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Accelerated corrosion test and field test of steel and zinc coupons at buffer areas and cross passages in a mass rapid transit tunnel 大型捷运隧道缓冲带及交叉通道钢锌板加速腐蚀试验及现场试验
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-15 DOI: 10.1080/1478422X.2022.2163335
S. Goh, L. T. Tan, H. Gan, Y. Foo, K. H. Goh, H. S. Lee
ABSTRACT A study has been conducted to measure the distribution of temperature, relative humidity and corrosivity due to uniform corrosion along the Mass Rapid Transit (MRT) North East Line (NEL) tunnel in Singapore. The corrosion rates of carbon steel 1010 and zinc coupons at the buffer areas of ten stations and five cross passages along the NEL were monitored over a period of one year. The median temperatures were between 31 and 36°C while the median relative humidity varied between 43 and 53%. At all exposure sites, the values of relative humidity corresponding to the 75th percentile values were below 60%, with very few data points registering above 80%. The cross passages showed a lower degree of fluctuations in the temperature and relative humidity compared to the buffer areas. The corrosivity levels showed some differences between exposure sites, but their values were generally low and could be categorised as C1 according to the ISO 9223:2012 categorisation. A set of procedures for an accelerated laboratory test to approximate the corrosion in the tunnel was also studied. The test procedures involved the exposure to a salt fog containing 0.12% Na2SO4 + 0.05% NaCl, followed by a drying phase and subsequent exposure to a constant temperature of 40°C and a constant relative humidity of 60%. It was found that after exposure for 80 h, the accelerated tests were able to generate the degree of corrosion observed in the most severe conditions in the field.
摘要对新加坡捷运(MRT)东北线(NEL)隧道进行了温度、相对湿度和腐蚀性均匀腐蚀分布的测量研究。在一年的时间里,对全国铁路沿线10个站点和5个交叉通道缓冲区碳钢1010和锌片的腐蚀速率进行了监测。气温中位数在31 ~ 36℃之间,相对湿度中位数在43 ~ 53%之间。在所有暴露点,第75百分位数对应的相对湿度值均低于60%,只有极少数数据点高于80%。与缓冲区相比,交叉通道的温度和相对湿度波动程度较低。不同暴露地点的腐蚀等级有所不同,但它们的值普遍较低,根据ISO 9223:2012的分类可以被归类为C1级。本文还研究了一套模拟隧道腐蚀的加速实验室试验程序。测试过程包括暴露于含有0.12% Na2SO4 + 0.05% NaCl的盐雾中,然后是干燥阶段,随后暴露于恒定温度40°C和恒定相对湿度60%的环境中。结果发现,在暴露80小时后,加速试验能够产生在现场最恶劣条件下观察到的腐蚀程度。
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引用次数: 1
Enhanced corrosion protection of AZ31B magnesium alloy by MgAl-LDHs composite coatings double-doped with imidazolium ionic liquid and sodium dodecylbenzenesulphonate 咪唑离子液体和十二烷基苯磺酸钠双掺杂MgAl-LDHs复合涂层增强AZ31B镁合金的防腐性能
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-13 DOI: 10.1080/1478422X.2023.2165634
Yingxue Liu, Huijie Huangfu, Shuai Gao, Xugeng Guo, Li Wang
ABSTRACT Herein, we prepare two types of MgAl-LDHs coatings single-doped by imidazolium ionic liquid 1-decyl-3-methylimidazolium bromide ([Demim]Br) or sodium dodecylbenzenesulphonate (SDBS) and double-doped by [Demim]Br and SDBS on AZ31B Mg alloy by using an in-situ hydrothermal treatment. Their surface morphology and corrosion resistance immersed in 3.5 wt-% NaCl solution are explored. Our results suggest that the double doping of [Demim]Br and SDBS will change the surface morphology of the coating and a uniform and dense film is observed in the double-doped MgAl-LDHs, which is denser than those of the two single-doped MgAl-LDHs coatings, thus providing a superior corrosion resistance. Such an improvement can be ascribed to the synergetic inhibition effect of [Demim]Br and SDBS against the corrosion of the Mg alloy substrate. More importantly, the charge transfer resistance of the sample coated with the double-doped MgAl-LDHs is still high after 3 d of immersion, benefiting from the excellent self-healing effect.
摘要本文采用原位水热处理的方法,在AZ31B镁合金上制备了咪唑离子液体1-癸基-3-甲基咪唑鎓溴化物([Demim]Br)或十二烷基苯磺酸钠(SDBS)单掺杂和[Demim]Br和SDBS双掺杂的两种MgAl-LDHs涂层。探讨了它们在3.5wt-%NaCl溶液中的表面形态和耐腐蚀性。我们的结果表明,[Demim]Br和SDBS的双重掺杂将改变涂层的表面形态,并且在双重掺杂的MgAl-LDHs中观察到均匀致密的膜,其密度比两种单一掺杂的MgAl-Ldh涂层的密度大,从而提供了优异的耐腐蚀性。这种改善可归因于[Demim]Br和SDBS对镁合金基体腐蚀的协同抑制作用。更重要的是,涂覆有双掺杂MgAl-LDHs的样品在浸泡3d后的电荷转移电阻仍然很高,这得益于其优异的自修复效果。
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引用次数: 1
Computational modelling and correlation of physical parameters of 1-heptatriacotanol, phytol and 3, 7, 11, 15-tetra methyl-2-hexadecen-1-ol with the corrosion inhibition efficiency of CIW for mild steel in HCl 1-庚三醇、植物醇和3,7,11,15-四甲基-2-十六碳烯-1-醇物理参数与CIW在HCl中对软钢的缓蚀效率的计算模型和相关性
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-12 DOI: 10.1080/1478422X.2023.2165238
J. At, M. Arshad, Mathew Kuruvilla, A. Joseph
ABSTRACT Aqueous leaves extract of Clerodendrum infortunatum (CIW) was used as inhibitor for mild steel corrosion in 0.5 N HCl. Inhibition efficiency decreases with temperature. The presence of 1-heptatriacotanol, the diterpene alcohols like phytol and 3, 7, 11, 15 tetramethyl-2-hexadecen-1-ol are identified as major constituents through GC-MS analysis of CIW. The electronic properties and inhibition efficiency of these compounds were evaluated using DFT and material studio software. The donor–acceptor type interactions resulting from the migration of lone pair of electrons of the ‘O’ atom of these molecules to the vacant ‘d’ orbital of the metal is evident from these calculations. The reduction in the double-layer capacitance with the incremental addition of CIW is noticed. CIW offers mixed inhibition with anodic predominance. CIW forms a multimolecular layer on the metal surface obeying the Temkin isotherm model. Surface perturbations were followed qualitatively by SEM, stereomicroscope and XPS.
摘要:采用Clerodendrum infatunatum(CIW)的水性叶提取物作为缓蚀剂,在0.5N盐酸中缓蚀软钢。抑制效率随温度的升高而降低。通过CIW的GC-MS分析,确定了1-庚三醇、二萜醇如植物醇和3,7,11,15四甲基-2-十六碳烯-1-醇的存在是主要成分。使用DFT和material studio软件评估了这些化合物的电子性质和抑制效率。从这些计算中可以明显看出,这些分子的“O”原子的孤对电子迁移到金属的空位“d”轨道所产生的施主-受主型相互作用。注意到随着CIW的增加双层电容的减小。CIW具有阳极优势的混合抑制作用。CIW在金属表面形成多分子层,遵循Temkin等温线模型。用SEM、立体显微镜和XPS对表面扰动进行了定性跟踪。
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引用次数: 0
Influence of the casting process on corrosion behaviour of 2024-T6 aluminium alloy in different conditions of pH and NaCl concentration 不同pH和NaCl浓度条件下铸造工艺对2024-T6铝合金腐蚀行为的影响
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-03 DOI: 10.1080/1478422X.2022.2162661
E. Mardaras, N. Imaz, R. González-Martínez, E. García-Lecina, E. Aguado
ABSTRACT Corrosion behaviour of 2024-T6 castings produced by sand mould and metallic mould has been studied in media with different sodium chloride concentrations and pH values, using electrochemical techniques and scanning electron microscope. Corrosion rates and anodic and cathodic reaction kinetics are detailed to provide a fundamental understanding of the electrochemical behaviour of 2024-T6 at different conditions. The study shows a different corrosion mechanism depending on the pH. At pH 12, the more negative values of E corr confirmed that the alkalinisation of aluminium incites the dissolution of the Al substrate. The effect of chloride concentration is reflected in shifts of E corr towards more negative values. The research on the effect of the used mould demonstrates that the impact of the casting process in the cooling rate affects the pitting corrosion resistance.
采用电化学技术和扫描电镜研究了砂型和金属型2024-T6铸件在不同氯化钠浓度和pH值介质中的腐蚀行为。详细介绍了腐蚀速率和阳极和阴极反应动力学,以便对2024-T6在不同条件下的电化学行为有一个基本的了解。研究表明,pH值不同,腐蚀机制也不同。在pH值为12时,E - corr值越负,证实铝的碱化促进了铝基体的溶解。氯离子浓度的影响体现在E系数向负值偏移。通过对用模影响的研究表明,浇注工艺对冷却速度的影响会影响其抗点蚀性。
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引用次数: 0
Application of the random forest algorithm to predict the corrosion losses of carbon steel over the first year of exposure in various regions of the world 应用随机森林算法预测碳钢在世界不同地区暴露后第一年的腐蚀损失
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-12-31 DOI: 10.1080/1478422X.2022.2161336
M. Gavryushina, A. Marshakov, Yu. S. Panchenko
ABSTRACT The random forest (RF) algorithm was used to develop two models for predicting the first-year corrosion losses (C 1) of carbon steel in open air in various regions of the world. The first RF model built using combined databases of international programmes ISO CORRAG, MICAT and ECE/UN and tests conducted in Russia is intended for estimation of C 1 in various types of atmospheres in various regions of the world. The second RF model enables the prediction of C 1 in continental areas of the world. The accuracy of C 1 predictions by the two RF and two dose–response functions, i.e. the function presented in ISO 9223 standard and the new version for a non-marine atmosphere, was compared. The reliability of the two RF models was shown to be significantly higher than that of the dose–response functions with exception of the predictions for corrosion losses of carbon steel in regions of Russia with a cold climate.
摘要采用随机森林(RF)算法建立了两个预测世界不同地区碳钢露天第一年腐蚀损失(C1)的模型。第一个使用国际项目ISO CORRAG、MICAT和ECE/UN的联合数据库以及在俄罗斯进行的测试建立的RF模型旨在估计世界各地区各种类型大气中的C1。第二个RF模型能够预测世界大陆地区的C1。比较了两种RF和两种剂量响应函数(即ISO 9223标准中提出的函数和非海洋大气的新版函数)对C1预测的准确性。除对俄罗斯寒冷气候地区碳钢腐蚀损失的预测外,两个RF模型的可靠性显著高于剂量-响应函数的可靠性。
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引用次数: 0
A high-resolution characterisation of localised corrosion of AA5083-H111 in simulated seawater by TEM AA5083-H111在模拟海水中局部腐蚀的TEM高分辨率表征
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-12-31 DOI: 10.1080/1478422X.2022.2162662
Yu Ji, Yingchang Mao, Lihua Dang, Da-Hai Xia, Wenbin Hu
ABSTRACT The localised corrosion of aluminium alloy (AA) 5083-H111 in 3.5 wt-% NaCl solution was studied by combing scanning electron microscope (SEM), focused ion beam (FIB) and transmission electron microscopy (TEM) techniques. It was found that the Ti-rich intermetallic particles (IMPs) served as the cathodes and triggered the dissolution of its adjacent Al matrix; as a result, a trench was formed between the IMP and its surrounding Al matrix. Raised ‘circles’ were identified on the alloy surface at the periphery of the IMPs, which was considered to be the cathodic region on which corrosion products deposited. A sub-surface that consisted of fine Al grains and corroded Al–Mg phases were observed under the raised ‘circle’ region.
摘要结合扫描电子显微镜(SEM)、聚焦离子束(FIB)和透射电子显微镜(TEM)技术,研究了铝合金(AA)5083-H111在3.5wt-%NaCl溶液中的局部腐蚀。研究发现,富Ti金属间颗粒(IMPs)作为阴极并引发其相邻Al基体的溶解;结果在IMP与其周围的Al基体之间形成了沟槽。IMP外围的合金表面上发现了凸起的“圆圈”,这被认为是腐蚀产物沉积的阴极区域。在凸起的“圆圈”区域下观察到由细小的Al晶粒和腐蚀的Al–Mg相组成的亚表面。
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引用次数: 3
Smart corrosion inhibitors for controlled release: a review 智能缓蚀剂的控释:综述
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-12-28 DOI: 10.1080/1478422X.2022.2161122
Xingxing Zhou, Qiangsheng Dong, Dali Wei, Jing Bai, F. Xue, Baosen Zhang, Z. Ba, Zhang-zhong Wang
ABSTRACT Metal corrosion has been one of the most urgent problems bringing about great economic loss and life threats worldwide. Corrosion inhibitors can prevent metal from corrosion when directly added to corrosive media, which is a low-cost and efficient strategy towards corrosion protection. However, the corrosion protection ability cannot be durable without continuous additions of corrosion inhibitors. Micro/nano-containers encapsulated with corrosion inhibitors offer promising opportunities for delaying the corrosion process and prolonging the service period, regarded as smart corrosion inhibitors that can respond to stimuli spontaneously and release on demand. The review focuses on the diverse ambient stimuli and actively responsive mechanisms of smart corrosion inhibitors. Furthermore, the present drawbacks and underexplored possibilities of current research studies are pointed out, and future perspectives are prospected for smart corrosion inhibitor applications.
金属腐蚀已成为世界范围内最紧迫的问题之一,造成巨大的经济损失和生命威胁。将缓蚀剂直接加入到腐蚀介质中,可以防止金属腐蚀,是一种低成本、高效率的防腐策略。然而,如果不不断添加缓蚀剂,其防腐能力就不能持久。用缓蚀剂封装的微/纳米容器为延迟腐蚀过程和延长使用期限提供了很好的机会,被认为是智能缓蚀剂,可以自发响应刺激并根据需要释放。本文综述了智能缓蚀剂的各种环境刺激和主动响应机制。此外,指出了目前研究中存在的不足和未开发的可能性,并展望了智能缓蚀剂应用的未来前景。
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引用次数: 3
Corrosion behaviour of Ni-based alloy Inconel 740H in supercritical carbon dioxide at 650–700°C 镍基合金Inconel 740H在650 ~ 700℃超临界二氧化碳中的腐蚀行为
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-12-20 DOI: 10.1080/1478422X.2022.2157534
Bo-Qi Xiao, Naiqiang Zhang, Kaiyang Li, Zhongliang Zhu, Tianyi Zhang, Mi Zhou
ABSTRACT Corrosion tests of Ni-based alloy Inconel 740H were carried out in supercritical carbon dioxide (S-CO2) at 650–700°C under 25 MPa. The corrosion kinetics were measured by weight change as a function of time, and the surface oxide layers were characterised and identified by a series of characterisation methods. It is found that Inconel 740H experienced general oxidation, localised exfoliation and internal oxidation. A dense Cr2O3 oxide scale rapidly formed on the surface of Inconel 740H at 650–700°C, resulting in good general corrosion resistance. Nodular oxidation was triggered by Ti-rich and Nb-rich oxides. Internal oxidation selectively oxidised Al. The causes of oxide-induced exfoliation are discussed.
摘要镍基合金铬镍铁合金740H在650–700°C、25 MPa。通过重量随时间的变化来测量腐蚀动力学,并通过一系列表征方法对表面氧化层进行表征和鉴定。发现铬镍铁合金740H经历了一般氧化、局部剥落和内部氧化。在650–700°C下,铬镍铁合金740H表面迅速形成致密的Cr2O3氧化皮,具有良好的整体耐腐蚀性。富Ti和富Nb的氧化物触发了结核状氧化。内氧化选择性地氧化了Al。讨论了氧化物引起剥离的原因。
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引用次数: 3
The effect of Mn addition on corrosion behaviour of equiatomic CoCrFeNi high entropy alloys in NaCl solution Mn对等原子CoCrFeNi高熵合金在NaCl溶液中腐蚀行为的影响
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-12-10 DOI: 10.1080/1478422X.2022.2154735
Chenglong Zhang, M. Zhu, Yongfeng Yuan, Shao-yi Guo
ABSTRACT The corrosion behaviour of equiatomic CoCrFeNi and CoCrFeNiMn high entropy alloys manufactured by the vacuum arc melting were studied in 3.5 wt-% NaCl solution. And the reasons for the differences in corrosion resistance were investigated in terms of microstructure, electrochemical behaviour and oxide film. The results show that the two alloys exhibit different corrosion characteristics, with CoCrFeNi alloy displaying typical passivation characteristics and CoCrFeNiMn alloy exhibiting activation behaviour. The CoCrFeNi HEA with compact and protective passive film has lower corrosion current density, larger film resistance and polarisation resistance, meaning a lower corrosion rate and superior corrosion resistance compared with those of CoCrFeNiMn alloy. Moreover, CoCrFeNiMn alloy forms a discontinuous and loose corrosion product film with higher Mn content and lower contents of Cr, Fe and Co compared to the matrix, which decreases its protection performance. The addition of Mn changes the electrochemical behaviour, and higher Mn oxides/hydroxides within oxide film are unfavourable to forming a stable passive film. GRAPHICAL ABSTRACT
摘要:研究了真空电弧熔炼制备的等原子CoCrFeNi和CoCrFeNiMn高熵合金在3.5 wt-% NaCl溶液中的腐蚀行为。并从微观结构、电化学行为和氧化膜等方面分析了耐蚀性差异的原因。结果表明,两种合金表现出不同的腐蚀特征,CoCrFeNi合金表现出典型的钝化特征,而CoCrFeNiMn合金表现出典型的活化行为。与CoCrFeNiMn合金相比,具有致密保护性钝化膜的CoCrFeNi HEA具有更低的腐蚀电流密度、更大的膜电阻和极化电阻,具有更低的腐蚀速率和更强的耐腐蚀性。与基体相比,CoCrFeNiMn合金形成不连续松散的腐蚀产物膜,Mn含量较高,Cr、Fe、Co含量较低,降低了其防护性能。Mn的加入改变了电化学行为,氧化膜中较高的Mn氧化物/氢氧化物不利于形成稳定的钝化膜。图形抽象
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引用次数: 0
Evaluation of corrosion behaviour of turmeric-coated AZ51 alloy in simulated body fluid for biomedical applications 姜黄涂层AZ51合金在生物医学应用模拟体液中的腐蚀行为评估
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-12-08 DOI: 10.1080/1478422X.2022.2152172
Bhaskarjyoti Das, M. Yadav, S. Kundu, Tapendu Mandal
ABSTRACT In this study, the corrosion behavior of turmeric-coated AZ51 alloy is studied in a simulated bodily fluid (SBF) and then correlated using different characterization techniques. Optical microstructures of all the samples reveal the presence of grains of the α-Mg alloy and precipitates of β-Mg17Al12. Two well-defined peaks were obtained from the XRD patterns -Mg and Mg17Al12, correlating with the optical microscopy results. The potentiodynamic polarisation investigation illustrates the corrosion behavior of uncoated (UC) and turmeric-coated magnesium samples dipped for 24 (DC-24), 48 (DC-48), and 96 hours (DC-96). Results confirmed that the DC-48 sample shows the maximum corrosion resistance among all the samples, and the EIS study correlates well with the study. The mineralization study confirms that the DC-48 sample has the maximum corrosion resistance due to the uniformity and compact nature of the coating.
摘要在本研究中,研究了涂有姜黄的AZ51合金在模拟体液(SBF)中的腐蚀行为,然后使用不同的表征技术进行了关联。所有样品的光学微观结构表明,存在α-Mg合金晶粒和β-Mg17Al12沉淀。从XRD图谱中获得了两个明确的峰——Mg和Mg17Al12,与光学显微镜结果相关。动电位极化研究说明了未涂覆(UC)和涂有姜黄的镁样品浸渍24小时(DC-24)、48小时(DC-48)和96小时(DC-96)的腐蚀行为。结果证实,DC-48样品在所有样品中表现出最大的耐腐蚀性,EIS研究与该研究密切相关。矿化研究证实,由于涂层的均匀性和致密性,DC-48样品具有最大的耐腐蚀性。
{"title":"Evaluation of corrosion behaviour of turmeric-coated AZ51 alloy in simulated body fluid for biomedical applications","authors":"Bhaskarjyoti Das, M. Yadav, S. Kundu, Tapendu Mandal","doi":"10.1080/1478422X.2022.2152172","DOIUrl":"https://doi.org/10.1080/1478422X.2022.2152172","url":null,"abstract":"ABSTRACT In this study, the corrosion behavior of turmeric-coated AZ51 alloy is studied in a simulated bodily fluid (SBF) and then correlated using different characterization techniques. Optical microstructures of all the samples reveal the presence of grains of the α-Mg alloy and precipitates of β-Mg17Al12. Two well-defined peaks were obtained from the XRD patterns -Mg and Mg17Al12, correlating with the optical microscopy results. The potentiodynamic polarisation investigation illustrates the corrosion behavior of uncoated (UC) and turmeric-coated magnesium samples dipped for 24 (DC-24), 48 (DC-48), and 96 hours (DC-96). Results confirmed that the DC-48 sample shows the maximum corrosion resistance among all the samples, and the EIS study correlates well with the study. The mineralization study confirms that the DC-48 sample has the maximum corrosion resistance due to the uniformity and compact nature of the coating.","PeriodicalId":10711,"journal":{"name":"Corrosion Engineering, Science and Technology","volume":"58 1","pages":"124 - 137"},"PeriodicalIF":1.8,"publicationDate":"2022-12-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"49299928","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
期刊
Corrosion Engineering, Science and Technology
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