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Effect of Microstructure on Corrosion Behavior of Cold Sprayed Aluminum Alloy 5083 微观结构对冷喷铝合金 5083 腐蚀行为的影响
Pub Date : 2024-01-16 DOI: 10.3390/cmd5010002
Munsu Kim, L. Perez-Andrade, Luke N. Brewer, G. Kubacki
This paper investigates the effect of the microstructure on the corrosion behavior of cold sprayed (CS) AA5083 compared to its wrought counterpart. It has been shown that the microstructure of CS aluminum alloys, such as AA2024, AA6061, and AA7075, affects their corrosion behavior; however, investigations of the corrosion behavior of CS AA5083 with a direct comparison to wrought AA5083 have been limited. The microstructure and corrosion behavior of CS AA5083 were examined by scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy dispersive X-ray spectroscopy (EDS), electron backscattered diffraction (EBSD), electrochemical and immersion tests, and ASTM G67. The CS process resulted in microstructural changes, such as the size and spatial distribution of intermetallic particles, grain size, and misorientation. The refined grain size and intermetallic particles along prior particle boundaries stimulated the initiation and propagation of localized corrosion. Electrochemical tests presented enhanced anodic kinetics with high pitting susceptibility, giving rise to extensive localized corrosion in CS AA5083. The ASTM G67 test demonstrated significantly higher mass loss for CS AA5083 compared to its wrought counterpart due to preferential attack within prior particle boundary regions in the CS microstructure. Possible mechanisms of intergranular corrosion (IGC) propagation at prior particle boundary regions have been discussed.
与锻造铝合金相比,本文研究了微观结构对冷喷(CS)AA5083 腐蚀行为的影响。已有研究表明,CS 铝合金(如 AA2024、AA6061 和 AA7075)的微观结构会影响其腐蚀行为;然而,将 CS AA5083 的腐蚀行为与锻造 AA5083 进行直接比较的研究还很有限。本文采用扫描电子显微镜 (SEM)、透射电子显微镜 (TEM)、能量色散 X 射线光谱 (EDS)、电子反向散射衍射 (EBSD)、电化学和浸泡试验以及 ASTM G67 等方法对 CS AA5083 的微观结构和腐蚀行为进行了研究。希尔思工艺导致了微观结构的变化,如金属间颗粒的尺寸和空间分布、晶粒尺寸和错位。细化的晶粒尺寸和金属间颗粒沿先前的颗粒边界分布,刺激了局部腐蚀的发生和扩展。电化学测试表明,阳极动力学增强,点蚀敏感性高,导致 CS AA5083 出现大面积局部腐蚀。ASTM G67 测试表明,与锻造的同类产品相比,CS AA5083 的质量损失要高得多,这是因为 CS 微结构中的先行颗粒边界区域受到了优先侵蚀。本文讨论了晶间腐蚀 (IGC) 在先前颗粒边界区域传播的可能机制。
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引用次数: 0
Microbial Communities in Model Seawater-Compensated Fuel Ballast Tanks: Biodegradation and Biocorrosion Stimulated by Marine Sediments 海水补偿燃料压载舱模型中的微生物群落:海洋沉积物刺激的生物降解和生物腐蚀
Pub Date : 2024-01-03 DOI: 10.3390/cmd5010001
K. Duncan, Lina E. Dominici, M. Nanny, I. Davidova, Brian H. Harriman, J. M. Suflita
Some naval vessels add seawater to carbon steel fuel ballast tanks to maintain stability during fuel consumption. Marine sediments often contaminate ballast tank fluids and have been implicated in stimulating fuel biodegradation and enhancing biocorrosion. The impact of the marine sediment was evaluated in model ballast tank reactors containing seawater, fuel (petroleum-F76, Fischer–Tropsch F76, or a 1:1 mixture), and carbon steel coupons. Control reactors did not receive fuel. The marine sediment was added to the reactors after 400 days and incubated for another year. Sediment addition produced higher estimated bacterial numbers and enhanced sulfate reduction. Ferrous sulfides were detected on all coupons, but pitting corrosion was only identified on coupons exposed to FT-F76. Aerobic hydrocarbon-degrading bacteria increased, and the level of dissolved iron decreased, consistent with the stimulation of aerobic hydrocarbon degradation by iron. We propose that sediments provide an inoculum of hydrocarbon-degrading microbes that are stimulated by dissolved iron released during steel corrosion. Hydrocarbon degradation provides intermediates for use by sulfate-reducing bacteria and reduces the level of fuel components inhibitory to anaerobic bacteria. The synergistic effect of dissolved iron produced by corrosion, biodegradable fuels, and iron-stimulated hydrocarbon-degrading microbes is a poorly recognized but potentially significant biocorrosion mechanism.
一些海军舰艇在碳钢燃料压舱箱中加入海水,以保持燃料消耗时的稳定性。海洋沉积物经常污染压舱箱液体,并被认为会刺激燃料的生物降解和增强生物腐蚀性。在装有海水、燃料(石油-F76、费托合成 F76 或 1:1 混合物)和碳钢试样的模型压舱箱反应器中,对海洋沉积物的影响进行了评估。对照反应器不接收燃料。400 天后将海洋沉积物添加到反应器中,再培养一年。加入沉积物后,估计细菌数量增加,硫酸盐还原能力增强。在所有试样上都检测到了硫化亚铁,但只有暴露于 FT-F76 的试样上发现了点状腐蚀。需氧碳氢化合物降解细菌数量增加,溶解铁的水平下降,这与铁对需氧碳氢化合物降解的刺激作用是一致的。我们认为,沉积物提供了碳氢化合物降解微生物的接种体,这些微生物受到钢铁腐蚀过程中释放的溶解铁的刺激。碳氢化合物降解为硫酸盐还原菌提供了中间产物,并降低了对厌氧菌有抑制作用的燃料成分水平。由腐蚀、可生物降解燃料和受铁刺激的碳氢化合物降解微生物产生的溶解铁的协同效应是一种鲜为人知但却具有潜在重要意义的生物腐蚀机制。
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引用次数: 0
Data Mining Applied to the Electrochemical Noise Technique in the Time/Frequency Domain for Stress Corrosion Cracking Recognition 将数据挖掘应用于时域/频域电化学噪声技术以识别应力腐蚀裂纹
Pub Date : 2023-12-06 DOI: 10.3390/cmd4040034
L. Calabrese, M. Galeano, E. Proverbio
In this paper, time/frequency domain data processing was proposed to analyse the EN signal recorded during stress corrosion cracking on precipitation-hardening martensitic stainless steel in a chloride environment. Continuous Wavelet Transform, albeit with some limitations, showed a suitable support in the discriminatory capacity among transient signals related to the different stress corrosion cracking mechanisms. In particular, the aim is to propose the analysis of electrochemical noise signals under stress corrosion cracking conditions in the time–frequency domain by using the Hilbert–Huang approach. The Hilbert–Huang Transform (performed by the Empirical Mode Decomposition approach) was finally proposed to carry out an identification of the corrosion mechanisms in comparison to conventional data processing methods. By using this approach, a detailed simultaneous decomposition of the original electrochemical noise data in the time and frequency domain was carried out. The method gave useful information about transitions among different corrosion mechanisms, allowing us to (i) identify a specific characteristic response for each corrosion damaging phenomenon induced by stress corrosion cracking, (ii) time each corrosion of the damaging phenomenon, and (iii) provide a topological description of the advancing SCC damaging stages. This characteristic evidences that the Hilbert–Huang Transform is a very powerful technique to potentially recognize and distinguish the different corrosion mechanisms occurring during stress corrosion cracking.
提出了一种时频域数据处理方法,对沉淀硬化马氏体不锈钢在氯化物环境中应力腐蚀开裂过程中所记录的EN信号进行分析。连续小波变换虽然有一定的局限性,但对不同应力腐蚀开裂机制的瞬态信号的区分能力有较好的支持。特别地,目的是提出利用Hilbert-Huang方法在时频域分析应力腐蚀开裂条件下的电化学噪声信号。与传统的数据处理方法相比,最后提出了Hilbert-Huang变换(由经验模态分解方法执行)来识别腐蚀机制。利用该方法,对原始电化学噪声数据进行了时域和频域的详细同时分解。该方法提供了关于不同腐蚀机制之间转变的有用信息,使我们能够(i)确定由应力腐蚀开裂引起的每种腐蚀破坏现象的特定特征响应,(ii)确定每种腐蚀破坏现象的时间,以及(iii)提供推进SCC破坏阶段的拓扑描述。这一特征证明了Hilbert-Huang变换是一种非常强大的技术,可以识别和区分应力腐蚀开裂过程中发生的不同腐蚀机制。
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引用次数: 0
Review on Corrosion, Tribocorrosion and Osseointegration of Titanium Alloys as Biomaterials 钛合金作为生物材料的腐蚀、摩擦磨损和骨结合综述
Pub Date : 2023-11-28 DOI: 10.3390/cmd4040033
Jamal Takadoum
When introduced into the body, the implant interacts with biological environment and may suffer corrosion. In addition, when this implant is submitted to friction, it may degrade by tribocorrosion due to the simultaneous action of corrosion by the body liquid and mechanical wear. Both corrosion and tribocorrosion are connected to the presence of proteins that cover the surface implant. The latter plays an ambiguous role on corrosion since dozens of contradictory papers pointed out their beneficial or detrimental effect. After its introduction into the body, the implant should form a direct interface with bone through structural and functional connection. The osseointegration and the strength of interfacial bond depend on surface properties of the implant, namely, its topographical and physico-chemical properties. In addition, since bone cells are sensitive to the species produced during the implant corrosion, when corrosion occurs, this may lead to impact osseointegration and to cause implant loosening. There is a strong connection between corrosion and osseointegration, both of which are worth discussion. That is the object of the present narrative review where we will discuss: (1) corrosion and tribocorrosion of titanium alloys used as biomaterials paying particular attention to the influence of proteins, (2) the effect of implant roughness and surface energy on osseointegration.
植入体进入人体后,会与生物环境相互作用,可能会受到腐蚀。此外,当这种植入物受到摩擦时,由于体液腐蚀和机械磨损的同时作用,它可能会因摩擦腐蚀而退化。腐蚀和摩擦腐蚀都与植入体表面蛋白质的存在有关。后者对腐蚀的作用并不明确,因为数十篇相互矛盾的论文都指出了其有利或不利的影响。植入人体后,应通过结构和功能连接与骨骼形成直接界面。骨结合和界面结合强度取决于种植体的表面特性,即地形和物理化学特性。此外,由于骨细胞对种植体腐蚀过程中产生的物质非常敏感,一旦发生腐蚀,可能会影响骨结合,导致种植体松动。腐蚀与骨结合之间存在密切联系,两者都值得讨论。这就是本综述要讨论的问题:(1) 作为生物材料的钛合金的腐蚀和摩擦腐蚀,特别关注蛋白质的影响,(2) 种植体粗糙度和表面能对骨结合的影响。
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引用次数: 0
Improving the Mechanical and Electrochemical Performance of Additively Manufactured 8620 Low Alloy Steel via Boriding 渗硼提高8620低合金钢增材制造的力学和电化学性能
Pub Date : 2023-11-06 DOI: 10.3390/cmd4040032
Ezazul Haque Sabuz, Mohammed Noor-A-Alam, Waseem Haider, Ishraq Shabib
In this study, mechanical and electrochemical performance of borided additively manufactured (AM) and wrought 8620 low alloy steel were investigated and compared to their bare counterparts. The microstructure of borided 8620 exhibited the presence of FeB and Fe2B phases with a saw tooth morphology. Both AM and wrought samples with boride layers showed a similar performance in hardness, wear, potentiodynamic polarization (PD), electrochemical impedance spectroscopy (EIS), and linear polarization resistance (LPR) experiments. However, borided steels exhibited about an 8-fold increase in Vickers hardness and about a 6-fold enhancement in wear resistance compared to bare ones. Electrochemical experiments of borided specimens (both AM and wrought) in 0.1 M Na2S2O3 + 1 M NH4Cl solution revealed a 3–6-fold lower corrosion current density, about a 6-fold higher charge transfer resistance, and about a 6-fold lower double-layer capacitance, demonstrating an improved corrosion resistance compared to their bare counterparts. Post-corrosion surface analysis revealed the presence of thick sulfide and oxide layers on the bare steels, whereas dispersed corrosion particles were observed on the borided samples. The enhanced wear and electrochemical performance of the borided steels were attributed to the hard FeB/Fe2B layers and the reduced amount of adsorbed sulfur on their surface.
本文研究了8620低合金钢的力学性能和电化学性能,并与裸合金钢进行了比较。渗硼8620的显微组织表现为具有锯齿状形貌的FeB和Fe2B相。在硬度、磨损、动电位极化(PD)、电化学阻抗谱(EIS)和线性极化电阻(LPR)实验中,AM和变形后的硼化物层样品表现出相似的性能。然而,与裸钢相比,渗硼钢的维氏硬度提高了8倍,耐磨性提高了6倍。在0.1 M Na2S2O3 + 1 M NH4Cl溶液中进行的电化学实验表明,与裸样品相比,带硼试样(AM和变形试样)的腐蚀电流密度降低了3 - 6倍,电荷转移电阻提高了约6倍,双层电容降低了约6倍,表明其耐腐蚀性能有所提高。腐蚀后表面分析显示,裸露钢表面存在较厚的硫化物和氧化物层,而在渗硼样品上观察到分散的腐蚀颗粒。硼化钢的磨损性能和电化学性能的提高主要是由于其表面的FeB/Fe2B层较硬,其表面吸附的硫量减少。
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引用次数: 1
A Review on Tribocorrosion Behavior of Aluminum Alloys: From Fundamental Mechanisms to Alloy Design Strategies 铝合金摩擦腐蚀行为研究进展:从基本机理到合金设计策略
Pub Date : 2023-10-18 DOI: 10.3390/cmd4040031
Zhengyu Zhang, Raja Shekar Bhupal Dandu, Edwin Eyram Klu, Wenjun Cai
Tribocorrosion, a research field that has been evolving for decades, has gained renewed attention in recent years, driven by increased demand for wear- and corrosion-resistant materials from biomedical implants, nuclear power generation, advanced manufacturing, batteries, marine and offshore industries, etc. In the United States, wear and corrosion are estimated to cost nearly USD 300 billion per year. Among various important structural materials, passive metals such as aluminum alloys are most vulnerable to tribocorrosion due to the wear-accelerated corrosion as a result of passive film removal. Thus, designing aluminum alloys with better tribocorrosion performance is of both scientific and practical importance. This article reviews five decades of research on the tribocorrosion of aluminum alloys, from experimental to computational studies. Special focus is placed on two aspects: (1) The effects of alloying and grain size on the fundamental wear, corrosion, and tribocorrosion mechanisms; and (2) Alloy design strategies to improve the tribocorrosion resistance of aluminum alloys. Finally, the paper sheds light on the current challenges faced and outlines a few future research directions in the field of tribocorrosion of aluminum alloys.
摩擦腐蚀是一个已经发展了几十年的研究领域,近年来,由于生物医学植入物、核能发电、先进制造、电池、海洋和海洋工业等对耐磨和耐腐蚀材料的需求不断增加,摩擦腐蚀得到了重新关注。据估计,在美国,磨损和腐蚀每年造成近3000亿美元的损失。在各种重要的结构材料中,钝化金属如铝合金由于钝化膜的去除而产生磨损加速腐蚀,是最容易发生摩擦腐蚀的。因此,设计具有良好摩擦腐蚀性能的铝合金具有重要的科学意义和实用价值。本文综述了五十年来关于铝合金摩擦腐蚀的研究,从实验研究到计算研究。特别关注两个方面:(1)合金和晶粒尺寸对基本磨损、腐蚀和摩擦腐蚀机制的影响;(2)提高铝合金耐摩擦腐蚀性能的合金设计策略。最后,指出了目前铝合金摩擦腐蚀研究面临的挑战,并对今后的研究方向进行了展望。
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引用次数: 0
Evaluating the Impact of Redox Potential on the Corrosion of Q125, 316L, and C276 Steel in Low-Temperature Geothermal Systems 低温地热系统中氧化还原电位对Q125、316L和C276钢腐蚀影响的评价
Pub Date : 2023-10-08 DOI: 10.3390/cmd4040030
Samuel Bowman, Vikas Agrawal, Shikha Sharma
Time series experiments were used to explore the fluid redox impact on the corrosion of Q125, 316L, and C276 steels in low-ionic-strength and neutral water at temperature and pressure conditions associated with low-temperature geothermal systems. After exposing polished samples of each steel grade to an oxidizing (H2O2) and a reducing (Zn-doped) fluid for intervals of 24 h, 1 week, and 6 weeks, the atomic force microscopy results revealed general corrosion for Q125, while 316L and C276 exhibited pitting, crevice expansion, and edge attack corrosion. Secondary depositional features are frequently found as topographic highs, adjacent to pitting corrosion. These features may be identified as there is a very strong spatial correlation between the height retrace and phase retrace surface maps. All steels became progressively rougher over time after exposure to both fluids, while the corrosion rates were more complex. Samples exposed to the reducing fluid experienced an increase in the corrosion rate over time, while C276 and 316L experienced a decrease in the corrosion rate. Finally, a novel data validation technique was developed to address the intrinsic scalability of corrosion. The results indicate that the AFM scan area does not affect the measured surface roughness over nearly three orders of magnitude.
采用时间序列实验,探讨了低温地热系统下低离子强度和中性水中流体氧化还原对Q125、316L和C276钢腐蚀的影响。将每个钢种的抛光样品分别暴露在氧化(H2O2)和还原性(掺杂锌)流体中24小时、1周和6周后,原子力显微镜结果显示Q125普遍腐蚀,而316L和C276则表现出点蚀、缝隙膨胀和边缘侵蚀腐蚀。次生沉积特征通常是与点蚀相邻的地形高点。这些特征可以通过高度回溯和相位回溯地形图之间非常强的空间相关性来识别。随着时间的推移,所有的钢在暴露于这两种流体后都变得越来越粗糙,而腐蚀速率则更加复杂。随着时间的推移,暴露于还原性流体中的样品的腐蚀速率增加,而C276和316L的腐蚀速率则下降。最后,开发了一种新的数据验证技术来解决腐蚀的固有可扩展性。结果表明,AFM扫描面积对测量表面粗糙度的影响不超过3个数量级。
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引用次数: 0
State-of-the-Art Review of Aliphatic Polyesters and Polyolefins Biodeterioration by Microorganisms: From Mechanism to Characterization 脂肪族聚酯和聚烯烃微生物降解研究进展:从机理到表征
Pub Date : 2023-10-04 DOI: 10.3390/cmd4040029
Shiva Khoshtinat
As a result of the exponential growth in the production of plastics and their extended degradation period, strong environmental concerns in association with the disposal of plastic waste have emerged. Pursuing sustainable solutions for managing plastic waste has led to significant interest in plastic biodegradation research, with a specific focus on biodeterioration facilitated by microorganisms. The biodeterioration of plastic by microorganisms is a complex phenomenon that can be influenced by a variety of environmental factors such as humidity, temperature, and pH, as well as polymer properties such as molecular structure, molecular weight, and crystallinity. Toward a better understanding of this phenomenon for resolving the issue of plastic waste, this review article focuses on the biodeterioration of synthetic polymers, in particular aliphatic polyesters and polyolefins, through the enzymatic activities of microorganisms. First, the mechanism of polymer biodegradation via enzymatic activity is discussed, followed by the physical properties of polymers and environmental conditions that influence their biodegradability rates. Then, an overview of experimental approaches and standardized protocols used to assess the biodegradability of polymers by these degrading agents is provided. Finally, current developments in employing biodeterioration for the degradation of aliphatic polyesters and polyolefins are reviewed. The review concludes with a discussion on the complexity of biodegradation by microorganisms, the necessity of proper engineering of polymer properties during production to enhance their biodegradability, and the need for further research to discover sustainable and environmentally acceptable alternatives.
由于塑料生产的指数级增长及其降解期延长,与塑料废物处理有关的强烈环境问题已经出现。寻求塑料废物管理的可持续解决方案引起了人们对塑料生物降解研究的极大兴趣,特别关注微生物促进的生物降解。微生物对塑料的生物降解是一种复杂的现象,它受多种环境因素的影响,如湿度、温度和pH值,以及聚合物的性质,如分子结构、分子量和结晶度。为了更好地理解这一现象,解决塑料垃圾问题,本文重点介绍了合成聚合物,特别是脂肪族聚酯和聚烯烃,通过微生物的酶活性的生物降解。首先,讨论了聚合物通过酶活性生物降解的机制,然后讨论了聚合物的物理性质和影响其生物降解率的环境条件。然后,概述了用于评估这些降解剂对聚合物的生物降解性的实验方法和标准化协议。最后,综述了利用生物降解技术降解脂肪族聚酯和聚烯烃的研究进展。本文最后讨论了微生物生物降解的复杂性,在生产过程中对聚合物性能进行适当工程设计以提高其生物降解性的必要性,以及进一步研究发现可持续和环境可接受的替代品的必要性。
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引用次数: 0
Oxidation Behavior at 1000 °C of Low-Mn High-Cr Cantor’s HEA-Based Alloys Strengthened or Not by MC Carbides MC碳化物强化或不强化低锰高铬康托氏hec合金1000℃时的氧化行为
Pub Date : 2023-09-25 DOI: 10.3390/cmd4040028
Pauline Spaeter, Corentin Gay, Nassima Chenikha, Ghouti Medjahdi, Anne Vernière, Christophe Rapin, Lionel Aranda, Patrice Berthod
A conventionally cast CoNiFeMn0.5Cr1.5 alloy and two versions with 0.25 C & 3.7 Ta or 0.25 C & 3.7 Hf were tested in oxidation at 1000 °C for 50 h with thermogravimetric recording of the oxidation kinetic. In all cases, the obtained mass gain curve is parabolic. The parabolic constants are much lower than the Kp previously determined for the original alloys with an equimolar base (CoNiFeMnCr). However, the post-mortem exploitation of the oxidized samples revealed analogous oxidation features on the surface and the subsurface, also with external oxide strata on the surface with different Mn and Cr contents, and rather great Mn depletion, in addition to a moderate Cr depletion, in the subsurface. Globally, the oxidation behavior is significantly better than was earlier observed for the equimolar version of these alloys.
常规铸造CoNiFeMn0.5Cr1.5合金和两个0.25 C &的版本;3.7 Ta或0.25 C &3.7在1000℃下氧化50 h,用热重法记录氧化动力学。在所有情况下,得到的质量增益曲线都是抛物线。抛物线常数远低于先前测定的等摩尔碱(CoNiFeMnCr)原始合金的Kp。然而,对氧化样品的尸检发现,表面和地下都有类似的氧化特征,表面也有不同Mn和Cr含量的外部氧化层,除了地下有适度的Cr损耗外,地下还有相当大的Mn损耗。总体而言,这些合金的氧化行为明显优于之前观察到的等摩尔版本。
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引用次数: 0
Self-Healing Coatings Consisting of an Outer Electrodeposited Epoxy Resin Layer and an Inner Porous Anodic Oxide Layer with Healing Agents for the Corrosion Protection of Al Alloys 由外电沉积环氧树脂层和内多孔阳极氧化层组成的自修复涂层,具有修复剂,用于铝合金的腐蚀保护
Pub Date : 2023-09-18 DOI: 10.3390/cmd4030027
Rin Takada, Kota Hirasawa, Hideaki Takahashi, Makoto Chiba
Recently, new surface treatments for the corrosion protection of Al alloys by forming self-healing layers have attracted the attention of many researchers. The authors of this paper have previously developed self-healing polyurethane coatings with micro-capsules containing healing agents and porous anodic oxide films filled with healing agents. In this study, self-healing coatings consisting of an outer electrodeposited epoxy resin layer and an inner porous anodic oxide layer with healing agents were developed for the corrosion protection of Al alloys. The corrosion protection abilities of the self-healing coating were shown in Cu2+/Cl− solutions after damaging with indenters and were affected by freezing treatments and the tip angles of the indenter.
近年来,通过形成自愈层来保护铝合金腐蚀的新表面处理方法引起了许多研究者的关注。本论文的作者先前已经开发了自修复聚氨酯涂料,其微胶囊含有愈合剂和多孔阳极氧化膜填充愈合剂。在本研究中,开发了一种由外电沉积环氧树脂层和内带愈合剂的多孔阳极氧化层组成的自修复涂层。自愈涂层在Cu2+/Cl−溶液中表现出受压头损伤后的防腐能力,并受冷冻处理和压头尖端角度的影响。
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引用次数: 0
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Corrosion and Materials Degradation
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