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Effect of Ai–Si coating weights on corrosion of ultra-high-strength steel UsiborR 1500 used in automotive structures Ai–Si涂层重量对汽车结构用超高强度钢UsiborR1500腐蚀的影响
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-08-14 DOI: 10.1080/1478422X.2023.2245643
Hilary A. Onyishi, A. Okafor, R. Sohmshetty
ABSTRACT Corrosion is a major factor that inhibits the longevity of automotive components especially in countries where significant amount of salt is sprayed on highways during winter. In this paper the effect of cosmetic, perforation and red pitting corrosion on indirect hot-stamped Ultra-High-Strength-Steel UsiborR 1500 were investigated using two different Al–Si coating weights AS80 and AS150. The experiments were conducted in a cyclic corrosion chamber over 12 weeks. The results show that AS150 and AS80 exhibited similar excellent perforation corrosion resistance compared to 22MnB5 due to highly protective corrosion products; Both AS80 and AS150 show maximum depth of corrosion attack less than 200 µm compared to 22MnB5 of 900 µm. AS150 displayed better resistance to cosmetic corrosion than AS80. AS80 coating shows higher resistance to red rust pitting corrosion than AS150. E-coat thickness of 15 µm results in higher resistance to red-pitting corrosion than lower e-coat of 8 µm.
摘要腐蚀是阻碍汽车零部件使用寿命的一个主要因素,尤其是在冬季高速公路上喷洒大量盐的国家。在本文中,使用两种不同的Al–Si涂层重量AS80和AS150,研究了外观、穿孔和红色点蚀对间接热冲压超高强度钢UsiborR 1500的影响。实验在循环腐蚀室中进行,历时12周。结果表明,与22MnB5相比,AS150和AS80由于具有高度保护性的腐蚀产物而表现出类似的优异的穿孔耐腐蚀性;AS80和AS150的最大腐蚀深度均小于200 µm,而22MnB5为900 µm。AS150比AS80表现出更好的耐外观腐蚀性。AS80涂层比AS150具有更高的抗红锈点蚀性能。E涂层厚度为15 µm比8的较低e涂层具有更高的耐红色点蚀性能 µm。
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引用次数: 0
Effect of post-welding sensitisation on the degree of sensitisation of the welding zones of AISI 304 resistance spot welding joints studied by using an electrochemical minicell 用电化学微型电池研究焊后敏化对AISI 304电阻点焊接头焊接区敏化程度的影响
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-08-11 DOI: 10.1080/1478422X.2023.2243727
P. de Tiedra, Ó. Martín
ABSTRACT In resistance spot welding (RSW) joints of austenitic stainless steel (ASS), a small-scale electrochemical cell (minicell) was used for assessing individually, on each of the three welding zones, of size less than 1000 µm (fusion zone (FZ), heat affected zone (HAZ) and base metal (BM)), the combined effect of a RSW process and post-welding sensitisation on the degree of sensitisation (DOS). The results show that the three welding zones have different microstructures that make each of them respond differently to post-welding sensitisation. The DOS varies with post-welding sensitisation time in all three welding zones, but it varies at a different rate in each welding zone (the highest rate in the FZ). This variation is due to the fact that when the DOS reaches a certain level, which is observed when plotting the reactivation charge (Qr) versus the post-welding sensitisation time, a microstructural regeneration occurs.
摘要在奥氏体不锈钢(ASS)的电阻点焊(RSW)接头中,使用小型电化学电池(微型电池)对尺寸小于1000的三个焊接区中的每一个进行单独评估 µm(熔合区(FZ)、热影响区(HAZ)和母材(BM)),RSW工艺和焊后敏化对敏化程度(DOS)的综合影响。结果表明,三个焊接区具有不同的微观结构,这使得它们对焊后敏化的反应不同。在所有三个焊接区域中,DOS随焊后敏化时间而变化,但在每个焊接区域中以不同的速率变化(FZ中的最高速率)。这种变化是由于当DOS达到一定水平时(在绘制再激活电荷(Qr)与焊后敏化时间的关系图时观察到),微观结构再生发生。
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引用次数: 0
An analysis on spatial properties of corroded surface of weathering steel by different environmental conditions 不同环境条件下耐候钢腐蚀表面的空间特性分析
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-07-31 DOI: 10.1080/1478422X.2023.2241229
Jiang Feng, Hirohata Mikihito, Ojima Kazuki, L. Jia
ABSTRACT This study examined the spatial characteristics of the corroded surface of weathering steel by different environmental conditions to evaluate the applicability of two accelerated corrosion tests. Two types of weathering steel were subjected to the two accelerated corrosion tests for 28, 84, and 168 days. The same materials were also exposed at two separate locations for 180 and 365 days of atmospheric exposure tests. The corrosion behavior of the weathering steel was investigated by spatial statistical analysis. The analysis suggested that the spatial properties of the corrosion of weathering steel experimented in the early stage of both accelerated corrosion tests were close to those obtained in the atmospheric exposure tests. Furthermore, the corroded surfaces experimented under the ISO 16539 Method B accelerated corrosion test demonstrated a closer resemblance to the corroded surfaces of weathering steel in real corrosion environments compared to those derived from the Cyclic Corrosion Test Method A.
摘要本研究考察了不同环境条件下耐候钢腐蚀表面的空间特征,以评估两种加速腐蚀试验的适用性。对两种类型的耐候钢进行了28天、84天和168天的两次加速腐蚀试验。同样的材料也在两个不同的位置暴露180天和365天的大气暴露测试。采用空间统计分析方法研究了耐候钢的腐蚀行为。分析表明,在两次加速腐蚀试验的早期阶段,耐候钢的腐蚀空间特性与大气暴露试验接近。此外,在ISO 16539方法B加速腐蚀试验下试验的腐蚀表面表明,与循环腐蚀试验方法a得出的腐蚀表面相比,在实际腐蚀环境中,与耐候钢的腐蚀表面更相似。
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引用次数: 0
Sulfidation kinetics of titanium and Ti-6Al-4V with elemental sulfur 钛和Ti-6Al-4V与元素硫的硫化动力学
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-07-26 DOI: 10.1080/1478422X.2023.2238388
Subbarao Raikar, Steven J. DiGregorio, O. Hildreth
ABSTRACT The sulfidation kinetics of titanium and Ti-6Al-4V (Ti64) using elemental sulfur were studied by measuring the amount of metal consumed instead of the change in mass or scale thickness. This metal consumption approach combines the parabolic oxidation law, Arrhenius equation, and Pilling-Bedworth ratio to determine the apparent activation energy and the pre-exponential factor of consumption of Ti64 during sulfidation. The estimations of apparent activation energy and pre-exponential factor were 110.4 kJ·mol−1 and 1.3 × 10−9 m2s−1 for the titanium-sulfur, and 116.2 kJ·mol−1 and 1.2 × 10−9 m2s−1 for the Ti64-sulfur system. Finally, a material removal predictor was developed to predict the amount of Ti64 consumed for a given sulfidation temperature and time.
摘要通过测量金属消耗量而不是质量或标度厚度的变化,研究了钛和Ti-6Al-4V(Ti64)使用元素硫的硫化动力学。这种金属消耗方法结合了抛物线氧化定律、Arrhenius方程和Pilling-Bedworth比率来确定硫化过程中Ti64的表观活化能和指数前消耗因子。表观活化能和指数前因子分别为110.4 kJ·mol−1和1.3 × 钛硫为10−9 m2s−1,116.2 kJ·mol−1和1.2 × Ti64硫系统为10−9 m2s−1。最后,开发了一个材料去除预测器来预测给定硫化温度和时间下Ti64的消耗量。
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引用次数: 0
Influence of Ti on the oxidation behaviour at 1250°C of chromia-forming alloys based on nickel and/or cobalt Ti对镍和/或钴基成铬合金1250℃氧化行为的影响
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-07-25 DOI: 10.1080/1478422X.2023.2238389
P. Berthod, Synthia Annick Ozouaki Wora
ABSTRACT Six {Ni,Co}-based alloys containing 25wt-%Cr, 0.4wt-%C and 1.6wt-%Ti were cast and subjected to metallographic characterisation before and after exposure for 70 h in air at 1250°C, the highest temperature at which these alloys may be used under low applied stresses. The alloys based mainly on nickel contain principally chromium carbides while TiC is the principal carbide phase in the alloys mainly based on cobalt. The oxidation resistance is the best for the alloys richer in nickel than in cobalt, but titanium has the same effect for all alloys, whatever the base element: after oxidation it is present as an external TiO2 layer covering chromia. The presence of this outermost more (Ni-based alloys) or less thick (Co-based alloys) TiO2 scale on the outer face of the external chromia scale, is expected to have a protective role against chromia volatilisation, phenomenon which can be very important at so high temperature.
本文铸造了6种含25wt-%Cr、0.4wt-%C和1.6wt-%Ti的{Ni,Co}基合金,并在1250℃空气中暴露70小时前后进行金相表征。1250℃是这些合金在低施加应力下使用的最高温度。以镍为主的合金中主要含有碳化物铬,而以钴为主的合金中碳化物相主要为TiC。镍含量高的合金比钴含量高的合金的抗氧化性最好,但钛对所有合金都有同样的效果,无论基元素是什么:氧化后,它以一层覆盖铬的外部TiO2层的形式存在。在外部铬垢的外表面存在这种最外层更厚(镍基合金)或更薄(钴基合金)的TiO2垢,预计将具有防止铬挥发的保护作用,这种现象在如此高的温度下非常重要。
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引用次数: 0
Corrosion under insulation of pipeline steel in groundwater containing sulphate-reducing bacteria 管道钢在含硫酸盐还原菌地下水中保温下的腐蚀
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-06-05 DOI: 10.1080/1478422X.2023.2218634
Victor Malachy Udowo, M. Yan, Fuchun Liu, A. Ikeuba
ABSTRACT Corrosion under insulation is a major economic concern in the safe operations of water, oil and gas steel pipes. Herein, the external corrosion of X80 pipeline steel was examined beneath a disbonded insulation in groundwater containing sulphate-reducing bacteria (SRB). The results show that the steel under the insulation exhibited different electrochemical behaviour from the uninsulated sample in the bulk solution. A galvanic effect was detected between the steel under insulation and the uninsulated sample. Spectroscopic analysis reveals the rust layer of the insulated steel immersed in the SRB-inoculated groundwater was enriched by FeS from microbial metabolism. The steel under insulation recorded severe localised perforation, while corrosion severity was reduced on the uninsulated sample. Diffusion of ions, film development and insulation degradation played important roles in steel corrosion.
摘要在水、油和天然气管道的安全运行中,保温腐蚀是一个主要的经济问题。本文研究了X80管线钢在含有硫酸盐还原菌(SRB)的地下水中,在剥离绝缘层下的外部腐蚀。结果表明,在本体溶液中,处于绝缘状态的钢表现出与未绝缘样品不同的电化学行为。在被绝缘的钢和未被绝缘的样品之间检测到电流效应。光谱分析表明,浸泡在SRB接种地下水中的绝缘钢锈层富含微生物代谢产生的FeS。绝缘下的钢记录了严重的局部穿孔,而未绝缘样品的腐蚀严重程度降低。离子的扩散、薄膜的形成和绝缘性能的降低在钢的腐蚀中起着重要作用。
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引用次数: 1
Electrochemical and molecular modelling studies of corrosion inhibition characteristics of imidazolines on 1Cr steel under sweet conditions 咪唑啉对1Cr钢在高温条件下缓蚀性能的电化学和分子模拟研究
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-05-24 DOI: 10.1080/1478422X.2023.2212471
Shivang Gupta, R. Yazdi, Martin G I Andersson, R. Ambat
ABSTRACT Organic compounds like imidazoline derivatives are commonly used as corrosion inhibitors. This study characterised the corrosion inhibition properties of two forms of imidazoline, 2-Methyl-2-imidazoline (2-MI) and 2-Phenyl-2-imidazoline (2-PI), with and without the presence of mono ethylene glycol (MEG) on steel surface under CO2 corrosion condition. Electrochemical, surface characterisation and molecular modelling were used to study corrosion inhibition properties and underlying mechanisms. In the pure form, 2-PI had higher corrosion inhibition efficiency than 2-MI, likely due to stronger adsorption to the steel surface, as confirmed by molecular modelling. The addition of MEG improved the inhibitor efficiency of both 2-MI and 2-PI.
摘要咪唑啉衍生物等有机化合物常用作缓蚀剂。本研究表征了在CO2腐蚀条件下,在钢表面存在和不存在单乙二醇(MEG)的情况下,两种形式的咪唑啉,2-甲基-2-咪唑啉(2-MI)和2-苯基-2-咪唑(2-PI)的缓蚀性能。电化学、表面表征和分子建模用于研究缓蚀性能和潜在机制。分子模型证实,在纯形式中,2-PI比2-MI具有更高的缓蚀效率,这可能是由于对钢表面的吸附更强。MEG的加入提高了2-MI和2-PI的抑制剂效率。
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引用次数: 0
Laser surface melting of 304L SS: increase in resistance to transpassive dissolution and pitting corrosion 304L不锈钢的激光表面熔化:提高了对渗透溶解和点蚀的抵抗力
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-05-18 DOI: 10.1080/1478422X.2023.2212466
Amrita Mahanti Ghosal, R. Gupta, K. Chandra, V. Bhardwaj, B. Upadhyaya, P. Ganesh, R. Kaul, V. Kain
ABSTRACT In the present study, laser surface melting (LSM) of 304L stainless steel (SS) was performed using 250 W pulse Nd: YAG laser which resulted in a 250 µm thick melted layer with refined microstructure on the surface. Potentiostatic polarisations at various potentials in the transpassive regime in 6 M HNO3 solution at 95°C were used to quantify the IGC rate. The transpassive dissolution rate was significantly reduced after LSM. The pitting corrosion susceptibility was assessed by potentiodynamic polarisation in 3.5 wt-% NaCl solution. LSM resulted in an increase in pitting potential. Following electrochemical tests, sample surfaces were examined using optical and scanning electron microscopes besides a 3-D optical profilometer. The depths of IGC attack and pit were significantly reduced after LSM. The improvement in resistance to pitting corrosion and transpassive dissolution was attributed to the elimination of inclusions and impurity segregation at the grain boundaries brought about by LSM.
采用250 W脉冲Nd: YAG激光对304L不锈钢(SS)进行了激光表面熔化(LSM),熔敷层厚度为250µm,表面组织精细。在95°C的6m HNO3溶液中,通过不同电位的恒电位极化来量化IGC速率。经LSM处理后,传递溶出速率明显降低。在3.5 wt-% NaCl溶液中,用动电位极化法测定了其点蚀敏感性。LSM导致点蚀电位升高。在电化学测试之后,除了使用三维光学轮廓仪外,还使用光学和扫描电子显微镜检查样品表面。LSM后IGC攻击深度和坑深明显减小。抗点蚀和透溶性能的提高是由于LSM消除了晶界处的夹杂物和杂质偏析。
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引用次数: 0
Corrosion behaviour of oxide film formed on carbon steel in high temperature alkaline water in the presence of zinc and magnesium ions 碳钢表面氧化膜在高温碱性水中锌、镁离子存在下的腐蚀行为
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-05-16 DOI: 10.1080/1478422X.2023.2212456
S. Suresh, S. Bera, Chandramohan Palogi, S. B, Jegadeesan P, Krishna Mohan T.V
ABSTRACT Magnetite films on carbon steel are known to reduce corrosion in high temperature aqueous medium. The magnetite films were modified in-situ by introducing Zn and Mg in autoclave by hydrothermal process at 250°C. The film developed in the presence of Zn were thinner with particle size 150 nm after 240 h exposure compared to that developed in the presence of Mg with particle size 223 nm. The depth distribution of Zn and Mg monitored by Rutherford backscattering spectrometry showed that Mg was present more at the top surface, whereas Zn were almost uniform across the depth of the film. Contact angle measurements and electrochemical studies of coated specimens showed an increased corrosion resistance in presence of Zn and Mg in comparison to known passive magnetite layer formed in their absence. It was shown that Zn is a better candidate for corrosion resistance of carbon steel in high temperature aqueous medium.
碳钢表面的磁铁矿薄膜可以减少高温水介质中的腐蚀。在250°C的热压釜中通过水热法引入Zn和Mg对磁铁矿薄膜进行原位改性。暴露240 h后,在Zn存在下显影的膜比在Mg存在下显影的膜更薄,粒径为150 nm,而在Mg存在下显影的膜粒径为223 nm。卢瑟福后向散射光谱法检测Zn和Mg的深度分布表明,Mg在膜的顶部表面存在较多,而Zn在膜的整个深度上几乎均匀分布。接触角测量和电化学研究表明,与锌和镁不存在时形成的已知被动磁铁矿层相比,锌和镁存在时涂层试样的耐腐蚀性增加。结果表明,Zn是碳钢在高温水介质中较好的耐蚀剂。
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引用次数: 0
Influence of available chlorine on corrosion behaviour of low alloy marine steel in natural seawater 有效氯对低合金船用钢在天然海水中腐蚀行为的影响
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-05-13 DOI: 10.1080/1478422X.2023.2209961
Xue Liu, Y. Sui, JianYuan Zhou, Yapeng Liu, Xiang-bo Li, Jian Hou
ABSTRACT Available chlorine is known to play a significant role in metal corrosion due to its oxidising properties. In this paper, the effect of available chlorine concentration on corrosion behaviour of the low alloy marine steel was investigated by electrochemical and immersion tests. Experimental results show that the corrosion rate of low alloy marine steel is accelerated with the increase of available chlorine concentration in seawater. The localised electrochemical dissolution of the steel is more active with the concentration of available chlorine increasing. Energy dispersive spectroscopy (EDS) was performed to understand the composition of the corrosion products that the large enrichment of Cl element occurred for the high available chlorine concentration (100 ppm) after 720 h exposure to seawater. The influence of available chlorine concentration on mechanical property of low alloy marine steel indicatesthe less impact on the tensile and yield strength of the low alloy marine steel.
摘要:由于有效氯的氧化特性,它在金属腐蚀中起着重要的作用。通过电化学试验和浸渍试验,研究了有效氯浓度对低合金船用钢腐蚀性能的影响。实验结果表明,随着海水中有效氯浓度的增加,低合金船用钢的腐蚀速度加快。随着有效氯浓度的增加,钢的局部电化学溶解更加活跃。通过能谱分析(EDS)了解腐蚀产物的组成,发现在高有效氯浓度(100 ppm)下,腐蚀产物中Cl元素大量富集。有效氯浓度对低合金船用钢力学性能的影响表明,有效氯浓度对低合金船用钢的抗拉强度和屈服强度影响较小。
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引用次数: 0
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Corrosion Engineering, Science and Technology
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