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Dynamic platform modeling for concurrent product-production reconfiguration 面向并发产品-生产重构的动态平台建模
Pub Date : 2020-10-30 DOI: 10.1177/1063293X20958938
Jonas Landahl, R. Jiao, J. Madrid, R. Söderberg, H. Johannesson
To meet a wide range of customer needs, a variety of product concepts can be modeled employing a platform approach. Whereas frequent market changes can be accommodated by dynamically modifying product concepts in iterations, capabilities in production are seldom well incorporated as part of design iterations. In this paper, a dynamic platform modeling approach that supports concurrent product-production reconfiguration is presented. The approach builds on Set-Based Concurrent Engineering (SBCE) processes and a function modeling technique is used to represent product-production variety streams inherent in a production operation model. To demonstrate the approach, a comprehensive case from the aerospace industry is presented. Conceptual representations of a set of aero engine sub-systems and a variety of welding configurations, including their inherent constraints, are mutually modeled and assessed. The results show that a set of product-production alternatives can be dynamically controlled by integrating product-production constraints using a production operation model. Following SBCE processes, inferior alternatives can be put aside until new information becomes available and a new set of alternatives can be reconfigured. The dynamics and concurrency of the approach can potentially reduce the risk of late and costly modifications that propagate from design to production.
为了满足广泛的客户需求,可以使用平台方法对各种产品概念进行建模。虽然频繁的市场变化可以通过在迭代中动态修改产品概念来适应,但生产中的功能很少被很好地纳入设计迭代的一部分。提出了一种支持产品-生产并行重构的动态平台建模方法。该方法建立在基于集合的并发工程(SBCE)过程的基础上,并使用功能建模技术来表示生产操作模型中固有的产品-生产多样性流。为了演示该方法,给出了一个来自航空航天工业的综合案例。一组航空发动机子系统和各种焊接配置的概念表示,包括其固有约束,相互建模和评估。结果表明,利用生产运行模型,通过集成产品-生产约束,可以对一组产品-生产备选方案进行动态控制。按照SBCE流程,可以将较差的替代方案放在一边,直到获得新的信息,并且可以重新配置一组新的替代方案。该方法的动态性和并发性可以潜在地降低从设计传播到生产的后期和昂贵的修改的风险。
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引用次数: 9
Machine learning-based design features decision support tool via customers purchasing data analysis 基于机器学习的设计功能通过客户购买数据分析决策支持工具
Pub Date : 2020-10-22 DOI: 10.1177/1063293X20963313
Jian Zhang, X. Chu, A. Simeone, P. Gu
Decision-making on design features such as specifications and components is an essential aspect of new product development. Customers product preferences and their variations provide the basis of design features decision. Big data of product sales are an emerging source for the obtaining of customers preferences on product features. In this work, a machine learning-based design features decision support tool is proposed through big sales data analysis. Customers preferred product features and their combinations are predicted based on the sales data. Physical feasibility of the product features combinations is considered for customers preference analysis. Cluster analysis method is proposed to identify common and alternative design of product features. Based on specification/component relationships, design features decisions of product components are carried out by grouping product component into noncritical, common, and alternative components. A case study on electric toy cars was included to illustrate the effectiveness of the proposed method.
对设计特征(如规格和部件)的决策是新产品开发的一个重要方面。顾客的产品偏好及其变化为设计特征决策提供了依据。产品销售大数据是获取消费者对产品特性偏好的新兴来源。本文通过对大销售数据的分析,提出了一种基于机器学习的设计特征决策支持工具。根据销售数据预测客户偏好的产品功能及其组合。考虑产品特征组合的物理可行性,进行顾客偏好分析。提出了聚类分析方法来识别产品特征的共同设计和替代设计。基于规范/组件关系,产品组件的设计特征决策通过将产品组件分组为非关键组件、通用组件和可选组件来实现。最后以电动玩具汽车为例,验证了该方法的有效性。
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引用次数: 7
A survey of concurrency-oriented refactoring 面向并发的重构概述
Pub Date : 2020-10-08 DOI: 10.1177/1063293X20958932
Yang Zhang, Liuxu Li, Dongwen Zhang
Refactoring has become an effective approach to convert sequential programs into concurrent programs. Many refactoring algorithms and tools are proposed to assist developers in writing high-performance concurrent programs. Although researchers actively conduct surveys on refactoring, we are not aware of any survey that summarizes, categorizes and discusses concurrency-oriented refactoring. To this end, this paper presents a survey that investigates how refactoring assists with concurrent programming. To the best of our knowledge, this paper is the first survey that summarizes the state-of-the-art, concurrency-oriented refactoring. First, we design six research questions addressing the concurrent structure, programming language, performance improvement and consistency evaluation. Second, we answer these questions by examining the related papers and then present the results to show how refactoring provides support for concurrent programming after a decade of development, such as transforming the concurrent structures, supporting parallel language, and improving performance. Finally, we summarize the related works and present the future trends.
重构已经成为将顺序程序转换为并发程序的有效方法。人们提出了许多重构算法和工具来帮助开发人员编写高性能的并发程序。尽管研究人员积极地对重构进行调查,但我们还没有看到任何对面向并发的重构进行总结、分类和讨论的调查。为此,本文对重构如何帮助并发编程进行了调查。据我们所知,本文是第一篇总结当前最先进的面向并发的重构的综述。首先,我们设计了六个研究问题,分别涉及并发结构、编程语言、性能改进和一致性评估。其次,我们通过查阅相关论文来回答这些问题,然后给出结果,展示重构如何在十年的发展之后为并发编程提供支持,例如转换并发结构、支持并行语言和提高性能。最后,对相关工作进行了总结,并对未来发展趋势进行了展望。
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引用次数: 2
A cloud integrated strategy for reconfigurable manufacturing systems 面向可重构制造系统的云集成策略
Pub Date : 2020-10-02 DOI: 10.1177/1063293X20958937
Bo Guo, Fu-Shin Lee, Chen-I Lin, Yun-qing Lu
Manufacturing industries nowadays need to reconfigure their production lines promptly as to acclimate to rapid changing markets. Meanwhile, exercising system reconfigurations also needs to manage innumerous types of manufacturing apparatus involved. Nevertheless, traditional incompatible manufacturing systems delivered by exclusive vendors usually increase manufacture costs and prolong development time. This paper presents a novel RMS framework, which is intended to implement a Redis master/slave server mechanism to integrate various CNC manufacturing apparatus, hardware control means, and data exchange protocols through developed configurating codes. In the RMS framework each manufacturing apparatus or accessory stands for an object, and information of recognized CNC control panel image features, associated apparatus tuned parameters, communication formats, operation procedures, and control APIs, are stored into the Redis master cloud server database. Through implementation of machine vision techniques to acquire CNC controller panel images, the system effectively identifies instantaneous CNC machining states and response messages once the embedded image features are recognized. Upon demanding system reconfigurations for the manufacturing resources, the system issues commands from Redis local client servers to retrieve the stored information in the Redis master cloud servers, in which the resources for registered CNC machines, robots, and built-in accessories are maintained securely. The system then exploits the collected information locally to reconfigure involved manufacturing resources and starts manufacturing immediately, and thus is capable to promptly response to fast revised orders in a comitative market. In a prototyped RMS architecture, the proposed approach takes advantage of recognized feedback visual information, which is obtained using an invariant image feature extraction algorithm, and effectively commands an industrial robot to accomplish demanded actions on a CNC control panel, as a regular operator does daily in front of the CNC machine for manufacturing.
如今的制造业需要迅速重新配置生产线,以适应快速变化的市场。同时,进行系统重构还需要管理涉及的众多类型的制造设备。然而,由独家供应商提供的传统不兼容制造系统通常会增加制造成本并延长开发时间。本文提出了一种新的RMS框架,该框架旨在实现Redis主/从服务器机制,通过开发配置代码集成各种CNC制造设备、硬件控制手段和数据交换协议。在RMS框架中,每个制造设备或配件代表一个对象,识别的CNC控制面板图像特征、相关设备调谐参数、通信格式、操作程序和控制api等信息存储在Redis主云服务器数据库中。通过实现机器视觉技术获取数控控制器面板图像,一旦识别出嵌入的图像特征,系统就能有效地识别出数控加工的瞬时状态和响应信息。当需要对制造资源进行系统重新配置时,系统从Redis本地客户端服务器发出命令,检索存储在Redis主云服务器中的信息,在主云服务器中,注册的数控机床、机器人和内置配件的资源得到安全维护。然后,系统利用收集到的本地信息重新配置相关的制造资源并立即开始生产,从而能够在模拟市场中快速响应快速修改的订单。在原型RMS架构中,该方法利用使用不变图像特征提取算法获得的识别反馈视觉信息,有效地命令工业机器人在CNC控制面板上完成所需的动作,就像普通操作员每天在数控机床前进行制造一样。
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引用次数: 7
Agile-Concurrent hybrid: A framework for concurrent product development using Scrum 敏捷-并发混合:一个使用Scrum进行并发产品开发的框架
Pub Date : 2020-09-24 DOI: 10.1177/1063293X20958541
Tena Žužek, J. Kušar, L. Rihar, T. Berlec
Agile development became very popular at the beginning of the 21st century when the Manifesto for Agile Software Development was released. Since then, it has been predominant in the software industry and has been increasingly transferred to the development of physical products due to its great success. There are many studies on Agile-Stage-Gate hybrids that combine agile Scrum and the traditional Stage-Gate model, however no research has been found that addresses a direct integration of Scrum into a concurrent product development model in a similar way. In this paper, we therefore examine the possibility of introducing Scrum into the concurrent product development and propose a Scrum framework for an Agile-Concurrent hybrid. We propose that the framework for concurrent development remains unchanged: the stages overlap and the track-and-loop approach is preserved, while Scrum is proposed for the execution of day-to-day work. The main advantage of the proposed hybrid is that after each iteration the customer reviews the results of an entire loop, not just of one stage, which enables a broader understanding of the progress and facilitates a more extensive feedback. A quicker resolution of discrepancies, and a faster and more effective response to change is thus ensured. In the paper, the needed organizational changes and potential implementation issues are also discussed.
敏捷开发在21世纪初《敏捷软件开发宣言》发布后变得非常流行。从那时起,它在软件行业占据主导地位,并由于其巨大的成功而越来越多地转移到物理产品的开发中。有很多关于敏捷-阶段-门混合模式的研究,将敏捷Scrum和传统的阶段-门模型结合起来,但是没有研究发现以类似的方式将Scrum直接集成到并发产品开发模型中。因此,在本文中,我们研究了将Scrum引入并发产品开发的可能性,并提出了一个敏捷-并发混合的Scrum框架。我们建议并行开发的框架保持不变:阶段重叠,track-and-loop方法保留,而Scrum建议用于执行日常工作。所建议的混合方法的主要优点是,在每次迭代之后,客户审查整个循环的结果,而不仅仅是一个阶段的结果,这使得对进展有了更广泛的理解,并促进了更广泛的反馈。因此,可以确保更快地解决差异,更快、更有效地对变化作出反应。本文还讨论了所需的组织变革和潜在的实施问题。
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引用次数: 12
Multidisciplinary collaborative optimization based on relaxation method for solving complex problems 基于松弛法的多学科协同优化求解复杂问题
Pub Date : 2020-09-24 DOI: 10.1177/1063293X20958921
H. Chagraoui, M. Soula
The purpose of the present work is to improve the performance of the standard collaborative optimization (CO) approach based on an existing dynamic relaxation method. This approach may be weakened by starting design points. First, a New Relaxation (NR) method is proposed to solve the difficulties in convergence and low accuracy of CO. The new method is based on the existing dynamic relaxation method and it is achieved by changing the system-level consistency equality constraints into relaxation inequality constraints. Then, a Modified Collaborative Optimization (MCO) approach is proposed to eliminate the impact of the information inconsistency between the system-level and the discipline-level on the feasibility of optimal solutions. In the MCO approach, the impact of the inconsistency is treated by transforming the discipline-level constrained optimization problems into an unconstrained optimization problem using an exact penalty function. Based on the NR method, the performance of the MCO approach carried out by solving two multidisciplinary optimization problems. The obtained results show that the MCO approach has improved the convergence of CO significantly. These results prove that the present MCO succeeds in getting feasible solutions while the CO fails to provide feasible solutions with the used starting design points.
本文的目的是改进基于现有动态松弛方法的标准协同优化(CO)方法的性能。这种方法可能会被起始设计点削弱。首先,在现有动态松弛方法的基础上,将系统级一致性等式约束改为松弛不等式约束,提出了一种新的松弛(NR)方法,解决了CO的收敛困难和精度低的问题。然后,提出了一种改进的协同优化方法,以消除系统级和学科级信息不一致对最优解可行性的影响。在MCO方法中,通过使用精确惩罚函数将学科级约束优化问题转化为无约束优化问题来处理不一致性的影响。在NR方法的基础上,通过求解两个多学科优化问题对MCO方法进行性能优化。结果表明,MCO方法显著提高了CO的收敛性。这些结果证明,目前的MCO能够成功地得到可行的解,而CO不能提供可行的解与所用的起始设计点。
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引用次数: 2
Supporting feature-oriented evolution in industrial automation product lines 支持工业自动化产品线中面向功能的演进
Pub Date : 2020-09-24 DOI: 10.1177/1063293X20958930
Daniel Hinterreiter, L. Linsbauer, Kevin Feichtinger, Herbert Prähofer, P. Grünbacher
In the domain of industrial automation companies nowadays need to serve a mass market while at the same time customers demand highly customized solutions. To tackle this problem, companies frequently define software product lines (SPLs), which allow to automatically derive and further customize individual solutions based on a common platform. SPLs rely on defining common and variable platform features together with mappings, which define how the features are realized in implementation artifacts. In concurrent engineering such a feature-oriented process is challenged by the evolution of features, the complexity of feature-to-artifact mappings, and the diversity of the implementation artifacts. To address these challenges this paper introduces an approach supporting feature-oriented development and evolution in industrial SPLs. We outline the key elements and operations of our approach, including an implementation in a development environment. We report results of evaluating our approach regarding functional correctness, usefulness, and scalability based on a case study of a Pick-and-Place Unit (PPU) and an industrial case system.
在工业自动化领域,如今的公司需要服务于大众市场,同时客户需要高度定制的解决方案。为了解决这个问题,公司经常定义软件产品线(SPLs),它允许自动派生并进一步定制基于公共平台的单个解决方案。SPLs依赖于定义公共的和可变的平台特性以及映射,映射定义了如何在实现构件中实现这些特性。在并行工程中,这样一个面向特征的过程受到了特征演化、特征到工件映射的复杂性以及实现工件的多样性的挑战。为了解决这些挑战,本文介绍了一种支持面向功能的工业spc开发和演变的方法。我们概述了我们的方法的关键元素和操作,包括在开发环境中的实现。我们报告了基于一个取放单元(PPU)和一个工业案例系统的案例研究,评估我们的方法在功能正确性、有用性和可扩展性方面的结果。
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引用次数: 12
R&D roadmap for process robotization driven to the digital transformation of the industry 4.0 流程机器人化驱动工业4.0数字化转型的研发路线图
Pub Date : 2020-09-24 DOI: 10.1177/1063293X20958927
G. Barbosa, S. Shiki, Iris Bento da Silva
This paper lays emphasis on a proposal of a tailor-made roadmap that manages the knowledge related to automation skills to be applied during the concurrent engineering phase. The approach of this Research and Development (R&D) roadmap is a particular guideline in a structured form that uses the concepts of Plan-Do–Check–Act (PDCA) method integrated to other quality tools and know-how in robotization, for management of this specific knowledge. This research work aims to guide the staff (project managers, engineers and technicians) who work multidisciplinary in concurrent engineering environment about the robot’s implementation steps and significant tips related to the deployment phases that can be beneficial when this proposed roadmap is applied. Also, it was developed to assist the robot’s installation and their validation on shop floor, aiming the best class of industrial processes regarding the automation. The main contribution and novelty of this paper is to propose a R&D roadmap that drives and assists the multidisciplinary work teams since the identification of robotization opportunities till the assurance of quality requirements established for the concerned process, in addition to a continuous improvement program to carry it on. Besides that, this work provides a high relevance in terms of knowledge management related to robotization expertise, spread of practical skills in concurrent engineering context and an unprecedented innovative contribution at science frontier.
本文强调了一个定制路线图的建议,该路线图管理与并行工程阶段中应用的自动化技能相关的知识。本研究与开发(R&D)路线图的方法是一种结构化形式的特定指导方针,它使用计划-执行-检查-行动(PDCA)方法的概念,将其与其他质量工具和自动化技术相结合,用于管理这一特定知识。本研究工作旨在指导在并行工程环境中工作的多学科人员(项目经理、工程师和技术人员)了解机器人的实施步骤和与部署阶段相关的重要提示,这些提示在应用所建议的路线图时可能是有益的。此外,它还用于协助机器人的安装和车间验证,旨在实现自动化方面的最佳工业过程。本文的主要贡献和新颖之处在于提出了一个研发路线图,该路线图可以驱动和协助多学科工作团队,从识别机器人化机会到为相关过程建立质量要求的保证,以及持续改进计划。此外,这项工作在与机器人化专业知识相关的知识管理方面提供了高度相关性,在并行工程背景下传播实用技能,并在科学前沿做出了前所未有的创新贡献。
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引用次数: 8
Managing concurrent execution of multiple activities in product development process 管理产品开发过程中多个活动的并发执行
Pub Date : 2020-09-01 DOI: 10.1177/1063293X20957994
Gyesik Oh, Y. Hong
Many companies adopt concurrent engineering in their product-development projects in order to reduce time to market. Concurrent engineering requires careful management, since the uncertainty of transferred information leads to rework and renders a development process complex. Most of the existing studies on concurrent engineering have analyzed overlapping between two activities. The present study expanded the research scope by modeling the developmental process of the concurrent execution of multiple activities as the result of management decisions, the overlapping ratio, and the information transfer frequency. When multiple activities are overlapped, it is more difficult to model a development process, since the uncertainty of cascaded information has impacts on many activities. The quantitative model developed in the present study provides insights into the uncertainty of information and the product-development process. Based on the generalized process model for multiple-activity overlapping, the optimal decision to minimize project duration was considered. As a solution to the dilemma of the high computational burden of considering all feasible decision sets, this paper proposes a myopic heuristic. The project management heuristic proposed in this paper is intended to assist managers in the decision-making process, as well as reducing the intermediate deadlines in project main plan.
许多公司在其产品开发项目中采用并行工程,以缩短产品上市时间。并行工程需要仔细的管理,因为传递信息的不确定性会导致返工,并使开发过程变得复杂。现有的并行工程研究大多分析了两个活动之间的重叠。本研究通过对管理决策、重叠率、信息传递频率等因素对多活动并发执行的发展过程进行建模,拓展了研究范围。当多个活动重叠时,由于级联信息的不确定性会对许多活动产生影响,因此对开发过程建模更加困难。本研究建立的定量模型提供了对信息不确定性和产品开发过程的见解。基于多活动重叠的广义过程模型,考虑了最小化项目工期的最优决策。为了解决考虑所有可行决策集的计算量大的困境,本文提出了一种近视启发式算法。本文提出的项目管理启发式方法旨在帮助管理者进行决策,并减少项目主计划中的中间期限。
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引用次数: 5
Quality Function Deployment and Analytic Hierarchy Process: A literature review of their joint application 质量功能部署与层次分析法:两者联合应用的文献综述
Pub Date : 2020-09-01 DOI: 10.1177/1063293X20958936
Leonardo Medeiros Vaz de Oliveira, Hugo Ferreira dos Santos, Mariana Rodrigues de Almeida, J. A. F. Costa
The aim of this paper is to review the literature on the combined use of Quality Function Deployment (QFD) and Analytic Hierarchy Process (AHP) methodologies and to apply a comprehensive analysis over the resulting publications. The paper seeks to classify the articles with regard to their variations and extensions, and application areas. The articles are mostly applied in manufacturing, supply chain, higher education, strategy, service and sustainability. This review is characterized by a quantitative and qualitative approach of a non-probabilistic intentional sample composed of 100 academic papers – 98 articles and 2 reviews. For this purpose, the Scopus database was selected as a means to undertake a systematic investigation with a longitudinal cut from 1994 to 2015. The aim of this paper also contributes toward complementing Ho and Mehrjerdi revisions on deepening the QFD-AHP joint application. The limitation is related to the sample of works focus of this review, restricted to the Scopus database, thereby not characterizing the literature universe. A proposal for further investigations is to expand the search scope to other databases and to carry out a deeper analysis on each application area presented.
本文的目的是回顾结合使用质量功能部署(QFD)和层次分析法(AHP)方法的文献,并对结果出版物进行全面分析。本文试图分类的条款,关于他们的变化和扩展,和应用领域。文章主要应用于制造业、供应链、高等教育、战略、服务和可持续发展等领域。本综述的特点是采用定量和定性方法对100篇学术论文组成的非概率意向样本进行分析,包括98篇文章和2篇综述。为此,选择Scopus数据库作为手段,从1994年到2015年进行纵向切割的系统调查。本文的目的也有助于对Ho和Mehrjerdi修订在深化QFD-AHP联合应用方面的补充。这一限制与本综述的作品样本焦点有关,仅限于Scopus数据库,因此没有描述文学世界。进一步调查的建议是将搜索范围扩大到其他数据库,并对所提出的每个应用领域进行更深入的分析。
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引用次数: 11
期刊
Concurrent Engineering
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