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Pre-Engineered Standardized Turbomachinery Solutions: A Strategic Approach to Lean Project Management 预先设计的标准化涡轮机械解决方案:精益项目管理的战略方法
Pub Date : 2021-12-09 DOI: 10.2118/207304-ms
A. Khalaf, Maher Ayed, Gianni Acquisti, E. Rizzo
Effective project management plays a crucial role to the success of organizations via resilient execution of activities, in terms of performance and efficiency. Due to the recent market dynamics and its associated uncertainties, affecting several segments in the oil and gas (O&G) industry, utilization of innovative contracting schemes such as Front End Engineering Design (FEED) competition, and value engineered products are becoming of great importance to achieve the project's goals optimally. This paper discusses the competitiveness and strategic benefits of employing the vendor's pre-engineered and standardized turbomachinery equipment/solutions, to meet the required functionality while maintaining the highest levels of quality and safety. Several project management concepts and tools were employed, such as SWOT analysis, to discuss the benefits of supplying vendor's pre-engineered high value and long-lead turbomachinery equipment within projects, as a cost-effective solution, in place of customized products. A Requirements-to-Implementation Mapping (RIM) exercise was also carried out to benchmark the pre-engineered solutions with the industry practices while considering the packaging requirements from well-known international and national oil companies. This paper also presents success stories of implementing pre-engineered solutions that strongly contributed in improving the management of projects from engineering to operational phase. This study works in line with the recent O&G operators’ initiatives in promoting agile approach to mitigate the forces that are impacting the industry and in turn the economy, such as COVID-19 pandemic. The study analysis, employing semi-quantitative approach, revealed that the pre-engineered solution brings to customers an improved value proposition in terms of cost, delivery, quality, safety, and aftermarket support, which contributes greatly in minimizing gold plating to achieve leaner projects. Standardized equipment is also found to be effective in minimizing the risks associated with changes and therefore improving the control on project constraints as well as simplifying the purchasing management of strategic equipment. In this respect, the use of standardization and pre-engineered activities could lead to a reduction of lead time up to 30%. The reliability of the standardized equipment will also be increased due to the proven frozen designs which have been repeatedly manufactured, tested, and supplied and therefore ensures successful and seamless project close-out. The proposed approach of mixing pre-engineered commodities to customized and configurable features based on site conditions provides the proper flexibility required by O&G industry while, simultaneously, maximizing the benefits of standardization. The strategic benefits of pre-engineered turbomachinery packages in the context of project management and supply chain process is not well recognized. This study explains these benefits to incr
有效的项目管理对组织的成功起着至关重要的作用,通过活动的弹性执行,在性能和效率方面。由于最近的市场动态及其相关的不确定性,影响了石油和天然气(O&G)行业的多个领域,采用创新的承包方案,如前端工程设计(FEED)竞争,以及价值工程产品,对于最佳实现项目目标变得非常重要。本文讨论了采用供应商预先设计和标准化的涡轮机械设备/解决方案的竞争力和战略效益,以满足所需的功能,同时保持最高水平的质量和安全。采用了一些项目管理概念和工具,如SWOT分析,来讨论在项目中提供供应商预先设计的高价值和长期领先的涡轮机械设备,作为一种具有成本效益的解决方案,代替定制产品的好处。在考虑知名国际和国内石油公司的包装要求的同时,还进行了需求到实施映射(RIM)练习,以根据行业实践对预设计解决方案进行基准测试。本文还介绍了实施预工程解决方案的成功案例,这些解决方案在从工程到操作阶段的项目管理中做出了巨大贡献。这项研究与最近油气公司推广敏捷方法的举措相一致,以减轻影响行业和经济的因素,例如COVID-19大流行。采用半定量方法的研究分析表明,预先设计的解决方案在成本、交付、质量、安全性和售后支持方面为客户带来了改进的价值主张,这极大地减少了镀金,从而实现了更精简的项目。标准化的设备也被认为可以有效地减少与变化有关的风险,从而改进对项目限制的控制,并简化战略设备的采购管理。在这方面,使用标准化和预先设计的活动可以将交货时间减少多达30%。由于经过反复制造、测试和供应的成熟冷冻设计,标准化设备的可靠性也将得到提高,因此确保了项目的成功和无缝结束。根据现场条件,将预先设计的产品与定制和可配置的功能混合在一起,为油气行业提供了所需的适当灵活性,同时最大限度地提高了标准化的效益。在项目管理和供应链过程的背景下,预先设计的涡轮机械包的战略效益尚未得到很好的认识。本研究解释了这些好处,以提高客户使用该方法的信心水平,并从其价值中获益,特别是在油气行业不断变化的动态过程中。
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引用次数: 0
Modeling a Novel Approach to Delay the Water Breakthrough in Gas Cap Wells Using Smart Completions: Case Study Onshore Abu Dhabi Field 模拟一种利用智能完井延迟气顶井见水的新方法:以阿布扎比陆上油田为例
Pub Date : 2021-12-09 DOI: 10.2118/207862-ms
Aditya Ojha, M. A. Al Hosani, A. A. Al Bairaq, S. Mengal, I. Mohamed, A. Abdullayev, Allen Roopal
This paper presents modeling a novel approach to determine the impact of implementing smart completions on water injectors located near the periphery of the gas cap and on gas producing wells situated in the gas cap of a giant Middle East onshore field. The objective of the study is to thoroughly investigate different smart completion designs which can effectively delay water breakthrough on the gas cap wells. The study investigates the impact of adding smart well completion designs like ICD and AICD valves in delaying water breakthrough. The first phase involves adding smart completions to only water injectors. Sensitivity runs on several downhole completion design scenarios are conducted using a commercial near wellbore simulator and the optimal downhole completion design is implemented on a dynamic model and its impact is examined using a reservoir simulator. In the second phase, this approach is applied only for gas producers, and in the third phase the smart completions are simultaneously applied to both water injectors and gas producers. The detailed study has revealed that the uncertainties and time involved in selecting optimal ICD design and placements could be reduced considerably by using an optimized workflow. The workflow uses a carefully designed process of using the outcomes from near wellbore simulators and incorporating the results in the actual full field dynamic models to assess the field level impacts. When compared to the bare foot design, ICD and AICD valves showed better performance in delaying water breakthrough from the gas wells. This paper provides a detailed study on the impact of different smart completions on delaying water breakthrough in gas production wells. The study also investigates how a uniform injection or production profile can be produced using different smart completions. Uniform injection and production profiles limit water fingering in the reservoir, and thereby delay water breakthrough caused by the flow of water through high permeability channels.
本文介绍了一种新的建模方法,以确定实施智能完井对位于气顶边缘附近的注水井和位于气顶的产气井的影响。研究的目的是深入研究不同的智能完井设计,以有效地延缓气顶井的水侵。该研究调查了添加智能完井设计(如ICD和AICD阀)对延迟破水的影响。第一阶段是将智能完井只添加到注水井中。使用商用近井模拟器对几种井下完井设计方案进行了敏感性运行,并在动态模型上实施了最佳井下完井设计,并使用油藏模拟器检查了其影响。在第二阶段,这种方法只应用于天然气生产商,在第三阶段,智能完井同时应用于注水井和天然气生产商。详细的研究表明,通过使用优化的工作流程,可以大大减少选择最佳ICD设计和放置所涉及的不确定性和时间。该工作流程采用了精心设计的流程,使用近井模拟器的结果,并将结果纳入实际的全油田动态模型,以评估油田水平的影响。与裸脚设计相比,ICD和AICD阀在延迟气井水突破方面表现出更好的性能。本文详细研究了不同智能完井方式对延迟气井破水的影响。该研究还探讨了如何使用不同的智能完井来获得均匀的注入或生产剖面。均匀的注入和生产剖面限制了储层中的水指,从而延缓了水通过高渗透通道引起的水侵。
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引用次数: 2
Development and First Application of an Ultra-Low Density Non-Aqueous Reservoir Drilling Fluid in the United Arab Emirates: A Viable Technical Solution to Drill Maximum Reservoir Contact Wells Across Depleted Reservoirs 超低密度非水油藏钻井液在阿拉伯联合酋长国的开发和首次应用:一种可行的技术解决方案,可在枯竭油藏上钻出最大油藏接触井
Pub Date : 2021-12-09 DOI: 10.2118/207257-ms
R. Jeughale, K. Andrews, S. A. Al Ali, T. Toki, Hisaya Tanaka, Ryosuke Sato, J. Luzardo, G. Sarap, Saumit Chatterjee, Z. Meki
Drilling and completion operations in depleted reservoirs, are challenging due to narrow margin between pore and fracture pressures. Therefore, Ultra-Low Density Reservoir Drilling Fluid (RDF) with optimum parameters is required to drill these wells safely. Design and effective field application of a sound engineered fluid solution to fulfill these operational demands are described. Ultra-Low Density RDF NAF with minimal fluid invasion characteristics was developed after extensive lab testing, to cover the fluid density from 7.2 – 8.0 ppg. The fluid properties were optimized based on reservoir requirements and challenging bottom-hole conditions. The design criteria benchmarks and field application details are presented. Fluids were stress tested for drill solids, reservoir water and density increase contamination. Multi-segment collaboration and teamwork were key during job planning and on-site job execution, to achieve operational success. For the first time in UAE, a major Offshore Operator successfully applied an Ultra-Low Density RDF-NAF, which provided remarkable stability and performance. The fluid was tested in the lab with polymeric viscosifier alone and in combination with organophilic clay. In order to gain rheology during the initial mixing, about 3.0 ppb of organophilic clay were introduced to system along with the polymeric viscosifier. Later, all the new fluid batches were built with polymeric additives alone to achieve target properties. A total of 10,250 ft of 8 ½" horizontal section was drilled to section TD with record ROP compared to previous wells in the same field, with no fluids related complications. With limited support from the solid control equipment, the team managed to keep the density ranging from 7.5 ppg to 7.8 ppg at surface condition, using premixed dilution. Bridging was monitored through actual testing on location and successfully maintained the target PSD values throughout the section by splitting the flow on three shaker screen size combination. Due to non-operation related issues, hole was kept static for 20 days. After such long static time, 8 ½" drilling BHA was run to bottom smoothly precautionary breaking circulation every 5 stands. Finally, after successful logging operation, 6 5/8" LEL liner was set to TD and the well completed as planned. Success of this field application indicates that an Ultra-Low density fluid can be designed, run successfully and deliver exemplary performance. Lessons learned are compared with conceptual design for future optimization. Laboratory test results are presented, which formed the basis of a seamless planned field application.
由于孔隙和破裂压力之间的边界很小,在衰竭油藏中进行钻井和完井作业具有挑战性。因此,为了保证这些井的安全钻井,需要使用具有最佳参数的超低密度油藏钻井液(RDF)。本文描述了一种良好的工程流体解决方案的设计和有效的现场应用,以满足这些操作要求。经过大量的实验室测试,开发出了具有最小流体侵入特性的超低密度RDF NAF,可覆盖7.2 - 8.0 ppg的流体密度。根据储层要求和具有挑战性的井底条件,对流体性质进行了优化。介绍了设计标准、基准和现场应用细节。对钻井液进行了钻井固体、油藏水和密度增加污染的压力测试。在作业计划和现场作业执行过程中,多部门协作和团队合作是取得运营成功的关键。在阿联酋,一家大型海上作业公司首次成功应用了超低密度RDF-NAF,提供了出色的稳定性和性能。在实验室中对该液体进行了单独使用聚合增粘剂和与亲有机粘土联合使用的测试。为了在初始混合过程中获得流变性,在加入聚合物增粘剂的同时,加入约3.0 ppb的亲有机粘土。后来,为了达到目标性能,所有新批次的流体都单独添加了聚合物添加剂。与同一油田的前几口井相比,共钻了10250英尺的8½英寸水平段,达到了创纪录的ROP,没有出现与流体相关的并发症。在固体控制设备的有限支持下,该团队使用预混稀释剂,成功地将表面条件下的密度保持在7.5至7.8 ppg之间。通过现场实际测试监测桥接,通过在三种筛分器尺寸组合上分离流体,成功地保持了整个段的目标PSD值。由于非操作相关问题,井眼保持静态20天。经过这么长的静置时间后,每隔5层就可以将8 - 1 / 2”钻井底部钻具组合顺利下至底部。最后,测井作业成功后,将6 5/8”LEL尾管下至TD,并按计划完井。该油田的成功应用表明,超低密度流体可以设计、成功运行,并提供卓越的性能。将吸取的经验教训与概念设计进行比较,以便将来进行优化。给出了实验室测试结果,为无缝规划的现场应用奠定了基础。
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引用次数: 0
Evaluating Small vs. Large Power Blocks for Pipeline Compression Stations 评估管道压缩站的小型与大型功率块
Pub Date : 2021-12-09 DOI: 10.2118/207479-ms
Gautam Chhibber, Mayank Kumar Dave
This paper discusses how the application of large, gas turbine-based power blocks (>50,000-hp) in pipeline compression stations can contribute to lower capital costs, improved lifecycle performance, and reduced carbon emissions. For illustrative purposes, two compression facility power block configurations (nine 30,0000-hp trains vs. five 55,000-hp trains) are compared on the basis of capital expenditures (CapEx), operating expenditures (OpEx), availability, efficiency, and operating flexibility. A summary of the study's results are as follows: – Net present value (NPV) analyses show that 5x55,000-hp ISO trains can result in up to $50 million reduction in CAPEX vs 9x30,000-hp ISO trains – By having fewer trains, operations & maintenance (O&M) costs can be reduced by as much as 20% – Lifetime fuel savings with a 5x55,000-hp train configuration vs. 9x30,000-hp trains are estimated at $40 million, owing to the increased operating flexibility of modern gas turbines, even at partial loads. The paper will also present considerations for digitalization, modular construction, and package integration – with a particular focus on how these measures can be leveraged to lower execution risk and enhance the lifecycle performance of gas turbine-driven compression trains.
本文讨论了大型燃气轮机动力模块(>50,000 hp)在管道压缩站中的应用如何有助于降低资本成本,改善生命周期性能并减少碳排放。为了说明问题,本文在资本支出(CapEx)、运营支出(OpEx)、可用性、效率和运营灵活性的基础上,比较了两种压缩设备的动力模块配置(9个30,000马力的列车与5个55,000马力的列车)。总结研究的结果如下:——净现值(NPV)分析表明,5 x55,000-hp ISO火车会导致减少资本支出5000万美元和9 x30,000-hp ISO列车-通过更少的列车,操作&维护(运营管理)成本可以减少高达20%——一生燃料储蓄与5 x55,000-hp列车配置与9 x30,000-hp火车估计为4000万美元,由于现代燃气轮机操作灵活性的增加,甚至在部分负荷。本文还将介绍对数字化、模块化结构和封装集成的考虑,并特别关注如何利用这些措施来降低执行风险并提高燃气轮机驱动压缩系统的生命周期性能。
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引用次数: 0
Lessons Learned From the World's Largest Continuous Onshore and Offshore 3D Seismic Survey 世界上最大的陆上和海上连续三维地震调查的经验教训
Pub Date : 2021-12-09 DOI: 10.2118/208009-ms
S. A. Al Mesaabi, G. Cambois, J. Cowell, D. Arnold, Mohamed Fawzi Boukhanfra, Saeed Hamad Al Karbi, M. Mahgoub, Khalid Obaid
In 2017 ADNOC decided to cover the entire Abu Dhabi Emirate, onshore and offshore, with high- resolution and high-fold 3D seismic. Acquisition of the world's largest continuous seismic survey started in late 2018 and is around 77% complete at the time of writing. Data processing is well under way and interpretation of the first delivered 3D cubes is ongoing. Now is an opportune time to review the status of this gigantic project and draw preliminary lessons. Comparison with legacy data shows a massive improvement in deep imaging, which was one of the main objectives of this survey. The basement can clearly be interpreted, while it is hardly visible on legacy data being covered with high energy multiples. A thorough analysis demonstrated that increased offset is the main reason for the uplift. The large fold and the low frequency sweep also help recover signal down to 3 Hz. This extends the bandwidth in the low frequencies by one to two octaves compared to legacy data, which tremendously benefits structural interpretation and stratigraphic inversion.
2017年,ADNOC决定通过高分辨率和高倍数3D地震覆盖整个阿布扎比酋长国的陆上和海上。世界上最大的连续地震调查于2018年底开始,截至撰写本文时已完成约77%。数据处理正在顺利进行,第一批交付的3D立方体的解释正在进行中。现在正是审查这一庞大工程的现状并吸取初步教训的好时机。与传统数据的比较表明,深度成像技术有了巨大的进步,这也是本次调查的主要目标之一。基底可以清楚地解释,而在被高能量倍数覆盖的遗留数据上几乎看不到。深入分析表明,偏移量的增加是隆升的主要原因。大折叠和低频扫描也有助于恢复信号下降到3hz。与传统数据相比,这将低频带宽延长了一到两个八度,极大地有利于构造解释和地层反演。
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引用次数: 0
Improving Operational Efficiency Using Automated Time Analysis for Multi-Well Pad Fracturing 利用自动化时间分析提高多井台压裂作业效率
Pub Date : 2021-12-09 DOI: 10.2118/207318-ms
F. Siddiqui, M. Kamyab, M. Lowder
The economic success of unconventional reservoirs relies on driving down completion costs. Manually measuring the operational efficiency for a multi-well pad can be error-prone and time-prohibitive. Complete automation of this analysis can provide an effortless real-time insight to completion engineers. This study presents a real-time method for measuring the time spent on each completion activity, thereby enabling the identification and potential cost reduction avenues. Two data acquisition boxes are utilized at the completion site to transmit both the fracturing and wireline data in real-time to a cloud server. A data processing algorithm is described to determine the start and end of these two operations for each stage of every well on the pad. The described method then determines other activity intervals (fracturing swap-over, wireline swap-over, and waiting on offset wells) based on the relationship between the fracturing and wireline segments of all the wells. The processed data results can be viewed in real-time on mobile or computers connected to the cloud. Viewing the full operational time log in real-time helps engineers analyze the whole operation and determine key performance indicators (KPIs) such as the number of fractured stages per day, pumping percentage, average fracture, and wireline swap-over durations for a given time period. In addition, the performance of the day and night crews can be evaluated. By plotting a comparison of KPIs for wireline and fracturing times, trends can be readily identified for improving operational efficiency. Practices from best-performing stages can be adopted to reduce non-pumping times. This helps operators save time and money to optimize for more efficient operations. As the number of wells increases, the complexity of manual generation of time-log increases. The presented method can handle multi-well fracturing and wireline operations without such difficulty and in real-time. A case study is also presented, where an operator in the US Permian basin used this method in real-time to view and optimize zipper operations. Analysis indicated that the time spent on the swap over activities could be reduced. This operator set a realistic goal of reducing 10 minutes per swap-over interval. Within one pad, the goal was reached utilizing this method, resulting in reducing 15 hours from the total pad time. The presented method provides an automated overview of fracturing operations. Based on the analysis, timely decisions can be made to reduce operational costs. Moreover, because this method is automated, it is not limited to single well operations but can handle multi-well pad completion designs that are commonplace in unconventionals.
非常规油藏的经济成功依赖于降低完井成本。手动测量多井平台的作业效率容易出错,而且耗时。这种分析的完全自动化可以为完井工程师提供毫不费力的实时洞察。该研究提出了一种实时测量每次完井作业所花费时间的方法,从而能够识别和降低潜在成本的途径。完井现场使用了两个数据采集盒,将压裂和电缆数据实时传输到云服务器。描述了一种数据处理算法,用于确定区块上每口井的每个阶段这两种操作的开始和结束。然后,根据所有井的压裂和电缆段之间的关系,该方法确定其他活动间隔(压裂切换、电缆切换和等待邻井)。处理后的数据结果可以在移动设备或连接到云的计算机上实时查看。实时查看完整的作业时间日志可以帮助工程师分析整个作业过程,并确定关键性能指标(kpi),例如每天的压裂段数、泵送百分比、平均裂缝数以及给定时间段内电缆切换时间。此外,还可以评估白天和夜间工作人员的表现。通过绘制电缆和压裂时间的kpi对比图,可以很容易地确定提高作业效率的趋势。可以采用性能最佳的压裂段来减少不抽油的时间。这有助于运营商节省时间和金钱,以优化更高效的操作。随着井数的增加,人工生成时间日志的复杂性也随之增加。该方法可以轻松、实时地处理多井压裂和电缆作业。本文还介绍了一个案例研究,美国二叠纪盆地的一家运营商使用该方法实时查看和优化拉链作业。分析表明,在交换活动上花费的时间可以减少。该运营商设定了一个现实的目标,即每次切换间隔减少10分钟。在一个垫块内,利用这种方法达到了目标,从而使总垫块时间减少了15个小时。该方法提供了压裂作业的自动化概述。根据分析,可以及时做出决策以降低运营成本。此外,由于该方法是自动化的,它不仅限于单井作业,还可以处理非常规油藏中常见的多井群完井设计。
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引用次数: 0
Reconstruction of Missing Segments in Well Data History Using Data Analytics 利用数据分析技术重建井史数据缺失段
Pub Date : 2021-12-09 DOI: 10.2118/208137-ms
Yuanjun Li, R. Horne, A. Al Shmakhy, Tania Felix Menchaca
The problem of missing data is a frequent occurrence in well production history records. Due to network outage, facility maintenance or equipment failure, the time series production data measured from surface and downhole gauges can be intermittent. The fragmentary data are an obstacle for reservoir management. The incomplete dataset is commonly simplified by omitting all observations with missing values, which will lead to significant information loss. Thus, to fill the missing data gaps, in this study, we developed and tested several missing data imputation approaches using machine learning and deep learning methods. Traditional data imputation methods such as interpolation and counting most frequent values can introduce bias to the data as the correlations between features are not considered. Thus, in this study, we investigated several multivariate imputation algorithms that use the entire set of available data streams to estimate the missing values. The methods use a full suite of well measurements, including wellhead and downhole pressures, oil, water and gas flow rates, surface and downhole temperatures, choke settings, etc. Any parameter that has gaps in its recorded history can be imputed from the other available data streams. The models were tested on both synthetic and real datasets from operating Norwegian and Abu Dhabi reservoirs. Based on the characteristics of the field data, we introduced different types of continuous missing distributions, which are the combinations of single-multiple missing sections in a long-short time span, to the complete dataset. We observed that as the missing time span expands, the stability of the more successful methods can be kept to a threshold of 30% of the entire dataset. In addition, for a single missing section over a shorter period, which could represent a weather perturbation, most methods we tried were able to achieve high imputation accuracy. In the case of multiple missing sections over a longer time span, which is typical of gauge failures, other methods were better candidates to capture the overall correlation in the multivariate dataset. Most missing data problems addressed in our industry focus on single feature imputation. In this study, we developed an efficient procedure that enables fast reconstruction of the entire production dataset with multiple missing sections in different variables. Ultimately, the complete information can support the reservoir history matching process, production allocation, and develop models for reservoir performance prediction.
数据丢失是油井生产历史记录中经常出现的问题。由于网络中断、设施维护或设备故障,从地面和井下仪表测量的时序生产数据可能是间歇性的。数据不完整是油藏管理的一大障碍。对于不完整的数据集,通常通过省略所有缺失值的观测值来简化数据集,这将导致严重的信息丢失。因此,为了填补缺失的数据空白,在本研究中,我们开发并测试了几种使用机器学习和深度学习方法的缺失数据插入方法。传统的数据输入方法,如插值和计算最频繁的值,由于没有考虑特征之间的相关性,会给数据带来偏差。因此,在本研究中,我们研究了几种使用整个可用数据流集来估计缺失值的多元imputation算法。该方法使用全套的井测量,包括井口和井下压力、油、水和气的流速、地面和井下温度、节流器设置等。任何在其记录历史中有间隙的参数都可以从其他可用的数据流中推算出来。这些模型在挪威和阿布扎比油藏的合成数据集和真实数据集上进行了测试。根据野外数据的特点,在完整数据集上引入了不同类型的连续缺失分布,即在长-短时间跨度内单-多缺失部分的组合。我们观察到,随着缺失时间跨度的扩大,更成功的方法的稳定性可以保持在整个数据集的30%的阈值。此外,对于较短时间内可能代表天气扰动的单个缺失部分,我们尝试的大多数方法都能够获得较高的imputation精度。在较长时间跨度内多个缺失部分的情况下,这是典型的仪表故障,其他方法是更好的候选方法,可以捕获多变量数据集中的整体相关性。在我们的行业中,大多数丢失数据的问题都集中在单一特征的输入上。在这项研究中,我们开发了一种高效的程序,可以快速重建整个生产数据集,其中包含不同变量中的多个缺失部分。最终,完整的信息可以支持油藏历史匹配过程、产量分配,并建立油藏动态预测模型。
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引用次数: 0
Water Balance Assessment for Water Management in Oil & Gas Operations: A Methodological Approach 油气作业中水资源管理的水平衡评估:一种方法学方法
Pub Date : 2021-12-09 DOI: 10.2118/207448-ms
Mattia Paolo Bergamini, M. Chiavico, L. Bracco, A. Moglia, M. Buffagni
The Water Balance Assessment is a methodological approach developed and applied by Eni for the identification of improvements in water management at site level. The approach is based on three steps. The following report describes each step and the application of the approach to a real case study in Tunisia. Water is a vital resource for our planet and for humankind. Biodiversity and ecosystems’ preservation, human health, and food security as well as energy production, industrial development and economic growth are all dependent on water. The consequences of climate change and the actual projections of increasing water demand will affect water availability and quality in the coming years. About the Oil & Gas sector, this industry consumes and produces significant volumes of water. For this reason, energy companies must consider sustainable options for the use of this resource, especially in water stress areas. This can be achieved through:A deep knowledge of the site water streams and of the context where the site is located.Identification of improvements and initiatives that could reduce the water risk of the site. About water safeguarding, Eni is committed to pursue the following practices:Water Conservation: Upstream Oil & Gas operations need significant quantities of water; a key element for its conservation includes the reduction of withdrawals and the efficiency in water use.Water Reuse and Valorization: Upstream Oil & Gas operations must manage large volumes of wastewater, mainly Produced Water. Design solutions shall introduce and maximize the recycle of water with the adoption of suitable treatments, to make discharges compatible with the reuse in the same production cycle or by third parties (e.g., other plants, local communities), and pursue the opportunity to reuse industrial water, instead of discharging it as wastewater. For their deployment, Eni has defined and applied a methodological approach to support the definition of improvement and optimization initiatives of water management at the site level. The approach represents an application of a "convergence approach" which, starting from an overall view of the site, identifies opportunities, further and more detailed areas of analysis, and design projects that can improve water use, management, and reuse. The methodological approach is based on the following steps:A country-based framework study on water resources, and water-related risks analysis at country and local level.A Water Balance Assessment, gathering water qualitative and quantitative information and site framework details.Definition of site initiatives for wastewater reuse and valorization, and for the optimization of water withdrawals, based on the above steps and considering local legislation. Through this approach, operational water risks exposure is analyzed in detail, allowing to address a wide range of opportunities for the improvement of water management, also through the development of new synergies with
水平衡评估是埃尼开发和应用的一种方法学方法,用于确定现场一级水管理的改进情况。该方法基于三个步骤。下面的报告描述了每个步骤以及该方法在突尼斯实际案例研究中的应用。水是地球和人类的重要资源。生物多样性和生态系统的保护、人类健康和粮食安全,以及能源生产、工业发展和经济增长都依赖于水。气候变化的后果和对水需求增加的实际预测将影响未来几年的水供应和质量。关于油气行业,该行业消耗和产生了大量的水。出于这个原因,能源公司必须考虑可持续利用这种资源的选择,特别是在水资源紧张的地区。这可以通过以下方式实现:对场地水流和场地所在环境的深入了解。确定可以减少场地水风险的改进措施和举措。在水资源保护方面,埃尼集团致力于采取以下措施:节约用水:油气上游业务需要大量的水资源;节约用水的一个关键因素包括减少取水和提高用水效率。水的再利用和增值:上游油气作业必须处理大量废水,主要是产出水。设计解决方案应采用适当的处理方法,引入并最大限度地循环利用水,使排放与同一生产周期或第三方(例如,其他工厂,当地社区)的再利用相兼容,并寻求再利用工业用水的机会,而不是将其作为废水排放。对于他们的部署,埃尼已经定义并应用了一种方法方法来支持在现场层面上改进和优化水管理计划的定义。该方法代表了一种“融合方法”的应用,从场地的整体视图出发,识别机会,进一步和更详细的分析领域,并设计可以改善水的使用,管理和再利用的项目。方法方法基于以下步骤:以国家为基础的水资源框架研究,以及在国家和地方一级进行与水有关的风险分析。水平衡评估,收集水的定性和定量信息和场地框架细节。根据上述步骤并考虑当地立法,确定废水再利用和增值的现场倡议,并优化取水。通过这种方法,详细分析了运营水风险暴露,并通过与当地社区发展新的协同效应,为改善水管理提供了广泛的机会。
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引用次数: 0
Global Buckling Characteristics of Offshore Bundled Pipeline System 海上捆绑式管道系统的整体屈曲特性
Pub Date : 2021-12-09 DOI: 10.2118/207223-ms
D. Yurindatama, Nawin Singh, Vinod Pillai
In recent years, the global buckling assessment of offshore pipelines in High Pressure-High Temperature (HPHT) condition become increasingly challenging since more complex pipeline system arrangement e.g. pipe(s) or cable(s) is strapped onto a larger pipeline, are rapidly utilized in many areas. Yet, the detailed guideline to assess the buckle of bundles remains unclear, therefore this study will focus to investigate on a methodical and reproducible approach to analyze in-service buckling behavior of bundled offshore pipeline system. The global buckling behavior of bundled offshore pipeline system in this study is investigated using commercial Finite Element (FE) software. Two carbon steel pipelines with different diameter are bundled and the buckling behavior is studied under the influence of buckle triggers. In the actual condition, the rogue buckle trigger is generated from OOS (out of straightness) or imperfection e.g. due to laying tolerance. Varying dimension parameter such as diameter ratio between the main pipeline and strapped pipeline are considered to understand the impact of this parameter on the buckle behavior. The study begins with a comparison of the results using numerical and analytical approaches on a straight pipeline in an unbuckled condition for validation purposes. The design parameters including wall thickness, process data, and pipe-soil interaction data, are varied since it influences the buckle behavior. In addition, some design parameter such as material properties and pipeline length will be adopted from a typical offshore pipeline project and the values are fixed so the exercise can focus on the most governing parameters. Following this, two numerical modelling methods, the equivalent properties method and the connector method, are presented in this study to simulate bundled systems. With a good agreement between the analytical and numerical approach, some buckle trigger is introduced on the numerical model of the bundled pipeline so the system is able to buckle and the behavior can be evaluated further. The strain level, lateral displacement, axial feed-in and pipe integrity shall be reported in the post-buckle conditions for both main pipe and strapped pipe as per current code and standard requirement. With more reliable results of buckling assessment for bundled pipeline system, it gives technical confidence and a major saving in both Capital Expenditure (CAPEX) and Operational Expenditure (OPEX). Industry has put serious effort through various Joint Industry Projects (JIP) to develop the global buckling assessment guideline in order to ensure long term integrity operation. Although the JIP guideline is predominantly for single pipeline system, similar assessment is demanded also for bundled pipeline system which described in this study. Key findings of the assessment are presented along with an overview of the design process and the typical mitigation techniques to be considered for similar subsea pipeline proj
近年来,随着更复杂的管道系统布置(如管道或电缆捆绑在更大的管道上)在许多领域得到迅速应用,高压-高温(HPHT)条件下海洋管道的全球屈曲评估变得越来越具有挑战性。然而,评估管束屈曲的详细指南尚不清楚,因此本研究将重点研究一种系统的、可重复的方法来分析海上管束系统在使用中的屈曲行为。本研究采用商用有限元软件对捆绑式海上管道系统的整体屈曲行为进行了研究。对两根不同直径的碳钢管道进行捆扎,研究了其在屈曲触发器作用下的屈曲行为。在实际情况下,偏差扣触发是由于OOS(不直线)或不完美(例如由于铺设公差)产生的。考虑了不同的尺寸参数,如主管道与受缚管道之间的直径比,以了解该参数对屈曲行为的影响。为了验证目的,该研究首先对直管在非屈曲条件下使用数值和分析方法的结果进行比较。设计参数包括壁厚、工艺数据和管-土相互作用数据,因为它会影响屈曲行为而变化。此外,一些设计参数,如材料性能和管道长度将采用典型的海上管道项目,其值是固定的,因此练习可以集中在最重要的控制参数上。在此基础上,本文提出了等效特性法和连接器法两种数值模拟方法来模拟捆扎系统。在分析方法与数值方法吻合较好的情况下,在捆扎管道的数值模型中引入了一定的屈曲触发机制,使系统能够屈曲并进一步评估其性能。主管和捆扎管在扣后工况下应按现行规范和标准要求报告应变水平、横向位移、轴向进料和管道完整性。对于捆绑式管道系统的屈曲评估结果更加可靠,为技术提供了信心,并大大节省了资本支出(CAPEX)和运营支出(OPEX)。业界通过各种联合工业项目(JIP)投入了认真的努力来制定全球屈曲评估指南,以确保长期的完整性运行。虽然JIP指南主要针对单一管道系统,但本研究中描述的捆绑管道系统也需要类似的评估。本文介绍了评估的主要发现,并概述了设计过程和类似海底管道项目应考虑的典型缓解技术。
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引用次数: 0
Manuscript Title: Characterization of Microannuli at the Cement-Casing Interface: Development of Methodology 论文题目:水泥-套管界面微环空的表征:方法的发展
Pub Date : 2021-12-09 DOI: 10.2118/207581-ms
A. Ogienagbon, M. Khalifeh, Xinxiang Yang, E. Kuru
Formation of microannuli at the interface of cement-casing can create well integrity issues. X-ray CT and Optical microscopy are technological trends that may have potential for direct visualization of microannuli. CT has an advantage of providing non-destructive visualization of microannuli, but its resolution suffers with increase in casing thickness. Conversely, Optical microscopy has the potential of providing higher resolution needed to detect smaller sized microannuli; however, information about microannuli is limited to only a few sections where samples have been sliced. The objective of the current article is to describe a methodology to examine the interface of cement-casing. Experimental work was combined with literature review. This includes both direct visualization methods, evaluation of current trends to better understand the characteristics and geometric variation of relevant leakage paths. We generate test specimens consisting of cement plugs, various steel casing thickness and nano-coated aluminium casings. Hydraulic sealability tests were conducted by injecting water at the cement-casing interface. Flow rates are then interpreted in terms of microannuli aperture and direct visualization of the cement plug-casing interface by CT and Optical microscopy was implemented. The experimental findings of this article will form a basis for studying geometry and size of microannuli as well as modelling of fluid migration.
在水泥-套管界面处形成微环空会造成井的完整性问题。x射线CT和光学显微镜是技术发展的趋势,有可能直接可视化微环空。CT具有提供微环空无损可视化的优势,但随着套管厚度的增加,其分辨率会受到影响。相反,光学显微镜有潜力提供更高的分辨率,需要检测较小尺寸的微环空;然而,关于微环空的信息仅限于切片样本的少数部分。本文的目的是描述一种检测水泥-套管界面的方法。实验工作与文献综述相结合。这包括直接可视化方法,评估当前趋势,以更好地了解相关泄漏路径的特征和几何变化。我们生产的测试样品包括水泥塞、各种钢套管厚度和纳米涂层铝套管。通过在水泥-套管界面注水进行水力密封性试验。然后根据微环空孔径解释流量,并通过CT和光学显微镜实现水泥塞-套管界面的直接可视化。本文的实验结果将为研究微环空的几何形状和尺寸以及流体运移建模奠定基础。
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引用次数: 3
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