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Real-time electrochemical monitoring of the progress of sulfate reducing bacterially–induced corrosion of carbon steel 硫酸盐还原碳钢细菌腐蚀过程的实时电化学监测
4区 材料科学 Q2 Chemistry Pub Date : 2023-10-27 DOI: 10.5006/4415
Sai Prasanna Chinthala, Anwar Sadek, Joshua Davis, John M Senko, Chelsea N Monty
ABSTRACT Microbiologically influenced corrosion (MIC) is a widespread problem in the oil and gas industry, and sulfate reducing bacteria (SRB) cause the most aggressive kind of corrosion. A sulfate-reducing enrichmnent culture was obtained from a natural gas transmission line, and incubated in split chamber-zero resistance ammetry (SC-ZRA) incubations. Here, carbon steel electrodes were placed in a synthetic gas field brine in opposing chambers that were connected with a salt bridge. To mimic the heterogeneous metal coverage of a metal surface that causes MIC, one chamber was experimentally manipulated with addition of the SRB culture, while the other was uninoculated. Initial measurement of positive current between the electrodes in incubations with an organic electron donor (lactate) indicated a period of priming of the metal surface by planktonic SRB, before the current transitioned to negative, indicating that the cathodic corrosive reaction was occurring on the electrode exposed to SRB activities. This negative current is consistent with hypothesized mechanisms of SRB-induced corrosion, and was observed in lactate-free incubations and in uninoculated incubations amended with sulfide. These observations, combined with SRB metabolic patterns and mass loss analyses indicate the dynamic nature of SRB-mediated corrosion and illustrate the utility of real-time monitoring of MIC activities.
微生物影响腐蚀(MIC)是油气行业普遍存在的问题,硫酸盐还原菌(SRB)是最具侵略性的腐蚀类型。从天然气输电线中获得硫酸盐还原富集培养物,并在分裂室-零电阻测量(SC-ZRA)培养中培养。在这里,碳钢电极被放置在合成天然气田盐水的相对腔室中,这些腔室通过盐桥连接。为了模拟导致MIC的金属表面的异质金属覆盖,在实验中对一个腔室进行了添加SRB培养物的操作,而另一个腔室未接种。在有机电子供体(乳酸盐)的孵育中,电极之间的初始正电流测量表明,在电流转变为负电流之前,浮游SRB对金属表面进行了一段时间的激发,这表明阴极腐蚀反应发生在暴露于SRB活性的电极上。这种负电流与srb诱导腐蚀的假设机制一致,并且在无乳酸孵育和未接种硫化物的孵育中观察到。这些观察结果与SRB代谢模式和质量损失分析相结合,表明了SRB介导腐蚀的动态性质,并说明了实时监测MIC活性的实用性。
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引用次数: 0
On the occurrence of filiform corrosion on organic coated carbon steel exposed to cyclic aging test 循环时效试验中有机涂层碳钢丝状腐蚀的发生
4区 材料科学 Q2 Chemistry Pub Date : 2023-10-18 DOI: 10.5006/4443
Andrea Cristoforetti, Flavio Deflorian, Stefano Rossi, Michele Fedel
ABSTRACT Filiform corrosion is one of the possible failure mechanisms of organic-coated steel. Beyond cathodic delamination, filiform corrosion causes paint detachment and the dramatic loss of the protective properties given by the applied paint. Since both failure mechanisms occur during in-field exposure (depending on the environment), when assessing the performance of the protective paint by lab scale tests, we must be aware of the failure mechanism we induce with different accelerated aging cabinets. In this study, we investigate the effect of prohesion test on the initiation and propagation of filiform corrosion. We highlight the concurrent development of filiform corrosion and cathodic blistering, which includes the change between the cathodic and anodic delamination front, during an accelerated aging procedure that cycles between saturated humidity and dry stages. The role of the presence of aggressive contaminants (Cl− and SO42−) is discussed. According to our findings, cyclic aging tests seem to better stick to the failure mechanism occurring during in-field exposure, particularly due to the wet/dry cycles.
丝状腐蚀是有机涂层钢可能的失效机制之一。除阴极脱层外,丝状腐蚀还会导致涂料脱离,并使所涂涂料的保护性能急剧下降。由于这两种失效机制都发生在现场暴露过程中(取决于环境),因此在通过实验室规模试验评估防护漆的性能时,我们必须了解不同加速老化柜诱导的失效机制。在本研究中,我们研究了预腐蚀试验对丝状腐蚀的产生和扩展的影响。我们强调了丝状腐蚀和阴极起泡的同时发展,其中包括在饱和湿度和干燥阶段之间循环的加速老化过程中阴极和阳极分层前沿之间的变化。讨论了侵略性污染物(Cl−和SO42−)的存在所起的作用。根据我们的研究结果,循环老化试验似乎更好地坚持破坏机制发生在现场暴露,特别是由于湿/干循环。
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引用次数: 0
Surface characterization, mechanical properties and corrosion behavior of Zn-Ni alloy coated steel using electro plating-hot dip galvanizing 电镀-热浸镀锌锌镍合金涂层钢的表面表征、力学性能和腐蚀行为
4区 材料科学 Q2 Chemistry Pub Date : 2023-10-12 DOI: 10.5006/4290
Zahra Raghebi, Nagi Parvini Ahmadi, Rasul Azari khosroshahi, Robabeh Jafari
ABSTRACT In this study, the processing of zinc-nickel alloys with an electroplated nickel layer as the first layer followed by hot-dip galvanizing on plain carbon steel (St37) is investigated. The effect of the nickel layer and the effect of the immersion time on the alloy layers of the coating obtained by this method are studied. In addition, some properties of the obtained coating, such as the overall thickness, hardness, surface uniformity, coating adhesion strength, and corrosion resistance, were investigated using the optical microscope, scanning electron microscope, EDX analysis, and potentiostat. The results show that the 16-minute immersion time is the optimum galvanizing time at which an alloy with a nickel content of 0.11 wt.% is formed, and that the overall thickness of the galvanized sheet, especially the alloy layers, decreases compared to the pure zinc sheet. In addition, a more ductile, corrosion-resistant and smoother surface is obtained.
本研究研究了在普通碳钢(St37)表面先镀镍层再热镀锌的锌镍合金的加工工艺。研究了镍层和浸泡时间对镀层合金层的影响。此外,利用光学显微镜、扫描电镜、EDX分析和恒电位仪对涂层的整体厚度、硬度、表面均匀性、涂层附着力、耐蚀性等性能进行了研究。结果表明:16 min的浸锌时间是形成含镍量为0.11 wt.%合金的最佳镀锌时间,且与纯锌片相比,镀锌板的整体厚度,尤其是合金层厚度减小。此外,获得了更强的延展性,耐腐蚀性和光滑的表面。
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引用次数: 0
The Role of Nickel in Low Alloy Steels exposed to H2S-containing environments. Part I: Trench Formation at the Open Circuit Potential 暴露于含硫化氢环境中的低合金钢中镍的作用。第一部分:开路电位下的沟槽形成
4区 材料科学 Q2 Chemistry Pub Date : 2023-10-11 DOI: 10.5006/4436
Dannisa R. Chalfoun, Mariano A. Kappes, Teresa E. Perez, José L. Otegui, Mariano Iannuzzi
ABSTRACT The nickel content in low alloy steels (LAS) for oil and gas exploration and production is limited to a maximum of 1 wt.% according to ANSI/NACE MR 0175/ISO 15156. This restriction is imposed to avoid sulfide stress cracking (SSC) in sour (H2S-containing) environments. In this work, the effect of Ni on SSC of LAS was studied independently of other alloying elements. For this purpose, quenched and tempered steels heat treated to a yield strength of 610 MPa with a Ni content below and above the 1 wt.% threshold were evaluated at the open circuit potential (OCP) in unstressed specimens, and in slow strain rate tests (SSRT) at room temperature. Thiosulfate was used as a surrogate of H2S, according to the Tsujikawa method. It is concluded that Ni contributes to the stabilization of the sulfide films that form on the steel's surface at OCP. The rupture of this film due to tensile stress promotes the nucleation of elongated deep pits, referred to as trenches, which can act as sulfide stress crack initiators. Trenches were observed exclusively in stressed, Ni-containing specimens. Moreover, trenches' morphology, dimensions, and distribution varied with the Ni content in the steels. For the steels studied in this work, the Ni effect on trenching persisted below the 1 wt.% threshold.
根据ANSI/NACE MR 0175/ISO 15156,石油和天然气勘探和生产用低合金钢(LAS)的镍含量最高限制为1wt .%。这种限制是为了避免在酸性(含硫化氢)环境中发生硫化物应力开裂(SSC)。本研究独立于其他合金元素,研究了Ni对LAS SSC的影响。为此,在无应力试样的开路电位(OCP)和室温下的慢应变速率试验(SSRT)中,对热处理至屈服强度为610 MPa、Ni含量低于或高于1 wt.%阈值的淬火和回火钢进行了评估。根据Tsujikawa的方法,硫代硫酸盐被用作H2S的替代品。结果表明,镍有助于钢表面在OCP下形成的硫化物膜的稳定。由于拉伸应力,该薄膜的破裂促进了细长深坑的成核,称为沟,这可以作为硫化物应力裂纹的引发剂。仅在应力、含镍试样中观察到沟槽。此外,沟槽的形态、尺寸和分布随钢中Ni含量的变化而变化。对于本研究中所研究的钢,Ni对沟槽的影响持续低于1 wt.%的阈值。
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引用次数: 0
Galvanic Interactions on a Coupled Micro-Electrode Array of AA7050-T7451 and 316SS in Chromate-Containing NaCl Solutions Under Thick Electrolyte Film and Cyclic Wet-Dry Conditions 厚电解质膜和循环干湿条件下AA7050-T7451和316SS耦合微电极阵列在含铬NaCl溶液中的电相互作用
4区 材料科学 Q2 Chemistry Pub Date : 2023-10-05 DOI: 10.5006/4334
Utibe-Eno Charles-Granville, John R. Scully, Robert G. Kelly
Abstract The electrochemical behavior of an AA7050-316SS galvanic couple in chromate-containing NaCl environments under relatively constant thick electrolyte films and wet-dry cycling was investigated utilizing the coupled micro-electrode array (CMEA) approach. The CMEA approach provided a means to analyze the in-situ electrochemical kinetics as a function of spatial location and time. In inhibitor-free environments, the total net anodic charge associated with galvanic current increased with increasing conductivity and aggressiveness of the environment. The AA7050 electrodes supplied more than half of the total net cathodic charge in relation to the 316SS electrodes in the more aggressive environments. Under thick electrolyte films, chromate became less effective at suppressing cathodic kinetics on the 316SS and AA7050 net cathodes as the chloride concentration increased. Under wet-dry cycling conditions, the effectiveness of chromate was diminished when compared to thick electrolyte film conditions, due to the cycling of the equilibrium chloride concentration as electrolyte thickness changed upon onset of drying and wetting while the loading density of the salt remained constant. Furthermore, chromate exhibited a diminished ability to suppress cathodic currents on the AA7050 net cathodes in comparison to the 316SS electrodes. This study highlighted the importance of Cu-rich intermetallic particles and replated Cu on precipitation-strengthened Al alloys when considering the driving force of cathodes in sustaining anodic dissolution in typical Al alloy macro-galvanic systems exposed to atmospheric conditions.
摘要:采用耦合微电极阵列(CMEA)方法研究了AA7050-316SS电偶在相对恒定厚电解质膜和干湿循环条件下在含铬NaCl环境中的电化学行为。CMEA方法提供了一种分析原位电化学动力学作为空间位置和时间函数的方法。在无抑制剂的环境中,随着环境的电导率和侵蚀性的增加,与电流相关的总净阳极电荷增加。在更恶劣的环境中,与316SS电极相比,AA7050电极提供了超过一半的净阴极电荷。在较厚的电解质膜下,随着氯离子浓度的增加,铬酸盐对316SS和AA7050净阴极的阴极动力学抑制作用减弱。在干湿循环条件下,与厚电解质膜条件相比,铬酸盐的有效性降低了,这是由于在干燥和湿润开始时,平衡氯浓度随着电解质厚度的变化而循环,而盐的负载密度保持不变。此外,与316SS电极相比,铬酸盐在AA7050净阴极上抑制阴极电流的能力减弱。本研究强调了富Cu金属间颗粒和Cu在沉淀强化铝合金上的重要性,当考虑到典型铝合金暴露于大气条件下的宏观电偶体系中阴极维持阳极溶解的驱动力时。
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引用次数: 0
Effects of Acetic Acid on the Initiation of Pitting Corrosion and Stress Corrosion Cracking on Low-alloy Steel in pH Buffer Solutions 醋酸对pH缓冲溶液中低合金钢点蚀和应力腐蚀开裂的影响
4区 材料科学 Q2 Chemistry Pub Date : 2023-10-04 DOI: 10.5006/4427
Noriyuki Ida, Junichi Tani, Hirotaka Kawamura
ABSTRACT Applying organic chemicals as an oxygen scavenger or a corrosion inhibitor to the water treatment of steam-water circuits of power plants possibly results in the generation of organic acids, such as acetic acid. This necessitates assessing the effects of the generated organic acids on the corrosion of the steam-water circuits prior to applying the organic chemicals. In this research, the effects of acetic acid on pitting corrosion and stress corrosion cracking (SCC) on low-pressure turbine materials of low-alloy steel were examined by electrochemical measurements and U-bend tests. Buffer solutions of various pHs from 4.5 to 10 were used as test solutions to investigate the effects of acidification by acetic acid on corrosion. Electrochemical measurements indicated that the steel was passivated at pHs above 8 and was the most susceptible to pitting corrosion at pH 8. In the U-bend test, SCC was initiated readily at a pH of around 8. Because SCC occurred at sites of pitting corrosion, pitting corrosion was suggested to be a precursor of SCC. Acetate ions did not trigger pitting corrosion nor SCC on the steel. Rather, the addition of acetate ions to a Cl−-containing solution mitigated the initiation of pitting corrosion, resulting in the inhibition of SCC initiation.
将有机化学品作为除氧剂或缓蚀剂应用于电厂蒸汽-水回路的水处理,可能会产生有机酸,如乙酸。这就需要在使用有机化学品之前评估所产生的有机酸对蒸汽-水回路腐蚀的影响。通过电化学试验和u型弯曲试验,研究了醋酸对低合金钢低压涡轮材料点蚀和应力腐蚀开裂的影响。以ph值为4.5 ~ 10的缓冲液为试验溶液,考察醋酸酸化对腐蚀的影响。电化学测量表明,pH值在8以上时钢钝化,pH值在8时最易发生点蚀。在u型弯试验中,SCC在pH约为8时很容易发生。由于SCC发生在点蚀部位,因此点蚀是SCC的前兆。醋酸离子不会引起钢的点蚀或SCC。相反,在含Cl−的溶液中加入醋酸离子可以减轻点蚀的发生,从而抑制SCC的发生。
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引用次数: 0
Electrochemical behavior of an alpha-phase titanium alloy in oxidizing nitric acid environments: Influence of an oxygen-enriched layer α相钛合金在氧化硝酸环境中的电化学行为:富氧层的影响
4区 材料科学 Q2 Chemistry Pub Date : 2023-10-04 DOI: 10.5006/4412
Prafful Kumar Sinha
ABSTRACT The study focuses on establishing the influence of an oxygen-enriched layer (OEL) on the electrochemical properties of an alpha-phase titanium alloy, Ti-Al-Zr, in oxidizing nitric acid environments. Heat treatment was given to the material at 760 °C for 700 h in air which resulted in the formation of an OEL on the surface. The electrochemical properties were studied and compared with as-received (AR) conditions by techniques like open circuit potential (OCP), potentiodynamic polarization, chronoamperometry and electrochemical impedance spectroscopy measurement. It was established that the presence of an OEL on the surface reduced the cathodic activity of oxidizing species on the material’s surface. The OCP value did not depend on the presence/absence of the OEL on the surface. The formation of the passive film was instantaneous for all conditions. The presence of the OEL on the surface promoted the formation of a protective passive film. The material with an OEL on the surface had a lower donor density as compared to the AR condition.
摘要研究了富氧层(OEL)在氧化硝酸环境下对α相钛合金Ti-Al-Zr电化学性能的影响。将材料在760°C空气中热处理700 h,导致表面形成OEL。采用开路电位(OCP)、动电位极化、计时安培和电化学阻抗谱测量等技术研究了其电化学性能,并与实测(AR)条件进行了比较。结果表明,表面氧化电位的存在降低了材料表面氧化物质的阴极活性。OCP值与表面OEL的存在与否无关。在任何条件下,钝化膜的形成都是瞬间的。OEL在表面的存在促进了保护性钝化膜的形成。与AR条件相比,表面有OEL的材料具有较低的供体密度。
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引用次数: 0
In Memory of Glenn E. Stoner 纪念格伦·e·斯通纳
4区 材料科学 Q2 Chemistry Pub Date : 2023-10-01 DOI: 10.5006/4445
Jeannie Reese, Robert G. Kelly, John R. Scully
Prof. Emeritus Glenn E. Stoner of the University of Virginia (UVA) passed away on August 9, 2023, after a brief illness.Glenn’s professional life is summarized in the History of ECS section of The Electrochemical Society’s website,(1) and his papers published in JES are part of a collection.(2) More of his work can be found in other journals such as CORROSION.(3) But those sites describe only a small part of the true impact that Glenn had. After earning his degrees at the Missouri School of Mines (B.S. and M.S.) and the University of Pennsylvania (Ph.D.), Glenn eventually joined the faculty of the Department of Materials Science and Engineering at UVA in 1973, where he decided to use his understanding of the fundamentals of electrochemistry to address practical problems.Glenn’s superpower was his ability to educate and develop students and colleagues. It sounds like an obvious role for a professor, but he was simply great at it, and he did it in the most gentle and kindest way. An early demonstration of this superpower was his hiring of George Cahen as a Ph.D. student and Louie Scribner (founder of Scribner Associates) as a lab manager to establish the Applied Electrochemistry Laboratory (AEL). It was a single laboratory, as in one room. But Glenn was exceptional at grantsmanship, so he quickly had several research projects that used electrochemical processes to address a range of problems. George and Louie were tasked with meeting the promises Glenn made to sponsors. One of their earliest research programs looked for ways to use electrochemistry to sanitize human wastewater, which was of great interest to the U.S. Navy. Although a successful technology was created with numerous patents, it was not embraced by the Navy, so it sat for about 25 years before one of Glenn’s sons, Brian, and a former student, Jeff Glass, resurrected it with funding from the Gates Foundation as part of the Reinventing the Toilet program(4) aimed at bringing safe sanitation to roughly half the world’s population that does not have it. He expanded his research into corrosion in the 1990’s, especially Al alloy corrosion and surface treatments.The success of the Navy project begat additional programs. As the promises accumulated, the laboratory grew, and Glenn was able to recruit exceptional students to perform the work as he helped them develop into professionals. His emphasis on the “applied” part of the AEL was one of the reasons he attracted very accomplished students, but he also attracted students who were uncertain that they belonged in graduate school. But Glenn was never uncertain, and that unwavering, deep, and heartfelt dedication was incredibly inspiring. Students simply did not want to let Glenn down, so they achieved to an extent that they would never have dreamed. Glenn created tremendous camaraderie amongst the MSE students and especially within AEL, even pitching for the department softball team and drinking a beverage or three afterwards.Over the next thr
美国弗吉尼亚大学名誉教授Glenn E. Stoner于2023年8月9日因病去世。格伦的职业生涯总结在电化学学会网站的ECS历史部分,(1)他在JES上发表的论文是一个集合的一部分。(2)他的更多工作可以在其他期刊上找到,如腐蚀。(3)但这些网站只描述了格伦真正影响的一小部分。在密苏里矿业学院(学士学位和硕士学位)和宾夕法尼亚大学(博士学位)获得学位后,Glenn最终于1973年加入了UVA材料科学与工程系,在那里他决定利用他对电化学基础的理解来解决实际问题。格伦的超能力是他教育和培养学生和同事的能力。这听起来像是一个教授的理所当然的角色,但他就是很擅长,而且他用最温和、最善良的方式做到了。这种超能力的早期表现是,他聘请了博士生乔治·卡汉(George Cahen)和实验室经理路易·斯克里布纳(Scribner Associates的创始人),建立了应用电化学实验室(AEL)。这是一个单独的实验室,在一个房间里。但格伦在资助方面非常出色,所以他很快就有了几个研究项目,利用电化学过程来解决一系列问题。乔治和路易的任务是实现格伦对赞助商的承诺。他们最早的研究项目之一是寻找利用电化学对人类废水进行消毒的方法,这引起了美国海军的极大兴趣。虽然一项成功的技术获得了许多专利,但它并没有被海军所接受,所以它被搁置了大约25年,直到格伦的一个儿子布莱恩和他以前的学生杰夫·格拉斯在盖茨基金会的资助下复活了它,作为“重新发明厕所”项目的一部分,该项目旨在为世界上大约一半没有安全卫生设施的人口提供安全的卫生设施。他在20世纪90年代扩展了他对腐蚀的研究,特别是铝合金腐蚀和表面处理。海军项目的成功引发了更多的项目。随着承诺的积累,实验室不断壮大,格伦能够招募优秀的学生来完成这项工作,并帮助他们成长为专业人士。他对AEL的“应用”部分的强调是他吸引了非常有成就的学生的原因之一,但他也吸引了那些不确定自己是否属于研究生院的学生。但格伦从不犹豫,他坚定不移、深沉而发自内心的奉献精神令人难以置信地鼓舞人心。学生们只是不想让格伦失望,所以他们达到了他们做梦也想不到的程度。格伦在MSE的学生中建立了深厚的友谊,尤其是在AEL的学生中,他甚至为系垒球队投球,之后还喝了一两杯饮料。在接下来的三十年中,Glenn将AEL扩展为电化学科学与工程(CESE)的多部门中心。他用温柔的手和敏锐的眼睛来观察那些如果有办法就会成功的人。到20世纪90年代中期,CESE拥有6名教师和30名研究生,每年毕业7个或更多的研究生学位。格伦把他的学生送到世界各地,并带来了世界一流的专业知识,比如他的朋友以访问科学家的身份(特拉维夫大学)Eliezer Gileadi。格伦和乔治的博士生后来都取得了令人难以置信的成功,在一些情况下,他们的孙子在学术上也很成功。他的毕业生包括几位教授、几位工程学院院长、一些著名的小公司首席执行官和几位大型科技公司的首席技术官。自Glenn退休以来,CESE继续教育和培养年轻的科学家和工程师,并增加了电化学和腐蚀方面的知识体系。今天,CESE有100多名毕业生(硕士和博士),CESE是国际上领先的腐蚀研究中心之一。2024年6月,CESE将在弗吉尼亚大学工程与应用科学学院庆祝电化学科学与工程50周年。虽然格伦不会亲自出席,但他肯定会在精神上出现,并将成为大部分庆祝活动的主题。提到格伦,就不能不提到玛琳所扮演的角色。在一起超过61年的时间里,他们是平等的伴侣,这在当时是不寻常的,至少可以说。除了为学生和他们的配偶(有时是未来的配偶)举办无数的派对和聚会外,格伦和玛琳还不止一次成为最后的住所。汤姆森路那家非正式的“住宿加早餐”旅馆一直营业。 但他们不只是给人们一个居住的地方;客人们成为了他们庞大的职业家庭的一部分。对于那些经历艰难时刻的人来说,他们是救星。对于所有接受过这种善意的人来说,格伦的去世对他们的打击尤其大。格伦生前深受爱戴,我们将深深怀念他。我们知道他在某个地方钓鱼,可能和他的好朋友、事实上的顾问以利以谢·基列迪(Eliezer Gileadi)坐在他旁边,试图让格伦听一个新理论。
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引用次数: 0
An Experimental Survey of Anodically Enhanced Cathodic Kinetics of Magnesium Alloys 镁合金阳极强化阴极动力学的实验研究
4区 材料科学 Q2 Chemistry Pub Date : 2023-09-29 DOI: 10.5006/4420
Taylor W. Cain, Carol F. Glover, John R. Scully
The anodically enhanced cathodic kinetics behavior of eighteen different Mg alloys encompassing commercially pure Mg, Mg-Al, Mg-Zn, Mg-Sn, and Mg-RE (RE = rare earth element) based alloys was studied via global and local electrochemical methods in unbuffered 0.6 M NaCl. The total cathodic enhancement observed for Mg-Al and Mg-Sn alloys was found to decrease with increasing primary alloy content whereas the cathodic activity of Mg-Zn based alloys increased with alloying content. Furthermore, a lower fraction of secondary phases expressed as a volume fraction present generally lead to lower susceptibility towards anodically enhanced cathodic kinetics. The variations in enhanced cathodic activity were attributed to the identity of the primary alloying element, microstructure, and nature of the dissolution product film.
通过电化学方法研究了18种不同的Mg合金(包括商业纯Mg、Mg- al、Mg- zn、Mg- sn和Mg-RE (RE =稀土元素)基合金)在无缓冲的0.6 M NaCl中阳极增强的阴极动力学行为。Mg-Al和Mg-Sn合金的总阴极增强随合金含量的增加而降低,而Mg-Zn基合金的阴极活性随合金含量的增加而增加。此外,以体积分数表示的次级相的较低分数通常导致对阳极增强的阴极动力学的较低敏感性。阴极活性增强的变化归因于合金元素、微观结构和溶解产物膜的性质。
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引用次数: 0
The Impact of Trisodium Phosphate on Chloride-Driven Under Deposit Corrosion in Steam Generators 磷酸三钠对蒸汽发生器氯化物驱动下沉积腐蚀的影响
4区 材料科学 Q2 Chemistry Pub Date : 2023-09-28 DOI: 10.5006/4421
M. Sliem, N. Laycock, A. Hefny, P. Shenai, A. M. Abdullah, S. Pedrazzini, M.P. Ryan
Carbon or low alloy steel tubes in steam generators (or boilers) are potentially vulnerable to Under Deposit Corrosion (UDC), arising from the formation of porous magnetite deposits on the waterside heat transfer surfaces. Beneath these deposits, ‘wick-boiling’ causes concentration of contaminants (such as chlorides), which eventually leads to rapid corrosion. In this work, the corrosion of carbon steel has been investigated in hot acid chloride solutions that simulate the concentrated local environments formed during UDC. Tri-Sodium Phosphate (TSP) is sometimes dosed into boilers for pH control. This work has shown that TSP addition such that the phosphate concentration equals the chloride concentration dramatically reduces the corrosion rate in these simulated environments from > 20 to < 0.1 mm/yr. Additionally, a model of wick-boiling beneath deposits has been used to analyze the concentration of chlorides and phosphates during the initiation stages of UDC, suggesting that dosing of only 100 ppb of TSP into bulk boiler water should be sufficient to increase the critical deposit thickness (required for UDC) by > 100 μm across a wide range of operational scenarios.
蒸汽发生器(或锅炉)中的碳或低合金钢管可能容易受到沉积下腐蚀(UDC),这是由水边传热表面形成的多孔磁铁矿沉积物引起的。在这些沉积物下面,“芯沸腾”会引起污染物(如氯化物)的集中,最终导致快速腐蚀。在这项工作中,研究了碳钢在热氯化酸溶液中的腐蚀,模拟了UDC过程中形成的集中局部环境。有时在锅炉中加入三磷酸钠(TSP)来控制pH值。这项工作表明,加入TSP使磷酸盐浓度等于氯化物浓度,可以显著降低这些模拟环境中的腐蚀速率。20到<0.1毫米/年。此外,在UDC的起始阶段,使用沉积物下的芯沸腾模型来分析氯化物和磷酸盐的浓度,表明仅向锅炉水中添加100 ppb的TSP就足以使临界沉积物厚度(UDC所需的)增加100 ppb;100 μm,适用于各种操作场景。
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