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Water Balance Assessment for Water Management in Oil & Gas Operations: A Methodological Approach 油气作业中水资源管理的水平衡评估:一种方法学方法
Pub Date : 2021-12-09 DOI: 10.2118/207448-ms
Mattia Paolo Bergamini, M. Chiavico, L. Bracco, A. Moglia, M. Buffagni
The Water Balance Assessment is a methodological approach developed and applied by Eni for the identification of improvements in water management at site level. The approach is based on three steps. The following report describes each step and the application of the approach to a real case study in Tunisia. Water is a vital resource for our planet and for humankind. Biodiversity and ecosystems’ preservation, human health, and food security as well as energy production, industrial development and economic growth are all dependent on water. The consequences of climate change and the actual projections of increasing water demand will affect water availability and quality in the coming years. About the Oil & Gas sector, this industry consumes and produces significant volumes of water. For this reason, energy companies must consider sustainable options for the use of this resource, especially in water stress areas. This can be achieved through:A deep knowledge of the site water streams and of the context where the site is located.Identification of improvements and initiatives that could reduce the water risk of the site. About water safeguarding, Eni is committed to pursue the following practices:Water Conservation: Upstream Oil & Gas operations need significant quantities of water; a key element for its conservation includes the reduction of withdrawals and the efficiency in water use.Water Reuse and Valorization: Upstream Oil & Gas operations must manage large volumes of wastewater, mainly Produced Water. Design solutions shall introduce and maximize the recycle of water with the adoption of suitable treatments, to make discharges compatible with the reuse in the same production cycle or by third parties (e.g., other plants, local communities), and pursue the opportunity to reuse industrial water, instead of discharging it as wastewater. For their deployment, Eni has defined and applied a methodological approach to support the definition of improvement and optimization initiatives of water management at the site level. The approach represents an application of a "convergence approach" which, starting from an overall view of the site, identifies opportunities, further and more detailed areas of analysis, and design projects that can improve water use, management, and reuse. The methodological approach is based on the following steps:A country-based framework study on water resources, and water-related risks analysis at country and local level.A Water Balance Assessment, gathering water qualitative and quantitative information and site framework details.Definition of site initiatives for wastewater reuse and valorization, and for the optimization of water withdrawals, based on the above steps and considering local legislation. Through this approach, operational water risks exposure is analyzed in detail, allowing to address a wide range of opportunities for the improvement of water management, also through the development of new synergies with
水平衡评估是埃尼开发和应用的一种方法学方法,用于确定现场一级水管理的改进情况。该方法基于三个步骤。下面的报告描述了每个步骤以及该方法在突尼斯实际案例研究中的应用。水是地球和人类的重要资源。生物多样性和生态系统的保护、人类健康和粮食安全,以及能源生产、工业发展和经济增长都依赖于水。气候变化的后果和对水需求增加的实际预测将影响未来几年的水供应和质量。关于油气行业,该行业消耗和产生了大量的水。出于这个原因,能源公司必须考虑可持续利用这种资源的选择,特别是在水资源紧张的地区。这可以通过以下方式实现:对场地水流和场地所在环境的深入了解。确定可以减少场地水风险的改进措施和举措。在水资源保护方面,埃尼集团致力于采取以下措施:节约用水:油气上游业务需要大量的水资源;节约用水的一个关键因素包括减少取水和提高用水效率。水的再利用和增值:上游油气作业必须处理大量废水,主要是产出水。设计解决方案应采用适当的处理方法,引入并最大限度地循环利用水,使排放与同一生产周期或第三方(例如,其他工厂,当地社区)的再利用相兼容,并寻求再利用工业用水的机会,而不是将其作为废水排放。对于他们的部署,埃尼已经定义并应用了一种方法方法来支持在现场层面上改进和优化水管理计划的定义。该方法代表了一种“融合方法”的应用,从场地的整体视图出发,识别机会,进一步和更详细的分析领域,并设计可以改善水的使用,管理和再利用的项目。方法方法基于以下步骤:以国家为基础的水资源框架研究,以及在国家和地方一级进行与水有关的风险分析。水平衡评估,收集水的定性和定量信息和场地框架细节。根据上述步骤并考虑当地立法,确定废水再利用和增值的现场倡议,并优化取水。通过这种方法,详细分析了运营水风险暴露,并通过与当地社区发展新的协同效应,为改善水管理提供了广泛的机会。
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引用次数: 0
Pre-Engineered Standardized Turbomachinery Solutions: A Strategic Approach to Lean Project Management 预先设计的标准化涡轮机械解决方案:精益项目管理的战略方法
Pub Date : 2021-12-09 DOI: 10.2118/207304-ms
A. Khalaf, Maher Ayed, Gianni Acquisti, E. Rizzo
Effective project management plays a crucial role to the success of organizations via resilient execution of activities, in terms of performance and efficiency. Due to the recent market dynamics and its associated uncertainties, affecting several segments in the oil and gas (O&G) industry, utilization of innovative contracting schemes such as Front End Engineering Design (FEED) competition, and value engineered products are becoming of great importance to achieve the project's goals optimally. This paper discusses the competitiveness and strategic benefits of employing the vendor's pre-engineered and standardized turbomachinery equipment/solutions, to meet the required functionality while maintaining the highest levels of quality and safety. Several project management concepts and tools were employed, such as SWOT analysis, to discuss the benefits of supplying vendor's pre-engineered high value and long-lead turbomachinery equipment within projects, as a cost-effective solution, in place of customized products. A Requirements-to-Implementation Mapping (RIM) exercise was also carried out to benchmark the pre-engineered solutions with the industry practices while considering the packaging requirements from well-known international and national oil companies. This paper also presents success stories of implementing pre-engineered solutions that strongly contributed in improving the management of projects from engineering to operational phase. This study works in line with the recent O&G operators’ initiatives in promoting agile approach to mitigate the forces that are impacting the industry and in turn the economy, such as COVID-19 pandemic. The study analysis, employing semi-quantitative approach, revealed that the pre-engineered solution brings to customers an improved value proposition in terms of cost, delivery, quality, safety, and aftermarket support, which contributes greatly in minimizing gold plating to achieve leaner projects. Standardized equipment is also found to be effective in minimizing the risks associated with changes and therefore improving the control on project constraints as well as simplifying the purchasing management of strategic equipment. In this respect, the use of standardization and pre-engineered activities could lead to a reduction of lead time up to 30%. The reliability of the standardized equipment will also be increased due to the proven frozen designs which have been repeatedly manufactured, tested, and supplied and therefore ensures successful and seamless project close-out. The proposed approach of mixing pre-engineered commodities to customized and configurable features based on site conditions provides the proper flexibility required by O&G industry while, simultaneously, maximizing the benefits of standardization. The strategic benefits of pre-engineered turbomachinery packages in the context of project management and supply chain process is not well recognized. This study explains these benefits to incr
有效的项目管理对组织的成功起着至关重要的作用,通过活动的弹性执行,在性能和效率方面。由于最近的市场动态及其相关的不确定性,影响了石油和天然气(O&G)行业的多个领域,采用创新的承包方案,如前端工程设计(FEED)竞争,以及价值工程产品,对于最佳实现项目目标变得非常重要。本文讨论了采用供应商预先设计和标准化的涡轮机械设备/解决方案的竞争力和战略效益,以满足所需的功能,同时保持最高水平的质量和安全。采用了一些项目管理概念和工具,如SWOT分析,来讨论在项目中提供供应商预先设计的高价值和长期领先的涡轮机械设备,作为一种具有成本效益的解决方案,代替定制产品的好处。在考虑知名国际和国内石油公司的包装要求的同时,还进行了需求到实施映射(RIM)练习,以根据行业实践对预设计解决方案进行基准测试。本文还介绍了实施预工程解决方案的成功案例,这些解决方案在从工程到操作阶段的项目管理中做出了巨大贡献。这项研究与最近油气公司推广敏捷方法的举措相一致,以减轻影响行业和经济的因素,例如COVID-19大流行。采用半定量方法的研究分析表明,预先设计的解决方案在成本、交付、质量、安全性和售后支持方面为客户带来了改进的价值主张,这极大地减少了镀金,从而实现了更精简的项目。标准化的设备也被认为可以有效地减少与变化有关的风险,从而改进对项目限制的控制,并简化战略设备的采购管理。在这方面,使用标准化和预先设计的活动可以将交货时间减少多达30%。由于经过反复制造、测试和供应的成熟冷冻设计,标准化设备的可靠性也将得到提高,因此确保了项目的成功和无缝结束。根据现场条件,将预先设计的产品与定制和可配置的功能混合在一起,为油气行业提供了所需的适当灵活性,同时最大限度地提高了标准化的效益。在项目管理和供应链过程的背景下,预先设计的涡轮机械包的战略效益尚未得到很好的认识。本研究解释了这些好处,以提高客户使用该方法的信心水平,并从其价值中获益,特别是在油气行业不断变化的动态过程中。
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引用次数: 0
Lessons Learned From the World's Largest Continuous Onshore and Offshore 3D Seismic Survey 世界上最大的陆上和海上连续三维地震调查的经验教训
Pub Date : 2021-12-09 DOI: 10.2118/208009-ms
S. A. Al Mesaabi, G. Cambois, J. Cowell, D. Arnold, Mohamed Fawzi Boukhanfra, Saeed Hamad Al Karbi, M. Mahgoub, Khalid Obaid
In 2017 ADNOC decided to cover the entire Abu Dhabi Emirate, onshore and offshore, with high- resolution and high-fold 3D seismic. Acquisition of the world's largest continuous seismic survey started in late 2018 and is around 77% complete at the time of writing. Data processing is well under way and interpretation of the first delivered 3D cubes is ongoing. Now is an opportune time to review the status of this gigantic project and draw preliminary lessons. Comparison with legacy data shows a massive improvement in deep imaging, which was one of the main objectives of this survey. The basement can clearly be interpreted, while it is hardly visible on legacy data being covered with high energy multiples. A thorough analysis demonstrated that increased offset is the main reason for the uplift. The large fold and the low frequency sweep also help recover signal down to 3 Hz. This extends the bandwidth in the low frequencies by one to two octaves compared to legacy data, which tremendously benefits structural interpretation and stratigraphic inversion.
2017年,ADNOC决定通过高分辨率和高倍数3D地震覆盖整个阿布扎比酋长国的陆上和海上。世界上最大的连续地震调查于2018年底开始,截至撰写本文时已完成约77%。数据处理正在顺利进行,第一批交付的3D立方体的解释正在进行中。现在正是审查这一庞大工程的现状并吸取初步教训的好时机。与传统数据的比较表明,深度成像技术有了巨大的进步,这也是本次调查的主要目标之一。基底可以清楚地解释,而在被高能量倍数覆盖的遗留数据上几乎看不到。深入分析表明,偏移量的增加是隆升的主要原因。大折叠和低频扫描也有助于恢复信号下降到3hz。与传统数据相比,这将低频带宽延长了一到两个八度,极大地有利于构造解释和地层反演。
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引用次数: 0
Evaluating Small vs. Large Power Blocks for Pipeline Compression Stations 评估管道压缩站的小型与大型功率块
Pub Date : 2021-12-09 DOI: 10.2118/207479-ms
Gautam Chhibber, Mayank Kumar Dave
This paper discusses how the application of large, gas turbine-based power blocks (>50,000-hp) in pipeline compression stations can contribute to lower capital costs, improved lifecycle performance, and reduced carbon emissions. For illustrative purposes, two compression facility power block configurations (nine 30,0000-hp trains vs. five 55,000-hp trains) are compared on the basis of capital expenditures (CapEx), operating expenditures (OpEx), availability, efficiency, and operating flexibility. A summary of the study's results are as follows: – Net present value (NPV) analyses show that 5x55,000-hp ISO trains can result in up to $50 million reduction in CAPEX vs 9x30,000-hp ISO trains – By having fewer trains, operations & maintenance (O&M) costs can be reduced by as much as 20% – Lifetime fuel savings with a 5x55,000-hp train configuration vs. 9x30,000-hp trains are estimated at $40 million, owing to the increased operating flexibility of modern gas turbines, even at partial loads. The paper will also present considerations for digitalization, modular construction, and package integration – with a particular focus on how these measures can be leveraged to lower execution risk and enhance the lifecycle performance of gas turbine-driven compression trains.
本文讨论了大型燃气轮机动力模块(>50,000 hp)在管道压缩站中的应用如何有助于降低资本成本,改善生命周期性能并减少碳排放。为了说明问题,本文在资本支出(CapEx)、运营支出(OpEx)、可用性、效率和运营灵活性的基础上,比较了两种压缩设备的动力模块配置(9个30,000马力的列车与5个55,000马力的列车)。总结研究的结果如下:——净现值(NPV)分析表明,5 x55,000-hp ISO火车会导致减少资本支出5000万美元和9 x30,000-hp ISO列车-通过更少的列车,操作&维护(运营管理)成本可以减少高达20%——一生燃料储蓄与5 x55,000-hp列车配置与9 x30,000-hp火车估计为4000万美元,由于现代燃气轮机操作灵活性的增加,甚至在部分负荷。本文还将介绍对数字化、模块化结构和封装集成的考虑,并特别关注如何利用这些措施来降低执行风险并提高燃气轮机驱动压缩系统的生命周期性能。
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引用次数: 0
Global Buckling Characteristics of Offshore Bundled Pipeline System 海上捆绑式管道系统的整体屈曲特性
Pub Date : 2021-12-09 DOI: 10.2118/207223-ms
D. Yurindatama, Nawin Singh, Vinod Pillai
In recent years, the global buckling assessment of offshore pipelines in High Pressure-High Temperature (HPHT) condition become increasingly challenging since more complex pipeline system arrangement e.g. pipe(s) or cable(s) is strapped onto a larger pipeline, are rapidly utilized in many areas. Yet, the detailed guideline to assess the buckle of bundles remains unclear, therefore this study will focus to investigate on a methodical and reproducible approach to analyze in-service buckling behavior of bundled offshore pipeline system. The global buckling behavior of bundled offshore pipeline system in this study is investigated using commercial Finite Element (FE) software. Two carbon steel pipelines with different diameter are bundled and the buckling behavior is studied under the influence of buckle triggers. In the actual condition, the rogue buckle trigger is generated from OOS (out of straightness) or imperfection e.g. due to laying tolerance. Varying dimension parameter such as diameter ratio between the main pipeline and strapped pipeline are considered to understand the impact of this parameter on the buckle behavior. The study begins with a comparison of the results using numerical and analytical approaches on a straight pipeline in an unbuckled condition for validation purposes. The design parameters including wall thickness, process data, and pipe-soil interaction data, are varied since it influences the buckle behavior. In addition, some design parameter such as material properties and pipeline length will be adopted from a typical offshore pipeline project and the values are fixed so the exercise can focus on the most governing parameters. Following this, two numerical modelling methods, the equivalent properties method and the connector method, are presented in this study to simulate bundled systems. With a good agreement between the analytical and numerical approach, some buckle trigger is introduced on the numerical model of the bundled pipeline so the system is able to buckle and the behavior can be evaluated further. The strain level, lateral displacement, axial feed-in and pipe integrity shall be reported in the post-buckle conditions for both main pipe and strapped pipe as per current code and standard requirement. With more reliable results of buckling assessment for bundled pipeline system, it gives technical confidence and a major saving in both Capital Expenditure (CAPEX) and Operational Expenditure (OPEX). Industry has put serious effort through various Joint Industry Projects (JIP) to develop the global buckling assessment guideline in order to ensure long term integrity operation. Although the JIP guideline is predominantly for single pipeline system, similar assessment is demanded also for bundled pipeline system which described in this study. Key findings of the assessment are presented along with an overview of the design process and the typical mitigation techniques to be considered for similar subsea pipeline proj
近年来,随着更复杂的管道系统布置(如管道或电缆捆绑在更大的管道上)在许多领域得到迅速应用,高压-高温(HPHT)条件下海洋管道的全球屈曲评估变得越来越具有挑战性。然而,评估管束屈曲的详细指南尚不清楚,因此本研究将重点研究一种系统的、可重复的方法来分析海上管束系统在使用中的屈曲行为。本研究采用商用有限元软件对捆绑式海上管道系统的整体屈曲行为进行了研究。对两根不同直径的碳钢管道进行捆扎,研究了其在屈曲触发器作用下的屈曲行为。在实际情况下,偏差扣触发是由于OOS(不直线)或不完美(例如由于铺设公差)产生的。考虑了不同的尺寸参数,如主管道与受缚管道之间的直径比,以了解该参数对屈曲行为的影响。为了验证目的,该研究首先对直管在非屈曲条件下使用数值和分析方法的结果进行比较。设计参数包括壁厚、工艺数据和管-土相互作用数据,因为它会影响屈曲行为而变化。此外,一些设计参数,如材料性能和管道长度将采用典型的海上管道项目,其值是固定的,因此练习可以集中在最重要的控制参数上。在此基础上,本文提出了等效特性法和连接器法两种数值模拟方法来模拟捆扎系统。在分析方法与数值方法吻合较好的情况下,在捆扎管道的数值模型中引入了一定的屈曲触发机制,使系统能够屈曲并进一步评估其性能。主管和捆扎管在扣后工况下应按现行规范和标准要求报告应变水平、横向位移、轴向进料和管道完整性。对于捆绑式管道系统的屈曲评估结果更加可靠,为技术提供了信心,并大大节省了资本支出(CAPEX)和运营支出(OPEX)。业界通过各种联合工业项目(JIP)投入了认真的努力来制定全球屈曲评估指南,以确保长期的完整性运行。虽然JIP指南主要针对单一管道系统,但本研究中描述的捆绑管道系统也需要类似的评估。本文介绍了评估的主要发现,并概述了设计过程和类似海底管道项目应考虑的典型缓解技术。
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引用次数: 0
Upscaling Float-over Installation 升级浮式安装
Pub Date : 2021-12-09 DOI: 10.2118/207741-ms
Rory van Doorn, Sebastiaan Polkamp
This paper presents the latest developments in Transport and Installation methods for Topsides up to 38,500mt. For such heavy-weight structures Boskalis introduces a solution by combining the beneficial features of a Heavy Transport Vessel dry-transportation with the advantages of a DP2 Barge float-over installation. This unique Transport and Installation approach, a so called "Piggyback T&I", may be characterized as follows:
本文介绍了高达38,500吨的上层平台运输和安装方法的最新发展。对于这种重型结构,Boskalis介绍了一种解决方案,该解决方案结合了重型运输船干式运输的优点和DP2驳船浮式安装的优点。这种独特的运输和安装方式,即所谓的“背驮式运输和安装”,其特点如下:
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引用次数: 0
COVID-19 Case Manager App for Oil & Gas Companies 针对石油和天然气公司的COVID-19案例管理应用程序
Pub Date : 2021-12-09 DOI: 10.2118/207329-ms
Shamrose Yaqoob, Salman Ali Khan
As COVID-19 quickly spread across the globe to reach pandemic levels, companies across every industry had to quickly adapt their business practices to allow employees to connect virtually and work remotely. This addressed new complications in several areas, including contact tracing. This paper reviews an approach that Siemens Energy took to remove the errors and inefficiencies in manually conducting contact tracing by automating the process using an end-to-end case manager app. The app, which provides full transparency, analytics, and support, fully digitizes contact tracing from each employee's mobile device or computer. We discuss the features of the app, how it has been used in the UAE region, and the benefits that the company has realized in automating contact tracing—including faster tracing time, improved accuracy, and greater compliance with UAE COVID requirements. In just a few months’ time, the app went from an idea to a fully-developed and widely used application—which is now approved for use in company facilities and business units around the world.
随着COVID-19在全球迅速蔓延,达到大流行的程度,每个行业的公司都必须迅速调整其业务实践,允许员工进行虚拟连接和远程工作。这解决了包括接触者追踪在内的几个领域的新并发症。本文回顾了西门子能源采用的一种方法,通过使用端到端案例管理应用程序自动化流程,消除了手动进行接触者追踪的错误和低效率。该应用程序提供了完全的透明度、分析和支持,将每个员工的移动设备或计算机上的接触者追踪完全数字化。我们讨论了该应用程序的功能,它在阿联酋地区的使用情况,以及该公司在自动化接触者追踪方面实现的好处,包括更快的追踪时间、更高的准确性和更符合阿联酋COVID要求。在短短几个月的时间里,这个应用程序从一个想法发展成为一个完全开发和广泛使用的应用程序,现在已经被批准在世界各地的公司设施和业务部门使用。
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引用次数: 0
Offshore Health Innovations 离岸医疗创新
Pub Date : 2021-12-09 DOI: 10.2118/207945-ms
K. Logunov, S. Antipov, A. Karpov
Analysis of 15 years results of remote occupational health care in oil and gas production industries. Continuous observation, statistical analysis of morbidity, mortality, and treatment results in industrial personnel at different endpoints depending on the variability of care models. Cost-efficacy analysis of several occupational health interventions. Targeted polls of Customers. Dynamics of new Customers. The best practices which provide the maximum efficacy include risk assessment and risk management, action planning for emergencies, telemedicine, education, registry maintenance. Each of all these gave a 10-100-fold rise in Customer satisfaction, seriously improved medical statistics. Telemedicine implies both: the delivery of highly specialized diagnostic technologies directly to the industrial production site, where a GP or paramedic is present, and it implements the direct replacement of medics with gadgets at the patient's bedside. Education involves hands-on training for both industrial personnel at remote sites and for medical professionals who provide care. The 2020-21 COVID19 pandemic was a great real stress test for remote health models when systemic integrated management procedures played a pivotal role in ensuring smooth industry operation due to the high quality of back medical services. Modern efficient models of medical care for remote industries are necessarily comprehensive, modular, adaptive, and rely on personnel health registers. Remote health practices gain a 5-15% rise in price every year, but it pays off in greater labor productivity and in improving the health of industry personnel.
油气生产行业远程职业卫生保健15年效果分析根据护理模式的可变性,对不同终点的工业人员的发病率、死亡率和治疗结果进行持续观察、统计分析。几种职业健康干预措施的成本效益分析。有针对性的客户民意调查。新客户动态。提供最大效力的最佳做法包括风险评估和风险管理、紧急情况行动规划、远程医疗、教育、登记维护。所有这些都使客户满意度提高了10-100倍,严重改善了医疗统计数据。远程医疗意味着两者:将高度专业化的诊断技术直接交付到有全科医生或护理人员在场的工业生产现场,并且它实现了在病人床边用小工具直接取代医生。教育包括对偏远地区的工业人员和提供护理的医疗专业人员进行实际操作培训。2020-21年新冠肺炎疫情对远程医疗模式是一次巨大的现实压力测试,系统的综合管理程序在确保行业顺利运行方面发挥了关键作用,因为后台医疗服务的质量很高。现代高效的远程工业医疗保健模式必须是全面的、模块化的、适应性的,并依赖于人员健康登记。远程医疗服务的价格每年上涨5-15%,但它带来了更高的劳动生产率和改善行业人员健康的回报。
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引用次数: 0
A Novel Approach to First in the World Retrieval of Open Water Vertical Xmas Tree 开放水域垂直圣诞树世界首例检索新方法
Pub Date : 2021-12-09 DOI: 10.2118/207376-ms
W. Liew, El Khalil Mohamed M’Bareck Heboul, Mohamad Shahril Majid Bin Allapitchai, S. Sellapan, Ahmad Luqman Bin Johan, Ahmad Hafizi Bin Ahmad Zaini, Mohd Hairi Bin Abdul Razak, Puteri Dharmilla Syafawati Binti Dharma Dian, Ahmad Zharif Bin Abdullah, William Zomerdijk
Wells plug & abandonment was carried out in a deepwater field (Field C) offshore West Africa. There were 15 deepwater subsea wells in this field. Thirteen of the wells were completed with Open Water Vertical Xmas Tree (OXT) while remaining two were completed with Enhanced Vertical Xmas Tree (EVXT). In the wells with Open Water Vertical Xmas Tree (OXT), the upper completion tubing and hanger were ran together with the Xmas Tree in a single run. This posed challenges to Operator in retrieving the Xmas Tree. This paper will discuss the novel approach used by Operator in the OXT retrieval. Due to the design of OXT which was different from most of the vertical Xmas Trees (XT) in the world, there were a few challenges in the process of XTs retrieval. If the XTs and upper completion tubing were retrieved in reversal of the way it was completed, it will exposed the well to prolonged duration of single barrier until a BOP can be latched on for subsequent activities. On top of that, the Original Equipment Manufacturer's Completion Workover Riser (CWOR) system and Support Landing Structure (SLS) was not available in full package to be utilized in this project. Furthermore, there were constraints on the rig moonpool space, handling of OXT on surface and clashes between the rig's BOP and existing subsea structures. In managing the risk of well exposure to single proven and monitored barrier during the process of OXT retrieval, Operator has evaluated a few options and came out with a novel approach in the OXT retrieval which managed to minimize exposure time and reduce risk in operations. In contrary to the original principle of well completion here, after a barrier was established in the well, the OXTs was retrieved separately from the upper completion tubing to allow rig BOP to be latched onto wellhead in shortest possible time. To achieve this objective, operations was planned to be carried out on a dual activity derrick rig. Meanwhile, a non-OEM rental CWOR system was used together with Tree Running Tool from the OEM CWOR system to access the wells for intervention work and subsequently retrieve the OXTs. By doing this, the combined CWOR stack exceeded the height limitation at the rig's moonpool. Some modifications were carried out to allow the operations to happen. A novel approach was also used to handle the OXT on surface without the OEM Support Landing Structure - which simplified the operations and reduced HSE risks. Solution was also put into place to enable latching of the rig BOP onto wellheads on Drill Centre although there were risk of clashing initially.
在西非海上的一个深水油田(油田C)进行了井塞弃井作业。该油田共有15口深水海底井。其中13口井采用开放水域垂直采油树(OXT)完成,其余2口井采用增强型垂直采油树(EVXT)完成。在使用开放水域垂直采油树(OXT)的井中,上部完井油管和悬挂器与采油树一起下入一次。这给作业者打捞圣诞树带来了挑战。本文将讨论算子在文本检索中的新方法。由于OXT的设计与世界上大多数垂直圣诞树(XT)不同,因此在XT的检索过程中存在一些挑战。如果xt和上部完井油管的回采方式与完井方式相反,则井筒将面临长时间的单道隔离,直到防喷器可以锁紧以进行后续作业。最重要的是,原始设备制造商的完井修井隔水管(CWOR)系统和支撑着陆结构(SLS)没有完整的封装,无法在该项目中使用。此外,钻井平台的月池空间、地面OXT的处理以及钻井平台的防喷器与现有海底结构之间的冲突也受到了限制。在OXT回收过程中,为了管理井筒暴露于单个已验证和监测屏障的风险,作业者评估了几种选择,并提出了一种新的OXT回收方法,该方法能够最大限度地减少暴露时间,降低作业风险。与最初的完井原则相反,在井中建立屏障后,oxt从上部完井油管中单独取出,以便在尽可能短的时间内将钻机防喷器固定在井口上。为了实现这一目标,计划在双活动井架上进行作业。同时,使用非OEM的租赁CWOR系统与OEM CWOR系统的下入工具一起进入油井进行修井作业,随后回收oxt。通过这样做,组合CWOR堆栈超过了钻机月池的高度限制。进行了一些修改以允许操作发生。该公司还采用了一种新颖的方法,无需OEM支持着陆结构即可在地面处理OXT,从而简化了操作并降低了HSE风险。尽管一开始存在发生碰撞的风险,但该解决方案仍然能够将钻井防喷器锁在钻井中心的井口上。
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引用次数: 0
Procedural Automation of Ethane Recovery to Rejection in NGL Trains NGL列车乙烷回收与排放的程序自动化
Pub Date : 2021-12-09 DOI: 10.2118/208159-ms
Subhendu Sengupta, Vincent Goveas
This paper is based on successful implementation of procedural automation of Ethane (C2) recovery - rejection mode change using Yokogawa's Exapilot software, wherein ADNONC Gas Processing Habshan 5 & Sulphur management approved the implementation based on similar success of the Sulphur Recover Unit start-up/shutdown procedural automation & company's drive for digitalisation. Scope was to develop modules for automating C2 Recovery /Rejection change over procedure in NGL unit using M/s Yokogawa Exapilot software. These automated procedures aimed to standardize said mode change over operations by incorporating the operating know how and the expertise of skilled-experienced operators into the Exapilot system as a set of Standard Operating Procedures (SOPs) that are executed in right operating sequence for enhanced operating efficiency. Two main procedures & associated modules were designed, engineered and built using Exapilot to enable single-click change over automation for NGL units. Those were validated with operation and deployed in the Exapilot Server and were integrated with the Operator Consoles (HIS) for access, and was supplemented with operator training. Ethane Recovery to Rejection Mode Change Ethane Rejection to Recovery Mode Change Besides standardization and reduced change over time, this improved the critical asset integrity and lifespan of NGL section equipment by advocating systematic operations. Following benefits including major take away from this project: ➢ Standardized the mode change-over procedures & minimized human error by the digitalization of paper documentation procedures into electronic workflow process. Procedural Automation like Exapilot is powerful tool for digital transformation of batch/discrete operation like unit/equipment start-up/shutdown or grade/mode change over. ➢ Reduced inherent delay due to manual change over. Hence, minimizing the loss-opportunities & operating cost. Besides this tool can be used as training tool (when used in offline mode) which help operator succession plan & effective knowledge transfer ➢ Automated critical operation such as temperature/flow ramping, improved equipment integrity and prolonged equipment life. Procedural Automation using Exapilot thus can improve operation efficiency, asset integrity, equipment or material life span This paper presents a success story of procedural automation of batch operation in continuation of similar success in SRU start-up & shutdown automation. This tool along with proper integration work with DCS, has opened door for automation/digitalization in batch operation in continuous process not only in other sites of ADNOC Gas Processing and other ADNOC Group Companies but also in other industries that helps companies to enhance efficiency and fulfil their digitalization journey. Though Exapilot software belongs to M/s Yokogawa, however other DCS systems have similar software such as Honeywell DCS EPKS has E-procedure for procedural automation.
本文基于使用横河Exapilot软件成功实施乙烷(C2)回收-拒绝模式改变的程序自动化,其中ADNONC气体处理Habshan 5和硫磺管理部门基于硫磺回收装置启动/关闭程序自动化的类似成功和公司对数字化的推动批准了实施。范围是使用M/s Yokogawa Exapilot软件开发NGL装置中自动化C2恢复/拒绝转换程序的模块。这些自动化程序旨在通过将操作知识和经验丰富的熟练操作员的专业知识整合到Exapilot系统中,作为一套标准操作程序(sop),以正确的操作顺序执行,以提高操作效率,从而使上述操作模式的变化标准化。使用Exapilot设计、设计和构建了两个主要程序和相关模块,可以实现NGL装置的一键切换自动化。通过操作验证,部署在Exapilot服务器上,并与操作员控制台(HIS)集成,以进行访问,并辅以操作员培训。除了标准化和减少随时间的变化外,通过提倡系统操作,该方法还提高了NGL分段设备的关键资产完整性和使用寿命。本项目的主要收获如下:(一)规范模式转换流程,将纸质文档流程数字化为电子工作流程,最大限度地减少人为错误。像Exapilot这样的程序自动化是批量/离散操作(如单元/设备启动/关闭或等级/模式转换)数字化转换的强大工具。减少手动切换造成的固有延迟。因此,最大限度地减少了损失机会和运营成本。此外,该工具还可以作为培训工具(在离线模式下使用时),有助于操作人员的继任计划和有效的知识传递。因此,使用Exapilot的程序自动化可以提高操作效率、资产完整性、设备或材料寿命。本文介绍了批量操作程序自动化的成功案例,延续了SRU启动和关闭自动化的类似成功。该工具以及与DCS的适当集成工作,不仅在ADNOC天然气处理和其他ADNOC集团公司的其他站点,而且在其他行业,帮助公司提高效率并实现数字化之旅,为连续过程中的批量操作自动化/数字化打开了大门。虽然Exapilot软件属于横河M/s,但其他DCS系统也有类似的软件,如霍尼韦尔DCS EPKS有E-procedure程序自动化。
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引用次数: 0
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