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Proceedings of ISSM2000. Ninth International Symposium on Semiconductor Manufacturing (IEEE Cat. No.00CH37130)最新文献

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Establishment of process monitoring for production availability improvement 建立过程监控以改善产品可用性
T. Noji, T. Suzuki
Stable operation of production facilities and equipment is essential for efficient production. Currently, however changes in equipment operation often cause problems in production processes. To prevent these problems, we studied and developed a system that continuously monitors process states. We first selected equipment parameters that are most likely to affect process characteristics and monitored these parameters. A comparison between the monitored data and the standard process characteristics revealed that the voltage for opening the wafer-cooling gas pressure control valve ("valve opening voltage") was positively correlated with the intra-wafer uniformity of the etching rate. We have developed a system that can indirectly detect changes of the uniformity of the etching rate by continuously monitoring the valve opening voltages.
生产设施和设备的稳定运行是高效生产的必要条件。然而,目前由于设备操作的变化,生产过程中经常出现问题。为了防止这些问题的发生,我们研究并开发了一个持续监控过程状态的系统。我们首先选择最有可能影响工艺特性的设备参数,并对这些参数进行监测。将监测数据与标准工艺特性进行比较,发现晶圆冷却气体压力控制阀的开启电压(“阀门开启电压”)与蚀刻速率的晶圆内均匀性呈正相关。我们开发了一种系统,可以通过连续监测阀门开度电压来间接检测蚀刻速率均匀性的变化。
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引用次数: 4
A next queue algorithm in real time dispatching system of semiconductor manufacturing 半导体制造实时调度系统中的下一队列算法
Ying-Jen Chen, G. Yu., Kuo-sung Huang, Ivan Wang
We demonstrate a next-queue rule in the real time dispatcher developed in MXIC FAB I. The outline of this system is presented first, then, the dispatching rule design logic is described. The real time dispatching system makes lot-dispatching work easy for operators. A next queue algorithm was developed in the implementation of the real time dispatcher. Finally, it has been proved that the dispatching algorithm not only improves FAB utilization but also reduces cycle time. Implementation of the real time dispatching system keeps reducing of cycle time and improves tool utilization by 7% from Q2 1999 to now.
本文首先给出了该系统的总体结构,然后描述了调度规则的设计逻辑。实时调度系统使作业人员的批量调度工作更加方便。在实时调度程序的实现中,提出了一种next队列算法。最后证明了该调度算法不仅提高了FAB利用率,而且缩短了周期时间。从1999年第二季度至今,实时调度系统的实施使周期时间不断缩短,工具利用率提高了7%。
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引用次数: 6
The study of fluorine-doped silicon dioxide (FSG) films property after thermal alloy for different film deposition temperature for sub-0.18 um logic yield improvement 研究了氟掺杂二氧化硅(FSG)薄膜经热合金后的性能,不同的薄膜沉积温度对0.18 um以下的逻辑良率有改善
S.A. Wu, Y.K. Wang, Y. Cheng, J.K. Wang, G. Wang, M. Yo, C.T. Lee, T. Lu, S. Wang, J. Li, Chen-Ho Lai
As feature size shrinks to the deep sub-micron regime, the RC delay of metal interconnection will increase and limit the performance of high-speed devices. To address this problem, fluorine-doped silicon dioxide (SiOF) has been introduced in advanced IMD applications. Many deposition methods have been studied, including PECVD and HDP CVD. HDP CVD was finally applied to most deep sub-micron processes because it can meet the gap-filling requirement. However, the fluorine-doped silicon dioxide film is an unstable film. It suffers from high water absorption and a fluorine instability problem. This problem will cause a device reliability issue and even defects to appear at the final alloy step. In this paper, the fluorine-doped silicon dioxide deposition temperature and post-thermal processes, including N2 alloy and vacuum-bake have been studied, find a way to overcome these problems. The fluorine-doped silicon dioxide film properties including the fluorine concentration, RI, and film thickness will be compared to the as-deposition after film is alloyed. The film SIMS and TDS data have also been studied in this paper. The result of the experiments show that a lower deposition temperature has a poorer film property and the post-thermal process can degas the unstable fluorine. The optimized combination of conditions, of fluorine-doped silicon dioxide deposition temperature and post-thermal treatment can create a good quality fluorine-doped silicon dioxide without a reliability issue.
当特征尺寸缩小到深亚微米范围时,金属互连的RC延迟将增加并限制高速器件的性能。为了解决这一问题,氟掺杂二氧化硅(SiOF)已被引入到先进的IMD应用中。研究了多种沉积方法,包括PECVD和HDP CVD。HDP CVD由于能够满足间隙填充要求,最终应用于大多数深亚微米工艺。然而,掺氟二氧化硅薄膜是一种不稳定的薄膜。它具有高吸水性和氟不稳定性问题。这个问题将导致设备可靠性问题,甚至在最后的合金步骤出现缺陷。本文对含氟二氧化硅的沉积温度和后热工艺,包括氮气合金和真空烘烤进行了研究,找到了克服这些问题的方法。将掺氟二氧化硅薄膜的性能,包括氟浓度、RI和薄膜厚度,与薄膜合金化后的沉积相比较。本文还对薄膜SIMS和TDS数据进行了研究。实验结果表明,沉积温度越低,薄膜性能越差,热后工艺可以使不稳定的氟脱气。通过对掺氟二氧化硅沉积温度和后热处理条件的优化组合,可制得质量良好的掺氟二氧化硅,且不存在可靠性问题。
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引用次数: 2
Analysis TAT reduction by using emission-leakage failure analysis system 利用排放泄漏失效分析系统分析TAT的降低
Y. Higuchi, Y. Kawaguchi, T. Sakazume
Current leakage is the major failure mode of semiconductor device characteristic failures. Conventionally, failures such as short circuit breaks and gate breakdowns have been analyzed and the detected causes have been reflected in the fabrication process. By using a wafer-level emission-leakage failure analysis method (in-line QC), we analyzed leakage mode failure, which is the major failure detected during the probe inspection process for LSIs, typically DRAMs and CMOS logic LSIs. We have thus developed a new technique that copes with the critical structural failures and random failures that directly affect probe yields.
漏电流是半导体器件特性失效的主要失效方式。传统的故障分析方法是对短路和栅极击穿等故障进行分析,并将检测到的故障原因反映在制造过程中。通过使用晶圆级发射泄漏失效分析方法(在线QC),我们分析了泄漏模式失效,这是lsi探针检测过程中检测到的主要故障,通常是dram和CMOS逻辑lsi。因此,我们开发了一种新技术,可以处理直接影响探针产量的关键结构失效和随机失效。
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引用次数: 1
High efficiency airborne molecular contaminants removal technology by a new cooled-type 2-stage high-speed air washer method 新型冷式两级高速空气洗涤法高效去除空气分子污染物技术
H. Wakamatsu, M. Matsuki, N. Tanaka, H. Ogata, H. Iba, K. Murata
We have developed a new cooled-type 2-stage high-speed air washer treating technique to remove the high-concentration airborne molecular contaminants (AMC) in the outside air. This technique was applied in an air-conditioning system to treat the intake air of the clean room. The new air conditioning system can treat the AMC to a sufficiently lower concentration, which does not influence a semiconductor manufacturing process. By a new B-factor analysis, the effectiveness of the 1st-stage of the cooling condensation coil was found and the chemical ion removal mechanism of the new system was solved. The new system can remove both chemical contaminants of the water-solube and water-insolube variety. This new system can operate at almost the same initial and running costs as the conventional air-conditioning system without chemical contaminant countermeasures.
我们开发了一种新型的冷式两级高速空气洗涤处理技术,用于去除室外空气中高浓度的空气分子污染物。将该技术应用于洁净室进风处理的空调系统。新的空调系统可以将AMC处理到足够低的浓度,这不会影响半导体制造过程。通过新的b因子分析,发现了冷凝盘管第一级冷却系统的有效性,并解决了新系统的化学离子去除机理。新系统可以去除水溶性和不水溶性的化学污染物。这种新系统可以在几乎相同的初始和运行成本,作为传统的空调系统,没有化学污染的对策。
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引用次数: 4
Breaking FAB constraint with implementing feedback process control 通过实施反馈过程控制打破FAB约束
K. Takagaki, N. Matsumoto, L. Idera, T. Ishijima, Y. Ueda
We present a feed back process control model on a PC based process control support tool which was applied to the bottleneck of overlay and expose process in optical lithography process. It was successful in breaking the bottleneck.
提出了一种基于PC机的过程控制支持工具的反馈过程控制模型,并将其应用于光学光刻过程中的覆盖和曝光瓶颈。它成功地打破了瓶颈。
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引用次数: 0
Hot-wall batch-type CVD tool for high-k (Ba,Sr)TiO/sub 3/ capacitors 用于高k (Ba,Sr)TiO/sub /电容器的热壁批量CVD工具
M. Kiyotoshi, S. Yamazaki, J. Nakahira, K. Eguchi, K. Hieda, H. Yamamoto, T. Umehara, K. Hasebe, T. Asano, K. Nakao, T. Arikado, K. Okumura
A hot-wall batch type BST-CVD tool with fast thermal processing (FTP) furnace and individual vaporizing liquid source supply system (ILSS) was developed for uniform deposition of BST. We also employed an in-situ multi-step (IMS) process that is sequential repetition of thin amorphous BST deposition and its crystallization in the same reactor to reconcile conformal BST deposition and good electrical performances. BST deposited by our hot-wall CVD shows slight substrate dependence (metal coated or not), therefore hotwall CVD is superior to a single slice tool for reduction of test wafer running. IMS deposited BST shows almost 100% step coverage, lower carbon impurity concentration than single step deposited BST and sufficient electrical characteristics (leakage current <10/sup -7/ A/cm/sup 2/, Teq<0.5 nm) for both SRO and Ru electrodes.
为了均匀沉积BST,研制了一种热壁间歇式BST- cvd工具,该工具采用快速热加工(FTP)炉和单独汽化液源供应系统(ILSS)。我们还采用了原位多步骤(IMS)工艺,即在同一反应器中连续重复薄无定形BST沉积及其结晶,以协调保形BST沉积和良好的电气性能。通过我们的热壁CVD沉积的BST显示出轻微的衬底依赖性(金属涂层与否),因此热壁CVD优于单片工具,以减少测试晶圆的运行。IMS沉积的BST在SRO和Ru电极上都显示出几乎100%的台阶覆盖率,碳杂质浓度低于单步沉积的BST,并且具有足够的电特性(漏电流<10/sup -7/ A/cm/sup 2/, Teq<0.5 nm)。
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引用次数: 1
Environmentally conscious IC molding compound without toxic flame-retardants 不含有毒阻燃剂的环保IC成型化合物
Y. Kiuchi, M. Iji
A new environmentally friendly, self-extinguishing epoxy-resin compound with no flame-retardants (such as halogen derivatives) has been developed for integrated circuit (IC) packaging. This compound mainly consists of phenol-aralkyl-type epoxy resin and hardener both of which contain a multi-aromatic substituent, fused silica powder, and additives. The compound has a high flame retardancy resulting from the formation of a stable foam layer, which retards heat transfer on the surface of the resin compound during combustion. Furthermore, the compound shows other excellent characteristics as a molding compound for IC packages. In fact, its packaging-reliability characteristics, those including resistance to humidity, soldering heat, and the effects of high-temperature storage, are better than those of current molding compounds used for large-scale integration (LSI) packaging. The new molding compound has thus already been applied to IC packages such as ball grid arrays (BGAs).
一种新型环保、不含阻燃剂(如卤素衍生物)的自熄环氧树脂化合物已被开发出来,用于集成电路封装。该化合物主要由苯酚-芳烷基型环氧树脂和硬化剂组成,两者均含有多芳香取代基、熔融硅粉和添加剂。由于形成稳定的泡沫层,该化合物具有较高的阻燃性,该泡沫层在燃烧过程中阻碍了树脂化合物表面的传热。此外,该化合物还表现出作为IC封装成型化合物的其他优良特性。事实上,它的封装可靠性特性,包括耐湿度、焊接热和高温储存的影响,比目前用于大规模集成电路(LSI)封装的成型化合物要好。因此,新的成型化合物已经应用于IC封装,如球栅阵列(BGAs)。
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引用次数: 5
Sub 0.2 /spl mu/m lithography on 300 mm wafer 在300mm晶圆片上的光刻速度低于0.2 /spl μ m
D. Ganz, A. Charles, S. Hornig, G. Hraschan, Wolfram Koestler, J. Maltabes, T. Schedel, S. Schmidt, K. Mautz, R. Schuster
We study the performance of the current 300mm lithography tool set for sub 0.2 /spl mu/m processes. The results are discussed in terms of process capability and stability. It was determined that the non-linear errors which are much higher on 300 mm wafers than on 200 mm wafers had an influence, and this is discussed in detail. We determine the root causes for the stronger appearance of these effects and propose solutions to improve the overlay performance.
我们研究了当前300mm光刻工具组的性能,用于低于0.2 /spl μ m的工艺。从工艺性能和稳定性两个方面对结果进行了讨论。确定了300 mm晶圆上的非线性误差比200 mm晶圆上的大得多,并对其影响进行了详细的讨论。我们确定了这些效果更强的根本原因,并提出了改善覆盖层性能的解决方案。
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引用次数: 0
Capturing expert knowledge [semiconductor manufacturing] 获取专业知识[半导体制造]
F. J. Sànchez
Why is it that some people can perform a task with greater precision and accuracy than others? What knowledge do they possess that qualifies them as experts? How do they consistently outperform peers who follow the same set of procedures? In the past experts were interviewed to get the answers to these questions, but this was not always effective because often experts "don't know what they know." A method was needed to capture the subconscious knowledge of the expert as well as skill proficiency. Accelerated breakthrough systems (ABS) is a methodology that was developed to do just that. The goal is to capture expert knowledge and document best-known methods (BKMs) through video based observation, raising an entire work group's performance to the expert level. The ABS process is a proven methodology for capturing expert knowledge. The six-phase method is a documented system that can be applied to a variety of knowledge and tasks, making it transferable across any function. The process is lead by a certified ABS specialist. Organizations can apply the process to close performance gaps on critical tasks dealing with equipment, process, operations or abstract dynamic skills. The key is to identify and document expert subconscious knowledge. ABS "taps in" via videotape analysis.
为什么有些人能比其他人更精确和准确地完成任务?他们拥有什么知识使他们有资格成为专家?他们是如何始终比遵循同样流程的同龄人表现得更好的呢?在过去,通过采访专家来获得这些问题的答案,但这并不总是有效的,因为专家通常“不知道他们知道什么”。需要一种方法来捕捉专家的潜意识知识和技能熟练程度。加速突破系统(ABS)就是为此开发的一种方法。目标是通过基于视频的观察获取专家知识并记录最知名的方法(BKMs),从而将整个工作组的绩效提升到专家水平。ABS流程是一种经过验证的获取专家知识的方法。六阶段方法是一个文档化的系统,可以应用于各种知识和任务,使其可以跨任何功能转移。该过程由经过认证的ABS专家领导。组织可以应用该过程来缩小处理设备、过程、操作或抽象动态技能的关键任务上的性能差距。关键是识别和记录专家的潜意识知识。ABS通过录像带分析“进入”。
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引用次数: 3
期刊
Proceedings of ISSM2000. Ninth International Symposium on Semiconductor Manufacturing (IEEE Cat. No.00CH37130)
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