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Proceedings of ISSM2000. Ninth International Symposium on Semiconductor Manufacturing (IEEE Cat. No.00CH37130)最新文献

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Process module control for low-/spl kappa/ dielectrics [CVD] 低/spl kappa/电介质的工艺模块控制[CVD]
C. Hayzelden, C. Ygartua, T. Casavant, M. Slessor, A. Srivatsa, M. Guévremont, P. Stevens, M. Young, T. Lu, R. Zhang, C. Treadwell, D. Soltz, J. Lauber, M. Krumbuegel, R. Fiordalice, S. Lange, R. Marella, S. Ashkenaz, K. Monahan, T. K. Tran, J. Leu
A process control system is composed of a variety of elements, from measurement technologies and techniques, through sampling strategies and analysis algorithms, to data-driven action plans. All components are required to ensure a stable process, however, effective control is founded upon a set of easily measured, yield-relevant parameters. In this work, we describe the use of a toolset and methodology to provide such parameters, and explore sampling and analysis components for the evaluation, development, and control of low-/spl kappa/ dielectric processes. In comparison to historically-employed interline dielectric (ILD) materials such as SiO/sub 2/, these low-/spl kappa/ materials and processes present significant integration, reliability, and stability concerns. A particularly sensitive parameter is the dielectric constant itself. Damage from high-power ultraviolet inspection techniques may also present challenges. As these relatively immature processes migrate into volume production, these same tools and parameters can be used to monitor the low-/spl kappa/ process module, improve baseline yield, and control excursions.
过程控制系统由多种要素组成,从测量技术和技术,到采样策略和分析算法,再到数据驱动的行动计划。所有的组件都需要确保一个稳定的过程,然而,有效的控制是建立在一组容易测量的,产量相关的参数。在这项工作中,我们描述了提供这些参数的工具集和方法的使用,并探索了用于评估、开发和控制低/声压级kappa/介电过程的采样和分析组件。与历史上使用的介电介质(ILD)材料(如SiO/ sub2 /)相比,这些低/spl kappa/材料和工艺具有显著的集成度、可靠性和稳定性问题。一个特别敏感的参数是介电常数本身。高功率紫外线检测技术造成的损伤也可能带来挑战。随着这些相对不成熟的工艺转移到批量生产中,这些相同的工具和参数可用于监控低/spl kappa/工艺模块,提高基准产量,并控制偏差。
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引用次数: 0
Damage-free contact etching using balanced electron drift magnetron etcher 利用平衡电子漂移磁控管蚀刻机进行无损伤接触蚀刻
R. Kaihara, M. Hirayama, S. Sugawa, T. Ohmil
A new plasma source called balanced electron drift (BED) magnetron plasma has been developed for SiO/sub 2/ contact/via hole etching. E/spl times/B drift of electrons, which is notorious for degrading the uniformity of magnetron plasmas, has been completely balanced by applying appropriate 100 MHz rf power to the upper ring electrode. As a result, charge-up damage free and highly uniform etch rate of /spl plusmn/2.72% profiles were obtained on 200 mm wafer. Micro-loading effect free etching was also achieved by suppressing excess dissociation of C/sub 4/F/sub 8/. The BED magnetron etcher has an additional benefit of reducing dopant deactivation in the Si substrate because carbon-rich fluorocarbon film can protect the Si surface from high-energy ion bombardment during the over-etch period. Also, the addition of Xe has been confirmed to exhibit drastic suppression of the dopant deactivation even at p/sup +/Si surface, which results in low contact resistance without additional ion implantation after the contact etch. The BED magnetron etcher using Xe gas can reduce a few tens of process steps after the contact etch.
平衡电子漂移(BED)磁控管等离子体用于SiO/ sub2 / contact/via空穴刻蚀。电子漂移的E/spl倍/B,这是臭名昭著的降低磁控管等离子体的均匀性,已经完全平衡通过施加适当的100 MHz射频功率上环电极。结果表明,在200 mm晶圆上获得了/spl plusmn/2.72%的无充电损伤和高度均匀的刻蚀率。通过抑制C/sub 4/F/sub 8/的过量解离,实现了微加载效应。BED磁控管蚀刻机的另一个好处是减少了Si衬底中掺杂物的失活,因为富碳氟碳膜可以保护Si表面在过蚀刻期间免受高能离子轰击。此外,Xe的加入对p/sup +/Si表面的掺杂失活也有明显的抑制作用,这使得接触蚀刻后不需要额外的离子注入即可获得较低的接触电阻。使用Xe气体的BED磁控蚀刻机可以减少接触蚀刻后几十道工序。
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引用次数: 0
Offline analysis techniques for the improvement of defect inspection recipes 改进缺陷检测配方的离线分析技术
S. P. Papa Rao, R. Guldi, J. Garvin, S. Lavangkul, D. Curran, R. Worley, J. Hightower
Yield enhancement techniques for the latest generation of devices need sensitive inspection recipes in order to detect the ever-smaller defects that can result in yield loss. Offline analysis techniques (using MATLAB, for example) for the improvement of bright-field defect-inspection tool recipes are presented. Simple techniques are given for the rapid incorporation or modification of care-areas/don't-care areas into pre-existing recipes. Postprocessing analyses of defect data are presented to show their efficacy in improving the signal-to-noise ratio for defects that might otherwise be hidden in the noise created by 'nuisance' defects. Examples are presented to show how design-databases and reticle inspection data can be harnessed in understanding defect mechanisms.
最新一代器件的良率提高技术需要灵敏的检测配方,以便检测可能导致良率损失的更小的缺陷。介绍了用于改进光场缺陷检测工具配方的离线分析技术(例如使用MATLAB)。本文给出了一些简单的技术,可以将关心区域/不关心区域快速合并或修改到已有的配方中。提出了缺陷数据的后处理分析,以显示它们在提高缺陷的信噪比方面的有效性,否则这些缺陷可能隐藏在由“讨厌的”缺陷产生的噪声中。举例说明了如何利用设计数据库和线轨检查数据来理解缺陷机制。
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引用次数: 3
Critical area based yield modeling on an advanced microprocessor design 基于关键区域的成品率建模的先进微处理器设计
J. Segal, S. Parker, S. Bakarian, J. Pak
Critical area analysis was performed on a complex microprocessor design. (>1 Gbyte GDS file). The following applications of critical area analysis are demonstrated: yield partitioning by process layer, yield partitioning by layout block, and design for manufacturability. Advanced features such as netlist extraction, layer shift operation, and geometric expansion compared to Monte Carlo critical area extraction are discussed.
对一个复杂的微处理器设计进行了临界区域分析。(> 1gb的GDS文件)。演示了关键区域分析的以下应用:按工艺层划分良率,按布局块划分良率,以及可制造性设计。讨论了网络列表提取、层移位操作和与蒙特卡罗关键区域提取相比的几何扩展等高级特性。
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引用次数: 4
Thermomechanical failures in silicon electronic devices 硅电子器件的热机械失效
V. Atluri, L.M. Dass, K. Seshan, K.C. Patel, R. Stage, TP Alexander, T. Dory, S. Balakrishnan
In this paper we present the results related to thermomechanical failures (TMF) in silicon integrated circuits assembled in plastic packages. Damage to silicon was believed to be caused by the thermal mismatch stress due to large difference in coefficients of thermal expansion between silicon die and plastic assembly package. The damage was primarily concentrated at the comer of the unit and was considered as a high risk compromising reliability. In order to address the TMF damage to silicon, different structures such as metal locking structures, guard ring modification, slotting assembly fiducials and elimination of passivation at the scribe street were studied Silicon incorporating the structures was assembled in plastic packages and reliability tested. All the units were electrical tested. The results showed that the scribe street passivation and fab process alignment marks play a key role during assembly saw process and related TMF performance. Visual inspections were performed to understand the effect of nitride passivation thickness, package stiffness, and thermal cycling stresses on TMF damage induced on Si devices assembled in Organic Land Grid Array (OLGA) packages.
本文介绍了塑料封装硅集成电路热机械失效(TMF)的相关研究结果。硅的损伤被认为是由于硅模与塑料组装件之间的热膨胀系数差异较大而产生的热失配应力造成的。损坏主要集中在机组的角落,被认为是危及可靠性的高风险。为了解决TMF对硅的损伤问题,研究了金属锁紧结构、保护环修饰、开槽装配基准和消除十字街钝化等不同结构,并对采用这些结构的硅进行了塑料封装组装和可靠性测试。所有的设备都经过了电气测试。结果表明,刻字街钝化和晶圆工艺对组装过程和相关TMF性能起着关键作用。通过视觉检测了解氮化钝化厚度、封装刚度和热循环应力对有机栅格阵列(OLGA)封装中组装的Si器件的TMF损伤的影响。
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引用次数: 0
Transforming Intel factories from global presence to global operation! 将英特尔工厂从全球存在转变为全球运营!
R. J. Montoya, G. Williams
The collective output of multiple high volume factories located around the world has enabled Intel to satisfy the enormous demand requirements of customers worldwide. The global operation concept transforms this cooperation barrier into a strategic advantage by sharing resources to improve engineering support of Intel's global manufacturing operation. The concept capitalizes on e-manufacturing concepts and Intel's "copy exactly methodology", which ensure that factories have virtually identical infrastructure. Downtime events that require engineering support can be handled by engineering support from any of Intel identical factories. Downtime incidents are automatically routed to the appropriate engineer worldwide. It also gives them the ability to remotely access and control tools from other factories. This technology allows virtually any issue that requires engineering support to be solved remotely. Typically, to reduce the potential downtime impact, downtime events are handled by engineers on-call. The concept is being expanded into many different engineering functions and among additional factories to further increase the hours of on-site engineering coverage. This paper describes the benefits and challenges involved with implementing this concept at Intel.
位于世界各地的多个大批量工厂的集体产出使英特尔能够满足全球客户的巨大需求。全球运营理念将这种合作障碍转化为战略优势,通过资源共享来改善英特尔全球制造运营的工程支持。这个概念利用了电子制造概念和英特尔的“完全复制方法”,确保工厂拥有几乎相同的基础设施。需要工程支持的停机事件可以由任何Intel相同工厂的工程支持处理。停机事件会自动发送给全球相应的工程师。它还使他们能够远程访问和控制其他工厂的工具。这项技术几乎可以远程解决任何需要工程支持的问题。通常,为了减少潜在的停机影响,停机事件由随叫随到的工程师处理。这个概念正在扩展到许多不同的工程功能和其他工厂,以进一步增加现场工程覆盖的时间。本文描述了在英特尔实现这一概念所带来的好处和挑战。
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引用次数: 3
Development of ozonated ultrapure water supplying system using direct-dissolving method 直接溶解法臭氧化超纯水供应系统的研制
K. Tsukamoto, T. Mizuniwa, J. Ida, O. Ota, I. Morita
A new ozonated ultrapure water (O/sub 3/-UPW) supplying system has been established. In the new O/sub 3/-UPW supplying system, a direct dissolving method that can supply O/sub 3/-UPW to many separated points of use from a single unit has been employed. In this system, ozone-containing gas is directly introduced in ultrapure water (direct dissolving) and the water/gas mixture is transported to many points of use through a piping system. At each point of use, bubbles in water/gas mixture are separated and O/sub 3/-UPW without bubbles is supplied to the cleaning equipment. The concentration of dissolved ozone in water rapidly decreases because of self-decomposition. On the other hand ozone in the gas phase is more stable than in the water phase and ozone in the bubbles (gas phase) becomes dissolved in the water while transported through the piping system. As a result; O/sub 3/-UPW with the ozone concentration of higher than 5 ppm is supplied to the cleaning equipment that is installed at distant places as far as 100 m from ozone gas introducing point. We have provided the new system in one of the latest LCD fabrication plants, which is presently in operation.
建立了一种新型臭氧超纯水(O/sub - 3/-UPW)给水系统。在新型O/sub - 3/-UPW供给系统中,采用直接溶解的方式,将O/sub - 3/-UPW从一台机组输送到多个不同的使用点。在该系统中,含臭氧气体直接引入超纯水(直接溶解),水/气混合物通过管道系统输送到许多使用点。在每个使用点,分离水/气混合物中的气泡,并向清洁设备提供无气泡的O/sub 3/-UPW。水中溶解臭氧的浓度由于自分解而迅速下降。另一方面,气相中的臭氧比水相中的臭氧更稳定,气泡(气相)中的臭氧在通过管道系统输送时溶解在水中。结果;臭氧浓度高于5ppm的O/sub 3/-UPW供应给安装在距离臭氧气体引入点100米远的清洁设备。我们已经在最新的LCD制造工厂之一提供了新系统,该工厂目前正在运营。
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引用次数: 0
Short cycle killer-particle control based on accurate in-line defect classification 基于精确在线缺陷分类的短周期杀伤颗粒控制
A. Shimoda, K. Watanabe, Y. Takagi, S. Maeda
We present a systematic yield ramp-up method that can quickly screen "killer" particles associated with yield loss and pinpoint their entry point to the process. The proposed method uses automatic defect classification (ADC) to segregate killer particles. The practicality of this method is demonstrated by the results of experiments using actual production wafers. This method will make killer particle control more timely.
我们提出了一种系统的产量增加方法,可以快速筛选与产量损失相关的“杀手”颗粒,并确定其进入过程的点。该方法采用自动缺陷分类(ADC)分离杀伤粒子。在实际生产晶圆上的实验结果证明了该方法的实用性。这种方法将使杀伤粒子的控制更加及时。
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引用次数: 3
Improvement in throughput of silicon epitaxial process by using in-line moisture monitoring 利用在线水分监测提高硅外延工艺的产量
H. Hasegawa, T. Yamaoka, M. Hamano, Y. Ishihara, T. Satoh
In epitaxial process, halide and hydrogen halide gases are used as a source gas or chamber cleaning gas. These gases are very corrosive in the presence of moisture. Hence, metal contamination will be very severe problem, if moisture get into epitaxial process. So we investigated the behavior of moisture gotten into the epitaxial process chamber and the relationship between moisture concentration and metal contamination. As a result, they became clear that moisture in the process chamber is promptly adsorbed on the inner surface of the process chamber and it does not leave easily except for HCl gas atmosphere, and that metal contamination level relates to moisture concentration. Therefore, the moisture monitoring and controlling can reduce the frequency of ex-situ metal inspection such as SIMS, SPV and DLTS. The improvement of the throughput is also expected because of inspection time reduction and quick startup after maintenance. The moisture monitoring with spectrometer could be very effective on both cost and quality.
在外延工艺中,卤化物和卤化氢气体被用作源气体或室清洗气体。这些气体在有水分的情况下具有很强的腐蚀性。因此,如果湿气进入外延过程,金属污染将是非常严重的问题。因此,我们研究了外延加工腔内水分的行为以及水分浓度与金属污染的关系。结果,他们清楚地认识到,工艺室中的水分被迅速吸附在工艺室的内表面上,除了HCl气体外,它不易离开,并且金属污染水平与水分浓度有关。因此,水分监测和控制可以减少SIMS、SPV和DLTS等金属非原位检测的频率。由于减少了检查时间和维修后的快速启动,也有望提高吞吐量。用光谱仪进行水分监测在成本和质量上都是非常有效的。
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引用次数: 0
Autonomic information system for pre-production of modern LSIs 现代lsi预生产的自主信息系统
H. Ozaki, K. Yatnana, Y. Matsuo, T. Murakami, T. Yamamo, K. Morimoto, A. Shigetomi
To realize an efficient pre-production line, we developed "Autonomic Information System for modern LSIs " (AIS). This system is combined with yield management system (YMS) and manufacturing management system (Fab Host) by using personal computers. It distributes visual information about loss-time of bottleneck equipment on production clearly and a particle map with background data for each lot and each process. By using this information system, all the concerned persons (line manager, engineers and technicians) can dissolve problems independently, appropriately and quickly like the autonomic nervous system works in the human body. "AIS" has been developing in our R&D pilot line as a loss-time reduction tool.
为了实现高效的预生产线,我们开发了“现代lsi自主信息系统”(AIS)。本系统通过个人电脑与产量管理系统(YMS)和生产管理系统(Fab Host)相结合。它清晰地展示了生产中瓶颈设备的损耗时间的可视化信息,以及每个批次和每个工艺的背景数据的粒子图。通过使用这个信息系统,所有相关人员(直线经理、工程师和技术人员)都可以像人体的自主神经系统一样独立、适当、快速地解决问题。“AIS”在我们的研发中试线上一直在发展,作为减少损耗的工具。
{"title":"Autonomic information system for pre-production of modern LSIs","authors":"H. Ozaki, K. Yatnana, Y. Matsuo, T. Murakami, T. Yamamo, K. Morimoto, A. Shigetomi","doi":"10.1109/ISSM.2000.993686","DOIUrl":"https://doi.org/10.1109/ISSM.2000.993686","url":null,"abstract":"To realize an efficient pre-production line, we developed \"Autonomic Information System for modern LSIs \" (AIS). This system is combined with yield management system (YMS) and manufacturing management system (Fab Host) by using personal computers. It distributes visual information about loss-time of bottleneck equipment on production clearly and a particle map with background data for each lot and each process. By using this information system, all the concerned persons (line manager, engineers and technicians) can dissolve problems independently, appropriately and quickly like the autonomic nervous system works in the human body. \"AIS\" has been developing in our R&D pilot line as a loss-time reduction tool.","PeriodicalId":104122,"journal":{"name":"Proceedings of ISSM2000. Ninth International Symposium on Semiconductor Manufacturing (IEEE Cat. No.00CH37130)","volume":"119 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2000-09-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"126014568","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
期刊
Proceedings of ISSM2000. Ninth International Symposium on Semiconductor Manufacturing (IEEE Cat. No.00CH37130)
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