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The Impact of Temperature on CO2 Corrosion and the Formation of Corrosion Product Film 温度对二氧化碳腐蚀和腐蚀产物膜形成的影响
IF 1.6 4区 材料科学 Q2 Chemistry Pub Date : 2024-03-28 DOI: 10.5006/4529
Kaiyuan Zhai, Ling Guo, Ning Zhu, Jiayi Tang, Liusi Yu, Hu Wang, Juan Xie
The impact of temperature on CO2 corrosion were investigated by weight loss, in situ electrochemical measurements and characterization of corrosion product film. The results showed that with the increase of temperature, corrosion rate decreased remarkably, which can be ascribed to different product film formed on metal surface. As the temperature increased, the growth tendency of FeCO3 crystals on the (012) plane becomes more pronounced, ultimately forming a dense film. Synchrotron based computed laminography (SRCL) analysis proved the porosity of products decreased with the rising of temperature. The relationship between microstructure of product film and corrosion rate had also been proposed.
通过失重、原位电化学测量和腐蚀产物膜的表征,研究了温度对 CO2 腐蚀的影响。结果表明,随着温度的升高,腐蚀速率明显降低,这可归因于金属表面形成了不同的产物膜。随着温度的升高,FeCO3 晶体在 (012) 平面上的生长趋势越来越明显,最终形成了一层致密的膜。同步辐射计算机层析成像(SRCL)分析证明,产品的孔隙率随温度升高而降低。此外,还提出了产品薄膜的微观结构与腐蚀速率之间的关系。
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引用次数: 0
Research on Pitting Corrosion of Micro-alloyed High Strength Steel Bars 微合金高强度钢棒的点腐蚀研究
IF 1.6 4区 材料科学 Q2 Chemistry Pub Date : 2024-03-21 DOI: 10.5006/4479
QingLong Wu, Shangjun Gu, Jie Wang, Fulong Wei, Zhiying Li, Hui Yang, Changrong Li
In this study, a series of soaking experiments were conducted in simulated marine environment solution to explore the pitting corrosion behavior induced by four types of inclusions in micro-alloyed steel bars: Al2O3, MnS, Al2O3-(Ti,V,Nb)N and Al2O3-MnS-(Ti,V,Nb)N. In the early stage of corrosion, due to the high-density lattice distortion zone around the MnS and Al2O3 inclusions, along with the fact that these inclusions are not closely connected with the steel matrix, micro-cracks can occur leading to the initial corrosion of MnS in the Cl- environment. The corrosion rate of Al2O3 is the second highest after MnS, and clusters of Al2O3 can further accelerate the corrosion rate. The lattice distortion density around (Ti, V, Nb)N precipitates is significantly lower than that around MnS and Al2O3 inclusions. Additionally, (Ti, V, Nb)N is closely connected with the steel matrix without any micro-voids. Therefore, (Ti, V, Nb)N is not sufficient to induce pitting corrosion of the matrix. The trend of pitting corrosion induced by the four types of inclusions, Al2O3, MnS, Al2O3-(Ti,V,Nb)N, and Al2O3-MnS-(Ti,V,Nb)N, is as follows: MnS > Al2O3> Al2O3-MnS-(Ti,V,Nb)N > Al2O3-(Ti,V,Nb)N.
本研究在模拟海洋环境溶液中进行了一系列浸泡实验,以探讨微合金钢棒中四种夹杂物诱发的点蚀行为:Al2O3、MnS、Al2O3-(Ti,V,Nb)N 和 Al2O3-MnS-(Ti,V,Nb)N。在腐蚀初期,由于 MnS 和 Al2O3 夹杂物周围存在高密度晶格畸变区,加之这些夹杂物与钢基体的连接并不紧密,因此会产生微裂纹,导致 MnS 在 Cl- 环境中发生初始腐蚀。Al2O3 的腐蚀速率仅次于 MnS,而 Al2O3 簇会进一步加快腐蚀速率。(Ti、V、Nb)N析出物周围的晶格畸变密度明显低于 MnS 和 Al2O3 包裹体周围的晶格畸变密度。此外,(Ti,V,Nb)N 与钢基体紧密相连,没有任何微空隙。因此,(Ti、V、Nb)N 不足以诱发基体点蚀。四种夹杂物(Al2O3、MnS、Al2O3-(Ti,V,Nb)N 和 Al2O3-MnS-(Ti,V,Nb)N )诱发点蚀的趋势如下:MnS>Al2O3>Al2O3-MnS-(Ti,V,Nb)N>Al2O3-(Ti,V,Nb)N。
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引用次数: 0
Modeling Direct-Current Interference on Pipelines with Zero Potential at Infinity Through Electric Field Decomposition 通过电场分解模拟无穷远零电位管道上的直流干扰
IF 1.6 4区 材料科学 Q2 Chemistry Pub Date : 2024-03-12 DOI: 10.5006/4466
Liang Dong, Yan Shen, Tiansiyu Gan
Oil and gas pipelines are susceptible to direct current interference from nearby third-party cathodic protection or direct current transmission systems. This paper proposes a new method for analyzing direct current interference and its mitigation measures. The proposed method is based on the boundary element method of analyzing cathodic protection systems and direct current interference. Infinity is used as the zero-potential point instead of the pipeline itself. The soil potential near the structure is divided into the cathode electric field, the anode electric field, and the electric field generated by direct current interference. The proposed method was validated to be effective for modeling these electric fields. The results indicate that interference shifts the pipeline’s body potential positively or negatively compared with that in its normal cathode state. The interference was categorized on the basis of whether it was generated by the anode or cathode electric field, and mitigation measures were designed for each type of interference through electric field cancellation.
油气管道容易受到附近第三方阴极保护或直流输电系统的直流干扰。本文提出了一种分析直流干扰及其缓解措施的新方法。所提方法基于分析阴极保护系统和直流干扰的边界元法。使用无穷大作为零电位点,而不是管道本身。结构附近的土壤电势分为阴极电场、阳极电场和直流干扰产生的电场。经过验证,所提出的方法可以有效地模拟这些电场。结果表明,与正常的阴极状态相比,干扰会使管道的体电位发生正向或负向移动。根据干扰是由阳极电场还是阴极电场产生的,对干扰进行了分类,并通过电场抵消为每种干扰设计了缓解措施。
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引用次数: 0
“Exploring the Inhibitory Potential of Acetoxime-Zinc Chloride Adduct in Saline Environments for Mild Steel Corrosion Protection” "探索乙酰氧基肟-氯化锌加合物在盐碱环境中保护低碳钢腐蚀的抑制潜力"
IF 1.6 4区 材料科学 Q2 Chemistry Pub Date : 2024-03-12 DOI: 10.5006/4398
S. K. Ola, Ishita Chopra, S. Gopalakrishnan, Veena Dhayal
In this work, acetoxime, zinc chloride and acetoxime adduct of zinc chloride, [ZnCl2.2{HON=C(CH3)2}] (ZA) were investigated as corrosion inhibitor's in 3.5%NaCl solution on mild steel. The electrochemical analysis was carried out using polarization measurements and electrochemical impedance technique and surface analysis was done by Scanning electron microscope coupled with Energy-dispersive X-ray spectroscopy. Using surface analysis and electrochemical data it was concluded that an inhibition synergy was developed when ZA was taken instead of acetoxime or zinc chloride alone in solution phase. Scanning electron microscope methods were used to examine the samples surface in the presence of inhibited solutions. The efficiency of inhibition increases with the increasing concentration and attained the values of 97.18% for the 3mM concentration of ZA.
在这项工作中,研究了乙酰肟、氯化锌和乙酰肟氯化锌加合物 [ZnCl2.2{HON=C(CH3)2}] (ZA) 在 3.5%NaCl 溶液中对低碳钢的缓蚀作用。电化学分析采用极化测量法和电化学阻抗技术,表面分析采用扫描电子显微镜和能量色散 X 射线光谱法。利用表面分析和电化学数据得出的结论是,在溶液阶段使用ZA代替乙酰肟或氯化锌时,会产生抑制协同作用。研究人员使用扫描电子显微镜方法来检测存在抑制溶液的样品表面。抑制效率随着浓度的增加而提高,在 3mM 浓度的ZA 中达到了 97.18%。
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引用次数: 0
Combining Thermodynamics and Kinetics to Investigate the Corrosion of 3Cr Steel and HP-13Cr Stainless Steel in Extreme Oil-Gas Environments 结合热力学和动力学研究 3Cr 钢和 HP-13Cr 不锈钢在极端油气环境中的腐蚀情况
IF 1.6 4区 材料科学 Q2 Chemistry Pub Date : 2024-03-12 DOI: 10.5006/4490
Hao Xue, Yang Zhao, Tao Zhang, Fuhui Wang
The corrosion behavior of 3Cr steel and HP-13Cr stainless steel (SS) under high temperature and CO2 or H2S pressure environments was investigated by immersion tests and multiple characterizations of corrosion films, and analyzed by combining the Pourbaix diagram and kinetic calculations. At 180 °C/3.8 MPa CO2, both 3Cr steel and HP-13Cr SS exhibited double-layered corrosion films, comprising a crystalline FeCO3 outer layer and an inner Cr2O3 and Cr(OH)3 layer. Furthermore, at 180 °C/3.8 MPa H2S, the corrosion films of both steels consist of an outer crystalline pyrrhotite and pyrite layer and an inner Cr2O3 and Cr(OH)3 layer. The corrosion resistance of 3Cr in H2S is inferior to that of HP-13Cr SS due to the influence of stress corrosion cracking but is close to that of HP-13Cr SS in CO2. Therefore, 3Cr steel could be considered a cost-effective alternative to HP-13Cr SS in CO2 environments.
通过浸泡试验和腐蚀膜的多重表征,研究了 3Cr 钢和 HP-13Cr 不锈钢(SS)在高温和 CO2 或 H2S 压力环境下的腐蚀行为,并结合 Pourbaix 图和动力学计算进行了分析。在 180 °C/3.8 MPa CO2 条件下,3Cr 钢和 HP-13Cr SS 都表现出双层腐蚀膜,包括外层结晶的 FeCO3 和内层的 Cr2O3 和 Cr(OH)3。此外,在 180 °C/3.8 MPa H2S 条件下,两种钢的腐蚀膜都由外层结晶黄铁矿和黄铁矿层和内层 Cr2O3 和 Cr(OH)3 层组成。由于应力腐蚀开裂的影响,3Cr 在 H2S 中的耐腐蚀性不如 HP-13Cr SS,但与 HP-13Cr SS 在 CO2 中的耐腐蚀性接近。因此,在 CO2 环境中,3Cr 钢可被视为 HP-13Cr SS 的一种经济有效的替代品。
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引用次数: 0
Investigation of iron dissolution mechanism in acidic solutions with and without dissolved CO2 – Part II: ToF-SIMS 3D mapping 有二氧化碳溶解和无二氧化碳溶解的酸性溶液中铁溶解机理的研究--第二部分:ToF-SIMS 三维制图
IF 1.6 4区 材料科学 Q2 Chemistry Pub Date : 2024-02-28 DOI: 10.5006/4512
Luntao Wang, Huiru Wang, N. Moradighadi, A. Seyeux, Alain Pailleret, S. Nešić, Philippe Marcus
ToF-SIMS 3D mapping and depth profiling were used to study the anodic iron dissolution mechanisms of mild steel in chloride containing aqueous CO2 environments. The technique detected adsorbed hydroxide and chloride intermediates formed duringthe corrosion process, which is consistent with the proposed multi-path reaction mechanism for anodic iron dissolution reaction. Despite the presence of aqueous carbonic species and their observed effect on the kinetics of iron dissolution, no additional adsorbed intermediates have been detected in aqueous CO2 environments, indicating that carbonic species do not directly participate in the iron dissolution reaction. ToF-SIMS 3D mapping results on characterization of the specimens immersed in a chloride containing solution with and without CO2 suggest that one role of aqueous carbonic species CO2 could be to accelerate the adsorption of chloride ions and formation of chloride intermediates.
利用 ToF-SIMS 三维绘图和深度剖析技术研究了低碳钢在含有氯化物的二氧化碳水环境中的阳极溶铁机理。该技术检测到了腐蚀过程中形成的吸附氢氧化物和氯化物中间产物,这与所提出的阳极铁溶解反应的多路径反应机制相一致。尽管存在水溶液中的碳酸物种并观察到其对铁溶解动力学的影响,但在二氧化碳水溶液环境中没有检测到额外的吸附中间产物,这表明碳酸物种并不直接参与铁溶解反应。对浸入含氯化物溶液(含二氧化碳和不含二氧化碳)中的试样进行表征的 ToF-SIMS 3D 绘图结果表明,水溶液中碳酸物种二氧化碳的一个作用可能是加速氯离子的吸附和氯化物中间产物的形成。
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引用次数: 0
Effect of Tri-Metallic Micro-galvanic Corrosion on Localized Corrosion Based on Numerical Simulation: Geometric Effect of Intermetallic Compounds 基于数值模拟的三金属微电蚀作用对局部腐蚀的影响:金属间化合物的几何效应
IF 1.6 4区 材料科学 Q2 Chemistry Pub Date : 2024-02-28 DOI: 10.5006/4377
Woo-Hyuk Lee, Geon-il Kim, Myeong-Cheol Kim, S. Ko, Yoon-Ho Lee, Ju-Seung Song, Jung-Gu Kim
This study investigated the corrosion behavior of ADC12 and A365 aluminum alloys for automotive parts in the context of the growing use of aluminum parts in electric vehicles. Only ADC12 exhibited the formation of Al(OH)3 particle layer after corrosion, which was attributed to the micro-galvanic effect influenced by the geometry characteristics of its microstructure. Results revealed that ADC12 was prone to the formation of Al(OH)3 particle layers due to the geometric effects of Si and θ-Al2Cu, which facilitates the isolation of α-Al. The distribution of band-shaped galvanic currents, concentrated in a small α-Al matrix region, was primarily governed by the geometry of Si, creating a preferred structure for α-Al isolation. Additionally, the geometry of θ-Al2Cu contributed to a significant increase in electrochemical kinetics, particularly at the tri-metallic coupled region, further enhancing the susceptibility of the isolation. As a result, the formation of the Al(OH)3 particle layer was attributed to the corrosion of isolated α-Al particles, generated through the synergistic effect of micro-galvanic corrosion. Moreover, the corrosion attack progressed along the eutectic Si network, accompanied by θ-Al2Cu. Overall, the corrosion mechanism of ADC12 and A365 alloy was proposed.
随着电动汽车越来越多地使用铝制零件,本研究对汽车零件用 ADC12 和 A365 铝合金的腐蚀行为进行了研究。只有 ADC12 在腐蚀后形成了 Al(OH)3 颗粒层,这归因于受其微观结构几何特征影响的微电化效应。结果表明,由于 Si 和 θ-Al2Cu 的几何效应,ADC12 容易形成 Al(OH)3 颗粒层,从而促进了 α-Al 的分离。带状电电流的分布集中在一个较小的 α-Al 基体区域,主要受 Si 的几何形状的影响,从而形成了隔离 α-Al 的优选结构。此外,θ-Al2Cu 的几何形状显著提高了电化学动力学,尤其是在三金属耦合区,进一步提高了分离的敏感性。因此,Al(OH)3 颗粒层的形成归因于微电化学腐蚀协同作用下产生的孤立 α-Al 颗粒的腐蚀。此外,腐蚀攻击沿着共晶硅网络进行,并伴随着θ-Al2Cu。总之,提出了 ADC12 和 A365 合金的腐蚀机理。
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引用次数: 0
Long-Term Performance of Reference Electrodes in Alkaline Radioactive Waste Storage Environments 碱性放射性废物贮存环境中基准电极的长期性能
IF 1.6 4区 材料科学 Q2 Chemistry Pub Date : 2024-02-28 DOI: 10.5006/4520
S. Chawla, Kenneth Evans, Sheewa Feng, N. Sridhar
Accurate measurements of corrosion potential are important for assessing the likelihood of internal localized corrosion and stress corrosion cracking (SCC) of carbon steel tanks used for storing radioactive wastes. Reference electrodes in underground radioactive waste storage tanks are challenging to deploy, and more difficult to extract and replace frequently due to radiological exposure and disposal constraints. Hence, electrodes that exhibit stable performance over long periods of immersion in these waste environments are desirable. The present study evaluates the stability of reference electrodes used in radioactive waste storage tanks over a much longer period than previously studied. Long-term tests of Ag/AgCl and Hg/HgO reference electrodes were performed in nonradioactive simulants formulated from wastes stored at the Hanford site. Electrode degradation, which was studied by a variety of in-situ and ex-situ evaluation techniques, was correlated to changes in electrode fill chemistry from waste intrusion via the porous frit junction. An intentional contamination study was performed to better understand and predict contamination effects on electrode potential drift.
准确测量腐蚀电位对于评估用于储存放射性废物的碳钢储罐发生内部局部腐蚀和应力腐蚀开裂(SCC)的可能性非常重要。地下放射性废物储罐中的参比电极在部署时极具挑战性,而且由于辐射暴露和处置方面的限制,更难经常提取和更换。因此,希望电极能在这些废物环境中长期浸泡,表现出稳定的性能。本研究评估了放射性废物储罐中使用的参比电极在比以往研究更长的时间内的稳定性。银/氯化银和汞/氧化汞参比电极的长期测试是在由汉福德现场储存的废物配制的非放射性模拟物中进行的。通过各种原位和非原位评估技术对电极降解进行了研究,结果表明,电极降解与废物通过多孔熔块交界处侵入造成的电极填充化学变化有关。为了更好地了解和预测污染对电极电位漂移的影响,还进行了一项有意污染研究。
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引用次数: 0
Effect of bias voltage on the microstructure and LBE corrosion resistance of the FeCrAlY coating 偏压对 FeCrAlY 涂层微观结构和 LBE 耐腐蚀性的影响
IF 1.6 4区 材料科学 Q2 Chemistry Pub Date : 2024-02-22 DOI: 10.5006/4509
Wei Zhang, Mingyang Zhou, Yuanjie Fu, Xi Qiu, Jijun Yang
FeCrAlY coatings deposited on the outer surface of the cladding tube by the magnetron sputtering with varying bias voltages (0 V to -500 V) were corroded at 550 – 600 °C in oxygen-saturated and oxygen-poor LBE for 500 – 1000 h. The increased bias voltage led to the Al content decreased and the Y content increased. The coating changed from columnar crystals to equiaxed crystals with the increase of bias voltage. The decreased bias voltage makes an improved corrosion resistance. The fundamental process governing the evolution of microstructure and corrosion resistance in the FeCrAlY coatings was discussed.
通过磁控溅射法在不同偏置电压(0 V 至 -500 V)下沉积在包壳管外表面的铁铬铝铍镀层在氧气饱和和氧气贫乏的 LBE 中于 550 - 600 °C 下腐蚀了 500 - 1000 h。随着偏压的增加,涂层从柱状晶变成了等轴晶。偏压的降低使耐腐蚀性得到改善。讨论了支配 FeCrAlY 涂层微观结构和耐腐蚀性演变的基本过程。
{"title":"Effect of bias voltage on the microstructure and LBE corrosion resistance of the FeCrAlY coating","authors":"Wei Zhang, Mingyang Zhou, Yuanjie Fu, Xi Qiu, Jijun Yang","doi":"10.5006/4509","DOIUrl":"https://doi.org/10.5006/4509","url":null,"abstract":"\u0000 FeCrAlY coatings deposited on the outer surface of the cladding tube by the magnetron sputtering with varying bias voltages (0 V to -500 V) were corroded at 550 – 600 °C in oxygen-saturated and oxygen-poor LBE for 500 – 1000 h. The increased bias voltage led to the Al content decreased and the Y content increased. The coating changed from columnar crystals to equiaxed crystals with the increase of bias voltage. The decreased bias voltage makes an improved corrosion resistance. The fundamental process governing the evolution of microstructure and corrosion resistance in the FeCrAlY coatings was discussed.","PeriodicalId":10717,"journal":{"name":"Corrosion","volume":null,"pages":null},"PeriodicalIF":1.6,"publicationDate":"2024-02-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140439342","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Influence of the interaction of hydrogen with the phase boundary of duplex stainless steel on corrosion 氢与双相不锈钢相界的相互作用对腐蚀的影响
IF 1.6 4区 材料科学 Q2 Chemistry Pub Date : 2024-02-22 DOI: 10.5006/4519
Houwei Zhang, Qing Zheng, Dengyun Wang, Ming Liu, Gang Li, Lining Xu, Lijie Qiao
This study simulates the behavior of 2205 duplex stainless steel in an actual service environment under hydrogen charging/releasing cycles. Electrochemical and immersion experiments are conducted to compare the pitting susceptibility and corrosion behavior of 2205 DSS under single hydrogen charging and several hydrogen charging/releasing cycles. The results reveal that under single hydrogen charging, pits preferentially initiate and propagate within the austenite phase; this finding is consistent with the results of previous studies. However, under cyclic hydrogen charging/releasing cycles, pits initiate at the phase boundary and propagate along it. Moreover, a hydrogen microprint technique is used to characterize the hydrogen enrichment sites in 2205 duplex stainless steel. The results demonstrate that pits preferentially initiate at the same hydrogen enrichment sites. The study creates a schematic of hydrogen redistribution and hypothesizes that under actual service conditions, the phase boundary, rather than the austenite phase, is the primary site for pitting corrosion because of its transformation into a hydrogen enrichment site from a hydrogen trap.
本研究模拟了 2205 双相不锈钢在实际使用环境中的充氢/释放循环行为。通过电化学和浸泡实验,比较了 2205 双相不锈钢在单次充氢和多次充氢/释放循环下的点蚀敏感性和腐蚀行为。结果表明,在单次充氢条件下,点蚀优先在奥氏体相中产生和扩展;这一结果与之前的研究结果一致。然而,在循环充氢/释氢过程中,凹坑会在相界处产生并沿着相界扩展。此外,还利用氢显微印迹技术对 2205 双相不锈钢中的氢富集点进行了表征。结果表明,凹坑优先在相同的氢富集位点产生。研究绘制了氢再分布示意图,并假设在实际使用条件下,相界而非奥氏体相是点蚀的主要部位,因为相界已从氢阱转变为氢富集部位。
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引用次数: 0
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Corrosion
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