的潜力。关于砖的化学性质,扫描电子显微镜(SEM)与能量色散x射线(EDX)作图鉴定了每个样品中存在的各种原子(C, O, Mg, Fe, Si, Al, Na, K和Ti)。此外,FTIR(傅里叶变换红外光谱)和XRD (x射线衍射)证实了高岭石的结晶性质,并揭示了材料在加热到900℃后壳粉的无定形结构。这些发现被TGA, DTA和DTG分析证实。在力学性能方面,随着复合材料中棕榈仁壳粉含量的增加,900℃烧制砖的抗压强度和抗弯强度显著降低。在25 wt% PKS下确定了最佳折衷方案,产生轻质砖(970.90 kg/m3),抗压强度为5.8 MPa,适用于非承重应用,同时减少了四分之一的原料粘土消耗。
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引用次数: 0
Anisotropic dynamic properties evaluation of local sand in Bangladesh by cyclic triaxial test 循环三轴试验评价孟加拉国局部砂土各向异性动态特性
Pub Date : 2026-01-22 DOI: 10.1016/j.rinma.2026.100904
Md. Foisal Haque , Md. Assaduzzaman , Mehedi Ahmed Ansary
The sand shows an anisotropic behavior in reality. For this purpose, this research evaluated the anisotropic properties (i.e., strains, deviatoric stress, pore pressure, and Poisson's ratio) of the local sand in Bangladesh under the uniform sinusoidal loading by the cyclic triaxial test. The grain size distribution provided fundamental properties of sand, which were used during the triaxial test. The lateral strain of the local sand is 84.6 % higher than that of the vertical strain due to the lower stiffness in the lateral direction compared to the vertical. The maximum and failure Poisson's ratios are obtained to be 0.5 and 0.894, respectively. The failure Poisson's ratio indicates the worst condition of sand, which may not be suitable for the application in engineering practice. Also, the buildup of excessive pore pressure inside the sand particles indicates the liquefaction phenomenon. In addition, the decrement of the pore pressure from the peak point informs the failure condition of sand. However, these properties of the sand may help engineers in practice to know preliminary information.
砂土在现实中表现出各向异性的特性。为此,本研究通过循环三轴试验,评估了孟加拉国当地砂土在均匀正弦载荷作用下的各向异性特性(即应变、偏应力、孔隙压力和泊松比)。粒度分布提供了砂土的基本特性,这些特性在三轴试验中得到了应用。由于侧向刚度低于竖向,局部砂土的侧应变比竖向应变高84.6%。得到最大泊松比为0.5,失效泊松比为0.894。破坏泊松比表示砂土的最坏状态,可能不适合在工程实践中应用。同时,砂粒内部孔隙压力过大,表明砂粒内部存在液化现象。此外,孔隙压力从峰值处的下降也反映了砂土的破坏情况。然而,这些砂的特性可以帮助工程师在实践中了解初步信息。
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引用次数: 0
Green synthesis using carambola fruit juice and effects of point defects in ZnO nanostructures caused by concentration of Cu2+ or Ti4+ and Cu2+/Ti4+ Co-doping 杨桃汁绿色合成及Cu2+或Ti4+浓度及Cu2+/Ti4+共掺杂对ZnO纳米结构点缺陷的影响
Pub Date : 2026-01-22 DOI: 10.1016/j.rinma.2026.100901
Ekane Peter Etape , Michael Sone Ekonde , Edwin Akongnwi Nforna , Enongene Edwin Ewane , Roussin Lontio Fomekong , Beckley Victorine Namondo , Tanto Carine Ngwankfu , Tih Fabel Teunyui , Atuse Elvis Ndikum , Josepha Foba Tendo
Zinc oxide (ZnO) is an n-type semiconductor with excellent industrial and technological application properties, whose poor optical and electrical properties are attributed to point defects. In an effort to tailor the properties, ZnO was synthesized via a modified oxalate route using carambola fruit juice as a precipitating agent and doped with Ti, Cu, or Cu/Ti to evaluate the influence of the dopant ions and concentration on the ZnO microstructure. The synthesized ZnO NPs adopted a wurtzite hexagonal structure with space group P63mc, which changed to p3 as the Cu concentration in the ZnO microstructure increased close to that of Zn. Infrared (IR) spectra of the single-molecule precursor revealed the formation of metallic oxalates. The influences of Cu2+, Ti4+, and Cu2+/Ti4+ doping on the microstructure, morphology, and optical properties of the synthesized ZnO were studied. Scanning electron microscopy (SEM) confirmed the modification of the morphology from cuboidal to porous spherical nanostructures. The PXRD results revealed an insignificant contraction in the cell volume as the dopant elements replaced Zn ions in the microstructure (Ti0.02Cu0.02Zn0.96O, 0.5271 nm3 and ZnO, 0.5288 nm3), but doping improved the mechanical properties, such as the dislocation density, microstrain, and specific surface area, and optical properties, such as the absorbance and optical band gap. Ti0.02Cu0.02Zn0.98O showed a 17.17 % decrease in microstrain, a 9.63 % decrease in dislocation density, and a 5.61 % increase in specific surface area alongside a reduction in the optical band gap within the range of 3.116 eV–2.998 eV. Additionally, the EDS results confirmed the incorporation of various dopant ions within the corresponding microstructures of ZnO. The results also revealed a modification in the crystallite size distributions. These new materials (Cu0.42Zn0.58O and Ti0.02Cu0.02Zn0.96O) exhibited greater mechanical stability and a significant propensity for improved microstructural and optical properties, which could potentially modify electrical properties such as conductivity. Therefore, the newly synthesized samples have been confirmed to exhibit improved mechanical and optoelectronic properties compared to those of the parent zinc oxide.
氧化锌(ZnO)是一种具有优异工业和技术应用性能的n型半导体,其光学和电学性能差主要归因于点缺陷。为了调整ZnO的性能,以杨桃汁为沉淀剂,通过改良草酸盐路线合成ZnO,并掺杂Ti, Cu或Cu/Ti,以评估掺杂离子和浓度对ZnO微观结构的影响。合成的ZnO纳米粒子为纤锌矿六方结构,空间基团为P63mc,随着ZnO微观结构中Cu浓度的增加,空间基团变为p3。单分子前驱体的红外光谱显示了金属草酸盐的形成。研究了Cu2+、Ti4+和Cu2+/Ti4+掺杂对合成ZnO的微观结构、形貌和光学性能的影响。扫描电子显微镜(SEM)证实了纳米结构由立方体变为多孔球形。PXRD结果显示,掺杂元素取代Zn离子(ti0.02 cu0.02 zn0.960, 0.5271 nm3和ZnO, 0.5288 nm3)后,电池体积没有明显收缩,但掺杂改善了位错密度、微应变、比表面积等力学性能和吸光度、光学带隙等光学性能。ti0.02 cu0.02 zn0.980的微应变降低了17.17%,位错密度降低了9.63%,比表面积增加了5.61%,光学带隙在3.116 eV - 2.998 eV范围内减小。此外,EDS结果证实了ZnO的相应微观结构中存在各种掺杂离子。结果还显示了晶体尺寸分布的改变。这些新材料(Cu0.42Zn0.58O和Ti0.02Cu0.02Zn0.96O)表现出更高的机械稳定性,并显著改善了微观结构和光学性能,这可能会改变电导率等电性能。因此,与母体氧化锌相比,新合成的样品已被证实具有更好的机械和光电性能。
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引用次数: 0
Correlation between the microstructure and mechanical properties of dissimilar AISI 309 and 430 stainless steel joints welded via pulsed GTAW 脉冲GTAW焊接不同AISI 309和430不锈钢接头组织与力学性能的相关性
Pub Date : 2026-01-20 DOI: 10.1016/j.rinma.2026.100905
Hossein Hosseini Tayeb , Seyed Safi Seyedpour , Seyed Mahdi Rafiaei
The current study investigates the joining of dissimilar AISI 430 ferritic and AISI 309 austenitic stainless steels, a combination relevant for applications requiring a transition from corrosion-resistant to cost-effective sections in industries like thermal power and petrochemicals. The work quantitatively correlates the microstructure and mechanical properties of joints welded using pulsed-current Gas Tungsten Arc Welding (GTAW). Two filler metals, ERNiCrMo-3 (Inconel 625) and ER309L, were used under constant current and two pulsed current ratios (0.25 and 0.5). Microstructural analysis revealed that a 50 % pulse ratio yielded the optimal refinement: Inconel 625 welds exhibited a threefold reduction in austenitic dendritic grain size (from 36 μm to 14 μm), while ER309L welds developed a fine mixture of acicular and lath ferrite. This microstructural refinement directly enhanced mechanical properties through the Hall-Petch mechanism, resulting in peak average weld metal hardness values of 250 HV and 398 HV for the Inconel and ER309L joints, respectively. Despite this weld metal strengthening, tensile tests consistently showed fracture in the heat-affected zone (HAZ) of the AISI 309 base metal (ultimate tensile strength ∼650 MPa), with all joints achieving a nearly identical tensile strength of 485 MPa. The key conclusion is that while pulsed GTAW significantly optimizes weld metal microstructure and hardness, the overall joint strength is ultimately governed by the mechanical limit of the weaker AISI 309 base metal component.
目前的研究调查了不同的AISI 430铁素体和AISI 309奥氏体不锈钢的连接,这一组合与需要从耐腐蚀过渡到具有成本效益的部分的应用相关,如火电和石化行业。对脉冲气体钨极电弧焊焊接接头的显微组织和力学性能进行了定量分析。两种填充金属ERNiCrMo-3 (Inconel 625)和ER309L在恒流和两种脉冲电流比(0.25和0.5)下使用。显微组织分析表明,50%的脉冲比产生了最佳的细化:Inconel 625焊缝的奥氏体枝晶尺寸减小了三倍(从36 μm到14 μm),而ER309L焊缝则形成了针状和板条铁素体的精细混合物。这种显微组织的细化通过Hall-Petch机制直接提高了力学性能,导致Inconel和ER309L接头的焊缝金属平均硬度峰值分别达到250 HV和398 HV。尽管焊缝金属增强,拉伸试验一致显示AISI 309母材的热影响区(HAZ)断裂(极限抗拉强度~ 650 MPa),所有接头的抗拉强度几乎相同,均为485 MPa。关键结论是,虽然脉冲GTAW显著优化了焊缝金属组织和硬度,但整体接头强度最终取决于较弱的AISI 309母材部件的力学极限。
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引用次数: 0
Cyclic heat treatment (CHT): A technique for enhancement of strength-ductility synergy in low-carbon steel 循环热处理(CHT):一种提高低碳钢强度-塑性协同效应的技术
Pub Date : 2026-01-19 DOI: 10.1016/j.rinma.2026.100899
Hadis Homay Razavi, Roohollah Jamaati, Mohammad Rajabi, Mohabbat Amirnejad
In the present work, to increase the strength-ductility balance and eliminate the yield point phenomenon in low-carbon steel (Fe-0.09C), the high-temperature austenitization and cyclic heat treatment (CHT) followed by water quenching were performed. The microstructures of all CHT samples showed a combination of fine and coarse grains due to different austenite nucleation in cementite-rich and cementite-free grain boundaries. The microstructure of the CHT sheets at 810 °C consisted of ferrite, grain boundary cementite, and a low fraction of martensite with low tetragonality. However, the microstructure of the CHT sheets at 860 °C showed ferrite, hard martensite, and retained austenite. With the increase in the number of CHT cycles, the grain size of ferrite slightly increased. Also, the grain size in the heat-treated sheets at 810 °C was slightly smaller than the heat-treated sheets at 860 °C due to the dissolution of more grain boundary cementite. The yield point phenomenon (YPP) was severe at the lower CHT temperature owing to the smaller martensite fraction. With the increase in the number of heat treatment cycles, the yield point elongation increased due to the decrease in the amount of carbon in the formed martensites, and as a result, the decrease in tetragonality, the reduction in volume changes, and the decrease in the density of geometrically necessary dislocations in this sample. The heat-treated sheets at 860 °C had higher strength compared to the heat-treated sheets at 810 °C, owing to the formation of more martensite in the heat-treated steels at 860 °C. The CHT sample at 860 °C after the fourth cycle exhibited the best strength-ductility balance, and the YPP was completely eliminated owing to the formation of retained austenite and hard martensite. In this sample, an unexpected strain-hardening behavior (recovery of strain-hardening rate) was seen as caused by the formation of twins in the retained austenite. Severe necking and the formation of large and deep dimples indicated that all samples have experienced intense plastic deformation (ductile fracture). Many grain boundary dimples were present on the fracture surface of the heat-treated samples at 810 °C.
为了提高低碳钢(Fe-0.09C)的强度-塑性平衡,消除屈服点现象,对低碳钢进行了高温奥氏体化和循环热处理(CHT)后再进行水淬处理。由于富渗碳晶界和无渗碳晶界的奥氏体形核不同,所有CHT样品的显微组织均表现为细晶粒和粗晶粒的结合。810℃时的显微组织由铁素体、晶界渗碳体和少量低四边形马氏体组成。860℃时的显微组织表现为铁素体、硬马氏体和残余奥氏体。随着CHT循环次数的增加,铁素体晶粒尺寸略有增大。810℃热处理板的晶粒尺寸略小于860℃热处理板,这是由于晶界渗碳体溶解较多。在较低的温度下,由于马氏体分数较小,屈服点现象(YPP)较为严重。随着热处理循环次数的增加,由于形成的马氏体中碳含量的减少,屈服点伸长率增加,从而导致该样品的四方性减小,体积变化减小,几何必要位错密度降低。860℃热处理钢板的强度高于810℃热处理钢板,这是由于860℃热处理钢板中形成了更多的马氏体。第4次循环后860℃的CHT试样强度-塑性平衡最佳,YPP被完全消除,形成残余奥氏体和硬马氏体。在这个样品中,意外的应变硬化行为(应变硬化速率的恢复)被认为是由残余奥氏体中孪晶的形成引起的。严重的颈缩和大而深的韧窝的形成表明所有样品都经历了强烈的塑性变形(韧性断裂)。810℃热处理后,断口上出现了大量晶界韧窝。
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引用次数: 0
Optimization of ciprofloxacin and metronidazole removal from wastewater using modified zeolite-iron oxide nanocomposites 改性沸石-氧化铁纳米复合材料对废水中环丙沙星和甲硝唑的去除效果优化
Pub Date : 2026-01-19 DOI: 10.1016/j.rinma.2026.100900
Collins Kiguli, Michael Lubwama, Medard Turyasingura, Joseph Jjagwe, Peter Wilberforce Olupot
The increasing presence of pharmaceutical antibiotics in water systems necessitates research into sustainable, cost-effective water treatment alternatives. This study developed a zeolite – iron oxide nanocomposite, modified with cetyltrimethylammonium bromide surfactant (CTAB) using the coprecipitation method. The nanocomposite was characterized using X-ray fluorescence, X-ray diffraction, Fourier-transform infrared spectroscopy, Scanning Electron Microscopy, Zeta Sizer and Brunauer-Emmett-Teller analyses. The nanocomposite was employed in removal of two common pharmaceutical contaminants from water, namely, Ciprofloxacin (Cipro) and Metronidazole (Metro). Central Composite Design of Response Surface Methodology, was used to assess the influence of pH (3–11), contact time (10–90 min), initial pharmaceutical concentration (0.2–1 mg/L) and adsorbent dosage (0.1–0.5 g) on removal efficiency of the pharmaceuticals. The developed nanocomposite was porous with particle size of 51–69 nm and surface area 129.41 m2/g. The optimal pH (5), contact time (70 min), initial pharmaceutical concentration (0.4 mg/L) and adsorbent dosage (0.4 g) resulted in Cipro and Metro removal of 99.12 % and 99.03 % respectively. The adsorption process followed Langmuir isotherm model and pseudo-second-order kinetics, with R2 = 0.99 for both models, thus demonstrating a strong fit. Tests with pharmaceutical plant effluent revealed that over 90 % contaminants, including selected pharmaceuticals and organic matter, were removed under optimal conditions. Effective pharmaceutical adsorption occurs after the removal of organic matter, as this reduces the competition for active sites. These results demonstrate the potential of nanocomposite to remove pharmaceuticals and other organic constituents from wastewater.
随着水系统中药物抗生素的日益增多,有必要研究可持续的、具有成本效益的水处理替代方案。采用共沉淀法制备了十六烷基三甲基溴化铵表面活性剂(CTAB)改性的沸石-氧化铁纳米复合材料。采用x射线荧光、x射线衍射、傅里叶变换红外光谱、扫描电镜、Zeta Sizer和brunauer - emmet - teller分析对纳米复合材料进行了表征。该纳米复合材料用于去除水中常见的两种药物污染物,即环丙沙星(Cipro)和甲硝唑(Metro)。采用响应面法中心复合设计,考察pH(3-11)、接触时间(10-90 min)、初始药物浓度(0.2-1 mg/L)和吸附剂用量(0.1-0.5 g)对药物去除效率的影响。制备的纳米复合材料具有多孔性,粒径为51 ~ 69 nm,比表面积为129.41 m2/g。在最佳pH(5)、接触时间(70 min)、初始药物浓度(0.4 mg/L)和吸附剂用量(0.4 g)条件下,环丙酚和麦德龙的去除率分别为99.12%和99.03%。吸附过程遵循Langmuir等温模型和拟二级动力学模型,R2 = 0.99,具有较强的拟合性。对制药厂废水的测试表明,在最佳条件下,90%以上的污染物,包括选定的药物和有机物,都被去除。有效的药物吸附发生在去除有机物之后,因为这减少了对活性位点的竞争。这些结果证明了纳米复合材料在去除废水中的药物和其他有机成分方面的潜力。
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引用次数: 0
Low-cost ZnO nanorod-based hydrogen gas sensor with dipole-induced H2 sensing mechanism 具有偶极感应氢气传感机制的低成本ZnO纳米棒氢气传感器
Pub Date : 2026-01-15 DOI: 10.1016/j.rinma.2026.100898
Nusayba A. Albadarin , Mohammad Kouali , Ahmed Abdou , Mohammad Hafizuddin Haji Jumali
Hydrogen (H2) is a highly flammable and colorless gas, necessitating the development of reliable, low-cost sensors for its safe detection in industrial and environmental settings. In this work, one-dimensional (1D) zinc oxide (ZnO) nanorods were synthesized on glass substrates using a cost-effective aqueous hydrothermal method and investigated for H2 gas sensing applications. Structural and morphological analyses confirmed the formation of vertically aligned ZnO nanorods with a hexagonal wurtzite structure, high crystallinity, and uniform c-axis growth. Electrical characterization exhibited linear current–voltage (I–V) behavior, consistent with Ohmic conduction. Upon exposure to 2000 ppm of H2 gas, the sensor's resistance decreased from 0.623 MΩ to 0.563 MΩ, indicating a clear and repeatable sensing response. However, only a partial recovery to 0.566 MΩ was observed after 5 min in air, suggesting moderate recovery behavior under the tested conditions. The sensing mechanism is attributed to dipole-induced dipole interactions between the anisotropic ZnO surface and non-polar H2 molecules. These findings demonstrate that ZnO nanorods offer strong potential as low-cost, sensitive hydrogen gas sensors, though further optimization is needed to improve response dynamics and recovery performance for practical deployment.
氢气(H2)是一种高度易燃的无色气体,因此需要开发可靠、低成本的传感器,以便在工业和环境环境中进行安全检测。在这项工作中,利用一种经济有效的水热法在玻璃衬底上合成了一维氧化锌(ZnO)纳米棒,并研究了其在氢气气敏中的应用。结构和形态分析证实了垂直排列的ZnO纳米棒具有六方纤锌矿结构、高结晶度和均匀的c轴生长。电特性表现为线性电流-电压(I-V)行为,与欧姆传导一致。当暴露于2000ppm的H2气体时,传感器的电阻从0.623 MΩ降至0.563 MΩ,表明具有清晰且可重复的传感响应。然而,在空气中5分钟后,只观察到部分恢复到0.566 MΩ,表明在测试条件下的适度恢复行为。该传感机制归因于各向异性ZnO表面与非极性H2分子之间的偶极相互作用。这些发现表明,ZnO纳米棒作为低成本、灵敏的氢气传感器具有很强的潜力,尽管需要进一步优化以提高实际部署的响应动力学和恢复性能。
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引用次数: 0
Prediction of residual stress in wire electrical discharge machining of aluminum carbon silicide metal matrix composite using an artificial neural network approach 基于人工神经网络的铝碳硅化金属基复合材料电火花加工残余应力预测
Pub Date : 2026-01-14 DOI: 10.1016/j.rinma.2026.100895
Y.S. Sable, H.M. Dharmadhikari
Machining of aluminum–silicon carbide (Al/SiC) metal matrix composites (MMCs) using conventional machining methods is difficult due to the presence of hard and abrasive SiC reinforcement particles, which cause tool wear and poor surface integrity. Consequently, non-conventional machining methods are preferred for processing such composites. Among these, Wire Electrical Discharge Machining (WEDM) is widely practiced due to its ability to machine complex geometries with high precision. However, in WEDM, effective control of residual stress is critical to ensure the structural integrity and long service life of Al/SiC MMC components. The aim of this project is to develop an Artificial Neural Network (ANN) model predicting the residual stress value in WEDM of Al/SiC MMC, considering five input parameters: Pulse on Time, Pulse off Time, Peak Current, Servo Voltage, and Wire Tension. Coefficient of determination R2 values of 0.99996 for training, 0.99999 for testing, and 0.99998 for validation show that the ANN model successfully captures the relationship between WEDM parameters and residual stress and lessens the need for lengthy experiments. The project concludes that ANN-based prediction is a reliable tool for optimizing WEDM processes and improving the mechanical performance of Al/SiC MMC components.
由于存在坚硬和磨蚀性的碳化硅增强颗粒,导致刀具磨损和表面完整性差,使用传统的加工方法加工铝硅碳化硅金属基复合材料(MMCs)很困难。因此,非常规的加工方法是优选的加工这种复合材料。其中,线切割加工(WEDM)因其加工复杂几何形状精度高而得到广泛应用。然而,在线切割加工中,有效控制残余应力是保证Al/SiC MMC构件结构完整性和长使用寿命的关键。本项目的目的是建立一个人工神经网络(ANN)模型,在考虑五个输入参数:脉冲开启时间、脉冲关闭时间、峰值电流、伺服电压和导线张力的情况下,预测Al/SiC MMC电火花线切割的残余应力值。决定系数R2值为0.99996用于训练,0.99999用于测试,0.99998用于验证,表明该ANN模型成功捕获了线切割参数与残余应力之间的关系,减少了冗长实验的需要。该项目得出结论,基于神经网络的预测是优化线切割工艺和提高Al/SiC MMC部件机械性能的可靠工具。
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引用次数: 0
Nano-cotton electrospinning for advanced fiber fabrication: A novel method for structuring cellulose-based nanofibers 用于高级纤维制造的纳米棉静电纺丝:一种结构纤维素基纳米纤维的新方法
Pub Date : 2026-01-13 DOI: 10.1016/j.rinma.2026.100889
Xavier Lewis , Lyana Green , Madison Higgins , Gary Coffman , Korey Pritt , Anthony Marinaro , Prabir Patra , Arka Chattopadhyay , Nasim Nosoudi
Electrospinning cotton-derived cellulose into continuous, uniform nanofibers has remained a longstanding challenge due to the high crystallinity, limited solubility, and high degree of polymerization of native cotton. In this study, we present a novel and reproducible electrospinning platform that uniquely integrates monoethanolamine (MEA) into a copper–amine dissolution system, overcoming these barriers and enabling scalable nanofiber fabrication directly from raw cotton.
The incorporation of MEA plays a central role by enhancing copper ion complexation, improving cellulose dissolution, and stabilizing the spinning solution, which collectively allow the formation of continuous, bead-free nanofibers. Scanning electron microscopy (SEM) confirmed highly uniform fiber morphology with an average diameter of 104 ± 35 nm, while X-ray diffraction (XRD) revealed a controlled polymorphic transformation from cellulose I to cellulose II upon sequential washing. Fourier-transform infrared spectroscopy (FTIR) further demonstrated the removal of copper and amines, evidenced by the disappearance of Cu–O and Cu–N coordination bands associated with copper–amine complexes, while preserving the cellulose backbone. Mechanical testing showed that the regenerated nanofibers retain moderate stiffness (elastic modulus: 61.67 ± 23.5 MPa), making them suitable for functional and structural applications.
This MEA-enhanced electrospinning strategy addresses critical limitations of conventional copper–EDA and ionic liquid-based systems by providing a simpler, environmentally conscious, and reproducible pathway for converting high-crystallinity cotton into structurally uniform nanoscale fibers. These findings establish a scalable platform for producing next-generation cellulose-based materials with potential applications in biomedical scaffolds, sustainable textiles, filtration membranes, and functional composites.
由于天然棉的高结晶度、有限的溶解度和高聚合度,电纺丝棉衍生纤维素成连续、均匀的纳米纤维一直是一个长期的挑战。在这项研究中,我们提出了一种新颖的、可重复的静电纺丝平台,该平台独特地将单乙醇胺(MEA)集成到铜胺溶解系统中,克服了这些障碍,使可扩展的纳米纤维直接从原棉中制备。MEA的加入通过增强铜离子络合、改善纤维素溶解和稳定纺丝溶液发挥核心作用,从而形成连续的、无珠的纳米纤维。扫描电镜(SEM)证实纤维形态高度均匀,平均直径为104±35 nm,而x射线衍射(XRD)显示纤维素I在顺序洗涤过程中有受控的多晶转变。傅里叶变换红外光谱(FTIR)进一步证明了铜和胺的去除,铜胺配合物相关的Cu-O和Cu-N配位带消失,同时保留了纤维素主链。力学测试表明,再生纳米纤维保持中等刚度(弹性模量:61.67±23.5 MPa),适合于功能和结构应用。这种mea增强的静电纺丝策略通过提供一种更简单、环保和可重复的途径,将高结晶度棉花转化为结构均匀的纳米级纤维,解决了传统铜- eda和离子液体体系的关键局限性。这些发现为生产下一代纤维素基材料建立了一个可扩展的平台,该材料在生物医学支架、可持续纺织品、过滤膜和功能复合材料方面具有潜在的应用前景。
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引用次数: 0
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Results in Materials
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