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The Effect of Microstructure on Local Corrosion Product Formation during Initial SO2-Induced Atmospheric Corrosion of ZnAlMg Coating Studied by FTIR-ATR FPA Chemical Imaging FTIR-ATR FPA化学成像研究了so2诱导ZnAlMg涂层大气腐蚀过程中微观结构对局部腐蚀产物形成的影响
Pub Date : 2023-09-08 DOI: 10.3390/cmd4030026
Dan Persson, Dominique Thierry, N. LeBozec
The initial atmospheric corrosion of ZM (ZnAlMg)-coated steel in humid air (85% RH) and humid argon (85% RH) containing 320 ppb SO2 was studied using in situ infrared reflection absorption spectroscopy (IRRAS), FTIR-ATR focal plane array (FPA) imaging and SEM-EDS. The corrosion products formed in humid air containing SO2 are mainly composed of magnesium sulphites and sulphates, with sulphite-containing corrosion products formed initially while the contribution from sulphates increased with exposure time. The results from FTIR-FPA imaging and SEM-EDS showed that the magnesium sulphite and sulphate are formed mainly on eutectic phases with a higher quantity of corrosion products formed on the binary eutectic (Zn-MgZn2) phases. This is due to presence of microgalvanic elements with the zinc-rich phases as the main sites for the cathodic oxygen reduction while the anodic reactions take place on the eutectic areas. Sulphate content is the highest on the binary eutectic phases, due to the microgalvanic effects and the production of oxidants by the cathodic reaction, which increases the oxidation of sulphite to sulphate.
采用原位红外反射吸收光谱(IRRAS)、FTIR-ATR焦平面阵列(FPA)成像和SEM-EDS研究了ZM (ZnAlMg)涂层钢在含320 ppb SO2的潮湿空气(85% RH)和潮湿氩气(85% RH)中的初始大气腐蚀。在含SO2的潮湿空气中形成的腐蚀产物主要由亚硫酸镁和硫酸盐组成,含亚硫酸盐的腐蚀产物最初形成,硫酸盐的贡献随着暴露时间的增加而增加。FTIR-FPA成像和SEM-EDS分析结果表明,亚硫酸镁和硫酸镁主要在共晶相上形成,在二元共晶(Zn-MgZn2)相上形成的腐蚀产物较多。这是由于富锌相的微电元素的存在作为阴极氧还原的主要部位,而阳极反应发生在共晶区域。硫酸盐含量在二元共晶相中最高,这是由于微电效应和阴极反应产生的氧化剂,这增加了亚硫酸盐氧化成硫酸盐。
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引用次数: 0
Plasma Electrolytic Oxidation on Magnesium AZ31 with Sepiolite as Inhibitor Carrier for Improved Corrosion Protection 海泡石作为缓蚀剂载体对AZ31镁的等离子体电解氧化提高其防腐性能
Pub Date : 2023-08-30 DOI: 10.3390/cmd4030025
Robert Sottor, Ricarda Gruen, Kerstin Kremmer, S. Lederer, M. Schneider, Wolfram Fuerbeth
Plasma electrolytic oxidation (PEO) in an alkaline silicate electrolyte containing nanosized sepiolite fibers was carried out on magnesium alloy AZ31. The mineral fibers were loaded with different corrosion inhibitors and incorporated in situ during the PEO treatment. The composition and microstructure of the PEO coatings were investigated by SEM. It was shown that the fibers are located on the surface as well as inside the “weak spots” of the coating, i.e., pores and discharge channels. The fixation of the particles is caused by sintering due to the heat developed during the PEO treatment. Investigations using electrochemical impedance spectroscopy and linear sweep voltammetry in 0.01 M NaCl solution confirmed an improvement of the corrosion protection. The use of the inhibitors shifts the critical pitting potential in the anodic direction. Regarding efficiency, cerium-loaded sepiolite showed the best behavior by shifting the pitting potential by +0.9 V.
在含纳米海泡石纤维的碱性硅酸盐电解质中对镁合金AZ31进行了等离子体电解氧化(PEO)。在PEO处理过程中,矿物纤维被装载了不同的缓蚀剂,并在原位掺入。用扫描电镜研究了PEO涂层的组成和微观结构。结果表明,纤维既位于涂层的表面,也位于涂层的“薄弱点”,即孔隙和放电通道内。由于PEO处理过程中产生的热量,颗粒的固定是由烧结引起的。通过电化学阻抗谱和线性扫描伏安法在0.01 M NaCl溶液中的研究,证实了该材料的防腐性能有所提高。抑制剂的使用使临界点蚀电位向阳极方向移动。在效率方面,载铈海泡石表现出最好的行为,将点蚀电位移动了+0.9 V。
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引用次数: 0
Improved and Innovative Accident-Tolerant Nuclear Fuel Materials Considered for Retrofitting Light Water Reactors—A Review 用于轻水反应堆改造的改进和创新的耐事故核燃料材料综述
Pub Date : 2023-08-24 DOI: 10.3390/cmd4030024
R. B. Rebak
Since 2011, there has been an international effort to evaluate the behavior of newer fuel rod materials for the retrofitting of existing light water reactors (LWR). These materials include concepts for the cladding of the fuel and for the fuel itself. The materials can be broadly categorized into evolutionary or improved existing materials and revolutionary or innovative materials. The purpose of the newer materials or accident-tolerant fuels (ATF) is to make the LWRs more resistant to loss-of-coolant accidents and thus increase their operation safety. The benefits and detriments of the three main concepts for the cladding are discussed. These include (i) coatings for existing zirconium alloys; (ii) monolithic iron–chromium–aluminum alloys; and (iii) composites based on silicon carbide. The use of ATF materials may help extend the life of currently operating LWRs, while also being a link to material development for future commercial reactors.
自2011年以来,国际上一直在努力评估用于现有轻水反应堆(LWR)改造的新型燃料棒材料的性能。这些材料包括燃料包层和燃料本身的概念。材料可以大致分为进化或改进现有材料和革命或创新材料。新材料或耐事故燃料(ATF)的目的是使轻水堆更能抵抗冷却剂损失事故,从而提高其运行安全性。讨论了三种主要包层概念的优缺点。这些包括(i)现有锆合金涂层;(ii)整体铁铬铝合金;(三)碳化硅基复合材料。ATF材料的使用可能有助于延长目前运行的轻水堆的寿命,同时也是未来商业反应堆材料开发的一个环节。
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引用次数: 1
Corrosion of Silica-Based Optical Fibers in Various Environments 硅基光纤在各种环境中的腐蚀
Pub Date : 2023-08-08 DOI: 10.3390/cmd4030023
Amanda Leong, S. Rountree, Jinsuo Zhang
This research article explores the potential of optical fibers as sensors, highlighting their ability to measure various parameters such as temperature, pressure, stress, and radiation dose. The study focuses on investigating the material compatibility of optical fibers in challenging sensing environments like Gen II/II+ and advance nuclear reactors, as well as concentrated solar power (CSP) plants. Material compatibility tests were conducted to determine the feasibility of using fluorine and germanium optical fiber sensors in these environments. The study found that raw fibers were corrosion-resistant to lead bismuth eutectic at 600 °C, regardless of the coating. In molten salt environments, raw fibers were incompatible with FLiNaK but showed corrosion resistance to MgCl₂-NaCl-KCl. However, the survivability of raw fiber optics improved with a gold coating in FLiNaK. Raw fiber optics were found to be incompatible in high-temperature steam at 1200 °C and in a pressurized water reactor (PWR) at 300 °C.
这篇研究文章探讨了光纤作为传感器的潜力,强调了它们测量各种参数的能力,如温度、压力、应力和辐射剂量。该研究的重点是研究光纤在具有挑战性的传感环境中的材料兼容性,如Gen II/II+和先进的核反应堆,以及聚光太阳能(CSP)发电厂。进行了材料相容性测试,以确定在这些环境中使用氟和锗光纤传感器的可行性。研究发现,无论涂层如何,原料纤维在600℃时都具有抗铅铋共晶的耐腐蚀性。在熔盐环境中,原料纤维与FLiNaK不相容,但对MgCl 2 -NaCl-KCl具有耐腐蚀性。然而,在FLiNaK中涂上一层金涂层,提高了原始光纤的生存性。在1200°C的高温蒸汽和300°C的压水堆(PWR)中发现原始光纤不相容。
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引用次数: 0
Concrete Alkali–Aggregate-Reactivity-Induced Steel Reinforcement Corrosion 混凝土碱-骨料-反应性诱发钢筋腐蚀
Pub Date : 2023-07-21 DOI: 10.3390/cmd4030022
R. Melchers, Henry Humphrey
The alkali–aggregate reactivity (AAR) of concrete, long known for mass concrete, can also induce corrosion of steel in reinforced concrete structures. Several examples are given for which the origin of observed reinforcement corrosion and loss of concrete cover originally was attributed to chloride-induced or to carbonation-induced reinforcement corrosion. Critical reviews of these cases, using available information, suggest that, more likely, the observed crack patterns and concrete deterioration are the result of long-term AAR-induced concrete matrix expansion and loss of concrete strength and that these effects occurred prior to the eventual initiation of reinforcement corrosion. This proposition is supported by finite element and other stress analyses of various concrete–steel ensembles. They show that concrete expansion produces tensile stresses localised at and near exterior concrete surfaces or relative to the reinforcement. The locations of high-stress and -strain zones so produced correlate with field observations of long-term concrete cracking and delamination. The present interpretations highlight that AAR may be a significant contributor to initiation and subsequent long-term development of reinforcement corrosion in structurally reinforced concretes.
混凝土的碱骨料反应性(AAR),长期以来以大体积混凝土而闻名,也会引起钢筋混凝土结构中钢的腐蚀。给出了几个例子,其中观察到的钢筋腐蚀和混凝土覆盖层的损失最初归因于氯化物引起的或碳化引起的钢筋腐蚀。利用现有信息对这些案例进行的批判性审查表明,更有可能的是,观察到的裂缝模式和混凝土劣化是长期由aar引起的混凝土基体膨胀和混凝土强度损失的结果,这些影响在最终开始钢筋腐蚀之前就发生了。这一命题得到了各种混凝土-钢组合的有限元和其他应力分析的支持。他们表明,混凝土膨胀产生拉应力局部和附近的外部混凝土表面或相对于钢筋。这样产生的高应力和应变区的位置与长期混凝土开裂和分层的现场观察相关联。目前的解释强调,AAR可能是一个重要的贡献者开始和随后的钢筋腐蚀在结构钢筋混凝土的长期发展。
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引用次数: 0
Passive Oxide Destruction by Dense Low-Energy Radionuclide i-Analyzed by Voltammetry ii-Analyzed by Chaos 致密低能放射性核素对氧化物的被动破坏——伏安法分析——混沌法分析
Pub Date : 2023-07-15 DOI: 10.3390/cmd4030021
G. Bellanger
The destruction of the passive oxide can be caused by the action of a radionuclide, which collides with the surface of the oxide. In this case, the β− nuclear particle produced by the decay of tritiated water is considered for corrosion, and it follows that the β− energy is absorbed first into the oxide. The penetration depth is sufficient for all the passive oxides to be destabilized. Destabilization was examined by voltammetry and by the electrochemical circuit in the passive potential. The corresponding pathway leads to the destruction of oxide. Tests carried out using a chaos data analyzer are an aid for expertise. Different behavior may occur depending on the passive potential and the β− density. The synchronization of phase space spectra and tests realized sector by sector make possible the interpretation of divergence leading to unstable oxide and oxide destruction at different passive potentials and for different β− particle densities.
放射性核素与氧化物表面的碰撞可引起被动氧化物的破坏。在这种情况下,由氚化水衰变产生的β -核粒子被认为是腐蚀的原因,因此β -能首先被氧化物吸收。穿透深度足以使所有的钝化氧化物失稳。用伏安法和被动电位中的电化学回路检测了不稳定性。相应的途径导致氧化物的破坏。使用混沌数据分析仪进行的测试有助于获得专业知识。不同的被动电位和β -密度会产生不同的行为。相空间光谱的同步和逐区测试使得解释在不同被动电位和不同β -粒子密度下导致不稳定氧化物和氧化物破坏的散度成为可能。
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引用次数: 0
Microbial Communities Associated with Alternative Fuels in Model Seawater-Compensated Fuel Ballast Tanks 海水补偿燃料压载舱模型中与替代燃料相关的微生物群落
Pub Date : 2023-07-03 DOI: 10.3390/cmd4030020
Lina E. Dominici, K. Duncan, M. Nanny, I. Davidova, Brian H. Harriman, J. M. Suflita
The biocorrosion of carbon steel poses a risk for ships combining seawater and fuel in metal ballast tanks. Ballast tanks were simulated by duplicate reactors containing carbon steel coupons and either petroleum F76 (petro-F76), Fischer–Tropsch F76 (FT-F76), or a 1:1 mix of both fuels, to investigate whether the alternative fuel FT-F76 influenced this risk. The polycarbonate reactors were inoculated with seawater, and the control reactors did not receive fuel. The reactors were monitored for 400 days, and they all reached a pH and open circuit potential where elemental iron was oxidized, indicating corrosion. The reactors containing petro-76 or fuel mix had higher levels of dissolved iron; one of each replicate had lower concentrations of sulfate than the original seawater, while the sulfate concentration did not decrease in the other incubations. The high sulfate reactors, but not the low sulfate reactors, had a high relative abundance of microaerophilic sulfide-oxidizing bacteria. The FT-F76 and the no-fuel reactors had a high relative abundance of iron-sequestering Magnetovibrio. Although dissolved iron and loss of sulfate under anoxic conditions are associated with biocorrosion, our results suggest that in our reactors these indicators were altered by iron-sequestering and sulfide-oxidizing microbes, which is consistent with the slow diffusion of oxygen across the polycarbonate reactors.
碳钢的生物腐蚀对船舶造成威胁,因为海水和金属压载舱中的燃料混合在一起。压载舱通过含有碳钢片和石油F76 (petrol -F76)、费托F76 (FT-F76)或两种燃料1:1混合的重复反应堆进行模拟,以研究替代燃料FT-F76是否影响这种风险。聚碳酸酯反应器用海水接种,而对照反应器不接受燃料。对反应器进行了400天的监测,它们都达到了pH值和开路电位,铁元素被氧化,表明腐蚀。含有石油-76或混合燃料的反应堆的溶解铁含量更高;每个重复中有一个重复的硫酸盐浓度低于原始海水,而在其他孵育中硫酸盐浓度没有降低。在高硫酸盐反应器中,而在低硫酸盐反应器中,嗜氧硫化物氧化菌的相对丰度较高。FT-F76和无燃料反应堆具有较高的吸铁磁弧菌相对丰度。虽然在缺氧条件下溶解的铁和硫酸盐的损失与生物腐蚀有关,但我们的研究结果表明,在我们的反应器中,这些指标被铁螯合和硫化物氧化微生物改变,这与氧气在聚碳酸酯反应器中的缓慢扩散是一致的。
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引用次数: 0
Investigation of the Effect Chloride Ions on Carbon Steel in Closed Environments at Different Temperatures 不同温度下封闭环境中氯离子对碳钢的影响研究
Pub Date : 2023-06-27 DOI: 10.3390/cmd4030019
Saleh Ahmed, Yang Hou, K. Lepkova, T. Pojtanabuntoeng
This paper investigated carbon steel corrosion in an enclosed environment, where one set of steel was immersed in 3.5 wt.% NaCl solution and another exposed to humid (condensation) conditions. The study employed electrochemical noise and electrochemical impedance spectroscopy techniques to monitor real time corrosion behaviour. The samples were evaluated with surface characterisation techniques including optical light microscope, scanning electron microscope with energy dispersive X-ray spectroscopy, and Raman spectroscopy. The results showed that carbon steel immersed in the liquid phase at a constant temperature exhibited the highest weight loss. However, the carbon steel exposed to water condensation (gas phase) at 80 °C manifested extensive localised corrosion. EN results agreed with the microscopy findings.
本文研究了碳钢在封闭环境中的腐蚀,其中一组钢浸泡在3.5 wt.%的NaCl溶液中,另一组钢暴露在潮湿(冷凝)条件下。该研究采用电化学噪声和电化学阻抗谱技术来监测实时腐蚀行为。利用光学显微镜、扫描电子显微镜、能量色散x射线光谱和拉曼光谱等表面表征技术对样品进行了评价。结果表明,碳钢浸泡在恒温液相中,重量损失最大。然而,碳钢暴露在80°C的水冷凝(气相)中,表现出广泛的局部腐蚀。EN结果与显微镜观察结果一致。
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引用次数: 1
Carbonation-Induced Corrosion of Reinforced Concrete Elements according to Their Positions in the Buildings 钢筋混凝土构件在建筑物中不同位置的碳化腐蚀
Pub Date : 2023-06-21 DOI: 10.3390/cmd4030018
Pascual Saura Gómez, Javier Sánchez Montero, J. E. Torres Martín, S. Chinchón-Payá, N. Rebolledo Ramos, Óscar Galao Malo
Most regulations on the manufacturing of concrete for reinforced concrete structures rest on durability models that consider the corrosion of reinforcements. Those models are based on factors such as humidity, frost, presence of chlorides, and internal characteristics of the concrete itself, like resistance, porosity, type of cement, water/cement ratio, etc. No regulations, however, adopt a purely constructive perspective when evaluating the risk of corrosion, i.e., the relative position of the reinforced concrete in buildings. The present work focuses on the relationship between the position of the damaged element and the building envelope. A total of 84 elements (columns and reinforced concrete beams) across twenty buildings were analysed in the provinces of Alicante and Murcia (Spain). The reinforcement concrete of these elements underwent carbonation-induced corrosion according to their positions in the buildings: (A) façade columns in contact with the ground; (B) interior columns in contact with the ground; (C) columns of walls in contact with the ground; (D) columns and external beams protected from rain; (E) columns and external beams exposed to rain; (F) columns and beams in air chambers under sanitary slabs; and (G), columns and interior beams. Of all types, elements (E) and (F) suffered carbonation-induced corrosion faster than the models used in the regulations, and type (G) underwent slower carbonation.
大多数关于钢筋混凝土结构的混凝土制造法规都建立在考虑钢筋腐蚀的耐久性模型上。这些模型基于湿度、霜冻、氯化物的存在以及混凝土本身的内部特性等因素,如阻力、孔隙度、水泥类型、水灰比等。然而,在评估腐蚀风险时,没有任何法规采用纯粹建设性的观点,即钢筋混凝土在建筑物中的相对位置。目前的工作重点是损坏单元的位置与建筑围护结构之间的关系。在西班牙阿利坎特省和穆尔西亚省,共分析了20座建筑中的84个元素(柱和钢筋混凝土梁)。这些构件的钢筋混凝土根据其在建筑物中的位置发生了碳化腐蚀:(A)与地面接触的立面柱;(二)与地面接触的内部立柱;(三)与地面接触的立柱墙;(D)柱和外梁防雨;(E)柱和外梁暴露在雨中;(F)卫生板下空气室的柱、梁;(G)柱和内梁。在所有类型中,元素(E)和(F)比法规中使用的模型更快地遭受碳化引起的腐蚀,而类型(G)的碳化速度较慢。
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引用次数: 1
Investigation on the Effect of a Chromium-Free Sealing Treatment for the Corrosion Resistance of AA2198-T851 after Tartaric Sulphuric Anodizing (TSA) 无铬密封处理对酒石酸硫酸阳极氧化(TSA)后AA2198-T851耐蚀性影响的研究
Pub Date : 2023-06-12 DOI: 10.3390/cmd4020017
F. Queiroz, Aline de Fátima Santos Bugarin, Victor H. Ayusso, M. Terada, I. Costa
The AA 2198-T851 is a third-generation Al-Li alloy developed for use in the aircraft industry. Al-Li alloys are susceptible to localized corrosion due to their complex microstructure resulting from the used thermomechanical treatment. In order to prevent localized corrosion, these alloys are usually protected by anodizing in order to avoid a corrosive environment. Subsequently, for anodizing, a sealing treatment is usually performed for parts. Some sealing treatments use hexavalent-chromium-ion-containing solutions. In this investigation, a chromium-free sealing treatment in a solution with cerium ions has been carried out, and the effect on the corrosion resistance of the AA2198-T851 alloy was investigated. Hydrothermally sealed or unsealed samples were also tested for corrosion resistance for comparison reasons. The corrosion resistance of the anodized aluminum alloy, either hydrothermally sealed or in a cerium-ion-containing solution, was evaluated in a sodium chloride solution by electrochemical impedance spectroscopy as a function of immersion time. The samples sealed in a cerium-containing solution increased their corrosion resistance when compared to the hydrothermally sealed. The effectiveness of the sealing process with cerium that was observed in the electrochemical tests indicated that after the corrosive attack of the barrier layer, there was a “sealing” process of the sample surface.
AA 2198-T851是为飞机工业开发的第三代铝锂合金。铝锂合金在热处理过程中组织复杂,易发生局部腐蚀。为了防止局部腐蚀,这些合金通常通过阳极氧化来保护,以避免腐蚀环境。随后,对于阳极氧化,通常对零件进行密封处理。有些密封处理使用含六价铬离子的溶液。研究了在含铈离子溶液中进行无铬密封处理对AA2198-T851合金耐腐蚀性能的影响。为了比较,还对水热密封或未密封的样品进行了耐腐蚀性测试。在氯化钠溶液中,用电化学阻抗谱法评价了水热密封和含铈溶液中阳极氧化铝合金的耐蚀性。与水热密封相比,密封在含铈溶液中的样品提高了其耐腐蚀性。电化学试验中观察到的铈密封过程的有效性表明,在阻挡层腐蚀后,样品表面发生了“密封”过程。
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引用次数: 0
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Corrosion and Materials Degradation
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