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Assessing the Pile Driving Risk Due to the Presence of Boulders 考虑巨石存在的打桩风险评估
Pub Date : 2019-04-26 DOI: 10.4043/29668-MS
R. Stevens, Z. Westgate, J. Kocijan
Boulders are known to be present within foundation zone depths at some Atlantic East Coast wind energy development areas, which can make it difficult to level a piled jacket or template and can lead to the progressive collapse of the pile toe, causing premature refusal during pile driving. Although detection and avoidance are preferred over mitigation, numerical analysis methods are available to assess the risk of pile refusal, which allows for informed decisions on whether avoidance is required and what types of mitigation to consider during construction. Detailed numerical evaluation (using one-dimensional wave equation analyses and two- and three-dimensional finite difference and finite element modeling) was performed to develop a better understanding of stresses in the pile during driving. The numerical modeling evaluated the effect of strength, thickness, inclination, shoe length, wall thickness, and lateral continuity on pile stresses. A three-dimensional model of the pile and driving shoe subjected to stress-time histories was used to evaluate the stresses at the pile toe and at the transition from the pile to the driving shoe. Example results are presented to illustrate failure mechanisms of hard layers that include boulders, and high-level guidance is provided on operational sequences and potential contingency measures.
在一些大西洋东海岸风能开发地区,已知在基础区深度内存在巨石,这可能会使桩套或模板难以平整,并可能导致桩趾逐渐坍塌,导致打桩时过早拒绝。虽然检测和避免比缓解更重要,但可以使用数值分析方法来评估拒桩风险,从而可以就是否需要避免以及在施工期间考虑何种缓解措施做出明智的决定。详细的数值评估(使用一维波动方程分析和二维和三维有限差分和有限元建模)进行,以更好地了解桩在打桩过程中的应力。数值模拟评估了强度、厚度、倾角、鞋长、壁厚和横向连续性对桩应力的影响。采用应力-时程作用下的桩靴和桩靴三维模型,计算了桩趾处和桩靴向桩靴过渡处的应力。举例结果说明了包括巨石在内的硬层的破坏机制,并对操作顺序和潜在的应急措施提供了高层次的指导。
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引用次数: 3
Dimensionless Numbers as an Effective Tool for Validation & Verification 无因次数作为验证和验证的有效工具
Pub Date : 2019-04-26 DOI: 10.4043/29598-MS
J. Saint-Marcoux
The generalized use of multi-physics software may lead to significant errors when engineering judgement has not been exercised to its full extent. For that purpose ASME has developed Verification and Validation documents for Solid and Fluid Mechanics and is developing one for Energy Systems. Verification (solving the equation right) benefits from a large body of numerical analysis and theoretical handbooks but validation (solving the right equation) does not always appear to have the same foundation. This is particularly the case when it is necessary to build the confidence in extension to more complex scenarios and where testing is not feasible such as in the offshore industry. The selection of the applicable software or the development of a new one rests on the shoulders of the designer. Similitude laws state that identical results must be obtained when the dimensionless parameters are the same (n-theorem). In the pre-computer era dimensionless numbers have been extensively used in particular to design relevant experiments. Dimensionless Numbers are usually the ratio of two values representing two physical phenomena (such as momentum and viscous forces for the Reynolds number). Above a critical value, the numerator phenomenon is dominant whereas it is the denominator phenomenon which is dominant below the critical value. Different sets of equations for either ranges are packaged in a software. The boundaries of their domains of validity may then become blurred to the casual user. Another example for flow assurance is the case of compressibility effects which may become locally important, although under regular design rules (under the "erosional velocity" limit) they are not. Water-hammer is also an example for pressure fluctuations which are usually ignored unless in specific cases. It is proposed to define the domain of validity of a software by reference to the use of the Dimensionless Numbers relevant to the phenomena anticipated by the designer, and then to control that the value of the computer derived Dimensionless Numbers remain within the expected range. In essence Dimensionless Numbers must remain essential parameters to contribute to an educated engineering judgment in the computer era. The following process is proposed when dealing with a new design: -identify the relevant physical phenomena-assess, from Dimensionless Numbers, the applicable model-screen the software for its capacity to solve the computer model under the prescribed conditions-solve the computer model (with appropriate verification)-verify that the results are consistent with the assumptions by generating global and local Dimensionless Numbers. As the capacity of software increases to cover different engineering disciplines, there could be a sense that the computer dictates the results without the necessary control of engineering judgment, either because it is simply not available or not voiced at an effective level. Dimensionless Numbers hav
多物理场软件的广泛使用可能会在工程判断没有充分行使的情况下导致重大错误。为此,ASME制定了固体和流体力学的验证和验证文件,并正在制定能源系统的验证和验证文件。验证(正确地求解方程)得益于大量的数值分析和理论手册,但验证(正确地求解方程)似乎并不总是具有相同的基础。当需要建立对扩展到更复杂场景的信心时,特别是在测试不可行的情况下,例如在海上工业中,情况尤其如此。选择适用的软件或开发一个新的软件落在设计者的肩上。相似定律指出,当无量纲参数相同时,必须得到相同的结果(n定理)。在前计算机时代,无量纲数已被广泛使用,特别是设计相关的实验。无量纲数通常是表示两种物理现象的两个值之比(如雷诺数的动量和粘性力)。在临界值以上,分子现象占主导地位,而在临界值以下,分母现象占主导地位。两个范围的不同方程组被打包在一个软件中。对于普通用户来说,它们的有效范围的界限可能会变得模糊。流动保证的另一个例子是压缩性效应,它可能在局部变得重要,尽管在常规设计规则下(在“侵蚀速度”极限下)它们不是。水锤也是压力波动的一个例子,除非在特殊情况下通常会被忽略。本文提出通过使用与设计者预期的现象相关的无量纲数来定义软件的有效域,然后控制计算机导出的无量纲数的值保持在预期范围内。在本质上,无量纲数必须保持基本参数,以有助于在计算机时代受过教育的工程判断。在处理新设计时,建议采用以下过程:-识别相关的物理现象-从无量纲数中评估适用的模型-筛选软件在规定条件下求解计算机模型的能力-求解计算机模型(具有适当的验证)-通过生成全局和局部无量纲数来验证结果与假设一致。当软件的能力增加到涵盖不同的工程学科时,可能会有一种感觉,即计算机在没有必要的工程判断控制的情况下决定结果,要么是因为它根本不可用,要么是因为它没有在有效的层面上表达出来。无量纲数在物理学的许多领域中扮演着非常重要的角色,用于实验设计和定义不同理论的有效性领域,这些理论现在已经打包成软件或其中的一部分。但是现在这些软件已经可用,无因次数已经被废弃了。当软件包超出其限制使用时,可能会发生严重的技术和经济后果。无因次数相对容易操作,设计师必须使用它来验证看似强大的计算机结果。软件开发人员也应该在这个过程中发挥他们的作用。无因次数无论如何都不是新的,但在新设计的验证过程中应该恢复它们的使用。
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引用次数: 0
HPHT Expandable Liner Hanger Technology with Superior Pressure Integrity 高压高压膨胀尾管悬挂器技术,具有优异的压力完整性
Pub Date : 2019-04-26 DOI: 10.4043/29494-MS
E. Royer, R. Turney
As operators in the oil and gas industry continue to search for larger oil deposits in areas that are considered High Pressure and High Temperature (HPHT) environments, manufacturers of liner hanger/packer systems must conceive and validate designs that can support these projects. The XPak™ liner hanger/packer system is an expandable product that offers metal-to-metal and elastomer sealing capabilities at the liner top in host casing, capable of superior hanging capacity and seal integrity for installing casing strings of various lengths. The expansion process is achieved using a multi-piston hydraulic running tool with pressure application to displace an Expander inside the XPak hanger body. The displacement of the Expander inside the XPak hanger body relies on interference between the components to radially grow the hanger body to contact and interfere with the host casing. This interaction provides the sealing and anchoring capability of the XPak system. The Expander provides tieback capability via a polished bore receptacle and remains installed inside the hanger body for the lifetime of the installation. Operators are implementing robust host casing designs with less variance in wall thickness to utilize tubulars with higher burst and collapse ratings than those manufactured to API standard variances. The combination of higher burst pressure ratings for the host casing and limited variance on the inner diameters provides an ideal partner for the XPak system. Expandable products rely on a narrower host casing inner diameter range to create the interference needed for optimum performance, as opposed to conventional liner hanger systems which work over a broader diameter range. An ISO 14310 V0 qualification of a 7-5/8 × 12-1/4 HPHT XPak liner hanger/packer system for a major operator in the Gulf of Mexico successfully achieved testing milestones of 15 ksi internal pressure with a combined loading of 1,000 kips in tension at 375°F. The system was also qualified at a low temperature of 60°F reaching a successful test pressure of 21.75 ksi internally with a combined tension load of 1,000 kips. These testing requirements were provided in the customer's statement of requirements to handle extreme well loading conditions. FEA modeling is the primary tool for XPak design and focuses primarily on identifying and predicting material strain to help determine the system capabilities under simulated pressure and loading conditions. The distinct geometry and controlled deformation of the hanger body during expansion are simulated using FEA software to provide guidance to meet design parameters to reach high levels of performance. The initial conceptual design is taken through a complete range of potential well scenarios including: casing inner diameter ranges, maximum and minimum setting forces, geometric tolerancing, friction factors, and transient thermal loading. The results are compiled and reviewed to determine the optimal design model to satisfy t
随着油气公司不断在高压高温(HPHT)环境中寻找更大的油藏,尾管悬挂/封隔器系统的制造商必须构思并验证能够支持这些项目的设计。XPak™尾管悬挂/封隔器系统是一种可扩展的产品,可在主套管尾管顶部提供金属对金属和弹性体密封能力,具有出色的悬挂能力和密封完整性,可安装各种长度的套管管柱。膨胀过程是通过多活塞液压下入工具和压力应用来取代XPak悬挂体内的膨胀器来实现的。XPak悬挂体内部膨胀器的位移依赖于组件之间的干涉,从而使悬挂体呈放射状增长,与主套管接触并干扰。这种相互作用为XPak系统提供了密封和锚定能力。膨胀器通过抛光的孔容提供回接功能,并在安装的整个生命周期内保持安装在悬挂器体内。作业者正在实施坚固的主机套管设计,其壁厚变化较小,使用的管柱比按照API标准生产的管柱具有更高的爆裂和坍塌等级。宿主套管具有较高的爆裂压力额定值,内径变化有限,是XPak系统的理想合作伙伴。与传统的尾管悬挂系统相比,可膨胀型悬挂系统依靠较窄的套管内径范围来产生最佳性能所需的干扰,而传统的尾管悬挂系统则工作在更宽的直径范围内。7-5/8 × 12-1/4 HPHT XPak尾管悬挂/封隔器系统通过ISO 14310 V0认证,在375°F的压力下,成功实现了15 ksi内压和1000 kips张力的测试目标。该系统在60°F的低温条件下也获得了合格的测试,内部压力为21.75 ksi,总张力载荷为1,000 kips。这些测试要求在客户的需求声明中提供,以处理极端的井负载条件。FEA建模是XPak设计的主要工具,主要侧重于识别和预测材料应变,以帮助确定系统在模拟压力和负载条件下的能力。利用有限元分析软件模拟了悬挂体在膨胀过程中不同的几何形状和受控变形,为满足设计参数提供指导,以达到高水平的性能。最初的概念设计考虑了一系列潜在的井况,包括套管内径范围、最大和最小坐封力、几何公差、摩擦系数和瞬态热载荷。对结果进行汇编和审查,以确定满足客户要求的最佳设计模型。该生产线的验证测试和现场安装性能都是成功的。XPak尾管悬挂/封隔器系统的持续发展得益于分析工具的使用,以及材料选择和制造工艺的改进。
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引用次数: 1
Gas Hydrate Production Testing: Design Process and Modeling Results 天然气水合物生产测试:设计过程和建模结果
Pub Date : 2019-04-26 DOI: 10.4043/29432-MS
G. Moridis, M. Reagan, A. Queiruga
The objective of this study is to analyze in detail a process for designing by means of numerical simulation a field test of gas production from hydrate deposits, and to discuss modeling results associated with several such planned tests. The paper discusses comprehensively the data required for a reliable estimate of gas production, and provides insights into production conditions and test well operating parameters that can adversely affect a planned test. The design process begins with the development of a reliable geologic model. It is followed by an analysis of the system stratigraphy, the identification of the hydrate-bearing zones and the associated interlayers, the definition of the initial conditions (pressure, temperature, phase distributions, and geomechanical stresses), the identification of all key media properties (flow, thermal, geomechanical), and the definition of success criteria for hydrate production tests. The geologic model is of paramount importance because it can define the system boundaries. We explore the relative importance of lateral vs. top and bottom flow boundaries within the context of the limited time frame of a field test. Initial pressures P in hydrate accumulations are relatively predictable as they are almost invariably hydrostatic. The initial temperature T distribution is important because T is the dominant parameter controlling the hydrate behavior. Knowledge of the P and T distributions are important in determining true time-invariant P- and T-boundaries. Other important initial conditions are (a) the spatial distribution of the possible phases and (b) the geomechanical stresses in the system and its surroundings. We discuss possible sources of the necessary data through analogs even when direct measurements are unavailable. We investigate the effect of heterogeneity in various parameters, and in the choice of the coordinate system. We explore the impact of spatial discretization, an important subject that has yet to be fully investigated. Finally, we provide modeling results covering a wide range of designs for production tests in oceanic and permafrost-associated hydrate deposits that describe fluid production and the flow and geomechanical system response, as well as implications for the well design and construction. To the authors' knowledge, this is the first paper discussing in detail the recommended process for the design of field tests of gas production from hydrates, and of the key issues that can affect not only production but also the flow and geomechanical behavior of the system during the test and the definition of the well construction requirements.
本研究的目的是详细分析利用数值模拟方法设计水合物矿床产气现场试验的过程,并讨论与几个此类计划试验相关的建模结果。本文全面讨论了可靠估计产气量所需的数据,并提供了可能对计划测试产生不利影响的生产条件和测试井操作参数的见解。设计过程从建立可靠的地质模型开始。接下来是系统地层学分析,含水合物带和相关夹层的识别,初始条件(压力、温度、相分布和地质力学应力)的定义,所有关键介质特性(流动、热、地质力学)的识别,以及水合物生产测试成功标准的定义。地质模型是最重要的,因为它可以确定系统的边界。在有限的现场测试时间框架内,我们探讨了横向流动边界、顶部流动边界和底部流动边界的相对重要性。水合物聚集的初始压力P是相对可预测的,因为它们几乎总是流体静力的。初始温度T分布很重要,因为T是控制水合物行为的主要参数。了解P和T分布对于确定真正的定常P和T边界是很重要的。其他重要的初始条件有:(a)可能相的空间分布和(b)系统及其周围的地质力学应力。我们讨论了通过模拟的必要数据的可能来源,即使直接测量是不可用的。我们研究了不同参数和坐标系选择对异质性的影响。我们探讨了空间离散化的影响,这是一个尚未得到充分研究的重要课题。最后,我们提供了模拟结果,涵盖了海洋和永久冻土相关水合物矿床生产测试的广泛设计,描述了流体生产、流动和地质力学系统响应,以及对井设计和施工的影响。据作者所知,这是第一次详细讨论水合物产气现场测试设计的推荐流程,以及在测试过程中不仅会影响生产,还会影响系统的流动和地质力学行为的关键问题,以及井建要求的定义。
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引用次数: 7
Innovative Field Development Scheme Based on Saipem's ETH PiP and Relevant Subsea Power Feeding System 基于Saipem ETH PiP和相关海底供电系统的创新油田开发方案
Pub Date : 2019-04-26 DOI: 10.4043/29462-MS
Giorgio Arcangeletti, F. Bacati, A. Radicioni, Bruno Breuskin, Sylvie Jacquet, A. D'Amico, Enrico La Sorda
The overall complexity of future subsea transportation systems is expected to increase due to new challenges posed by the novel field development schemes mainly dictated by the combination of tie-back distance and water depth with the target to make the field exploitation profitable, safe and reliable in the current Oil & Gas price scenario. It is becoming more frequent to face field development projects with long step-out distances associated with considerable water depth and/or low wellhead product temperature. During normal or transient conditions, these factors lead to flow assurance issues that can be avoided by deploying new cost effective technologies such as insulated and heated pipeline systems combined with subsea processing elements like Subsea Boosting. A dedicated team has performed different studies and internal development activities on this subject based on expected needs of Operators considering their real future subsea fields under investigation. New development schemes and operating philosophies have been identified together with the relevant technologies that, in some cases are under development, jointly with major suppliers. The most efficient production schemes have been selected and the conceptual design of its relevant technological building blocks has been performed. These building blocks have been further investigated in terms of market ownership & readiness with technology suppliers and O&G operators. The main enabling technologies involved for the oil fields are Subsea Active Heating/Insulation such as proprietary Electrically Trace-Heated Pipe In Pipe (ETH PIP), Subsea Boosting, Subsea Power Distribution and the All Electric Control System. ETH PiP, combined with Subsea Power Distribution (Subsea Switchgear, Subsea Transformers, Subsea VSD, etc.) and the All Electric Control System, can significantly support overall investment cost reduction and facilitate the tie-back development to an existing facility by ensuring the flexibility of operations and suitability with a wide range of project design basis. This paper outlines the selected development schemes for the long tieback oil fields and describes the main technological building blocks. It also outlines the actions initiated to provide a global solution for these types of fields and mainly to industrialize the second generation of the ETH PIP solution for longer tie-backs. It discusses the main components of the ETH PIP solution and the relevant Subsea Power Feeding System that provide and distribute power also to the other subsea utilities like boosting pumps and All Electric Control.
由于新的油田开发方案所带来的新挑战,未来海底运输系统的整体复杂性预计会增加,这些新方案主要是由回接距离和水深的结合决定的,目的是在当前的石油和天然气价格情况下使油田开采有利可图、安全和可靠。越来越多的油田开发项目面临着长台阶距离、大水深和/或低井口产品温度的问题。在正常或瞬态条件下,这些因素会导致流动保障问题,而这些问题可以通过部署新的经济高效的技术来避免,例如将隔热和加热管道系统与海底增压等海底处理元件相结合。一个专门的团队根据运营商的预期需求,考虑到他们正在调查的未来海底油田的实际情况,对该主题进行了不同的研究和内部开发活动。已经确定了新的发展计划和业务理念,以及在某些情况下正在与主要供应商共同开发的有关技术。选择了最有效的生产方案,并对其相关技术构件进行了概念设计。在技术供应商和油气运营商的市场所有权和准备情况方面,这些构建模块已经得到了进一步的研究。油田所涉及的主要支持技术是海底主动加热/绝缘,例如专有的电踪加热管中管(ETH PIP)、海底增压、海底配电和全电气控制系统。ETH PiP与海底配电(海底开关设备、海底变压器、海底VSD等)和全电气控制系统相结合,可以显著降低总体投资成本,并通过确保操作的灵活性和广泛的项目设计基础的适用性,促进与现有设施的回接开发。本文概述了长回拔油田的开发方案,并介绍了主要的技术组成部分。它还概述了为这些类型的油田提供全球解决方案所采取的行动,主要是将第二代ETH PIP解决方案工业化,用于更长的回接。讨论了ETH PIP解决方案的主要组成部分和相关的海底供电系统,该系统还为其他海底公用设施(如增压泵和All Electric Control)提供和分配电力。
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引用次数: 1
Providing Well Containment Equipment for HPHT Service 为高压高压服务提供密封设备
Pub Date : 2019-04-26 DOI: 10.4043/29620-MS
Billy Cowan, Jim T. Kaculi, G. Frazer
It is instructive to think about the current state of subsea well system design in its historical context. That is especially true if you look first at the earliest years, then at the years following the 1969 Santa Barbara blowout and spill, and then at the years following the Macondo blowout and spill. These last two periods illustrate both important similarities and important differences in equipment design, standardization, and regulation. This paper examines the advances in design, standardization, and regulation of subsea well control and well containment equipment. This progress has continued the conservative, step-wise advances that have characterized the history of the subsea drilling and well control industry. This paper uses as an example the recent project developing a new 20,000 psi/350F capping stack.
在其历史背景下思考海底油井系统设计的现状是有指导意义的。如果你先看看最初的几年,然后是1969年圣巴巴拉井喷和漏油事件之后的几年,再看看马孔多井喷和漏油事件之后的几年,情况就尤其如此。最后两个阶段说明了设备设计、标准化和监管方面的重要相似点和重要差异。本文探讨了水下井控和油井密封设备在设计、标准化和监管方面的进展。这一进展延续了海底钻井和井控行业历史上保守的渐进式发展。本文以最近开发的新型20000psi /350F封井装置为例。
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引用次数: 0
Impact of Interbedded Structure of Sand and Clay Layers on Geomechanical Responses of Hydrate-Bearing Sediments During Depressurization 砂土层互层结构对降压过程中含水沉积物地质力学响应的影响
Pub Date : 2019-04-26 DOI: 10.4043/29315-MS
Y. Sohn, J. Lee, K. Song, T. Kwon
This study investigates how the variation in sediment layer geometry of hydrate-bearing sediments (HBS) affects geomechanical behaviors of HBS under depressurization. Two reservoir models with different layering structures but with the same hydrate quantity were constructed and the reservoir responses were numerically investigated during gradual depressurization process. To simulate thermo-hydro-mechanically coupled multiphysics processes occurring in HBS, a series of governing equations were discretized based on a finite volume concept, and coded into an explicit finite difference numerical simulator. An explicitly coupled, time-marching algorithm was used to couple thermo-hydro-mechanical responses associated with depressurization-driven hydrate dissociation. We herein modelded a hydrate deposit in Ulleung Basin, Korea for the sediment properties and geological setting. The simulation results clearly demonstrate that the "densely" layered HBS structure, composed of thin and interbedded clay-sand layers, is more prone to geomechanical instability though it led to more gas production. It is attributed to various mechanisms, including (i) the rapid water drainage from neighboring thin clay layers, (ii) the unique hydrate dissociation pattern in interbedded HBS, and (iii) the transfer of shear stress from hydrate-bearing, "stiff" sandy layers into adjacent thin "soft" clay layers. The layer geometry substantially affects not only the gas production but also the geomechanical stability of a hydrate reservoir. High-resolution sediment profiling appears to play an important role in numerical HBS simulations to reliably predict the feasibility of safe exploitation from layered HBS systems.
研究了含水沉积层几何形状的变化对含水沉积层在降压条件下的地质力学行为的影响。建立了两种层状结构不同但水合物含量相同的储层模型,并对逐渐降压过程中的储层响应进行了数值研究。为了模拟HBS中发生的热-水-力耦合多物理场过程,基于有限体积概念对一系列控制方程进行离散化,并将其编码为显式有限差分数值模拟器。一种显式耦合的时间推进算法用于耦合与减压驱动的水合物解离相关的热-水-力学响应。本文模拟了韩国郁陵盆地的一个水合物矿床的沉积性质和地质背景。模拟结果清楚地表明,由薄层互层粘土-砂层组成的“致密”层状HBS结构虽然产气量大,但更容易发生地质力学失稳。这可归因于多种机制,包括(i)相邻薄粘土层的快速排水,(ii)互层HBS中独特的水合物解离模式,以及(iii)从含水合物的“硬”砂质层向相邻薄“软”粘土层传递剪切应力。地层的几何形状不仅对天然气产量有很大影响,而且对水合物储层的地质力学稳定性也有很大影响。高分辨率沉积物剖面在HBS数值模拟中发挥着重要作用,可以可靠地预测分层HBS系统安全开采的可行性。
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引用次数: 0
Advanced Mud Logging: Key to Safe and Efficient Well Delivery 先进的泥浆测井:安全高效的关键
Pub Date : 2019-04-26 DOI: 10.4043/29469-MS
D. Blue, T. Blakey, M. Rowe
The high costs and high potential risks associated with drilling deepwater wells have prompted the development of an advanced computerized mud logging system. This paper highlights select technologies within the system and its application to three core areas of operation—circulating, making connections, and tripping—to provide early identification of fluid influxes and losses, thus helping ensure safe and efficient well delivery. The advanced mud logging system includes a kick-detection system, flowback monitoring, trip monitoring software, and mud accounting software based on a new methodology. The kick-detection system uses advanced flowmeters to enable stricter control of the drilling process; fluid influxes or losses are detected by integrating the variance for predicted and measured flow and alarming, with as little as a barrel gained or lost. Flowback monitoring uses sophisticated algorithms in conjunction with the same high-accuracy flowmeters to monitor influxes while making connections. These algorithms drive a complex alarm system tuned to trigger on minimal flow variance, pit volumes, and the rate of modification of each compared to a historical baseline. Additionally, trip-monitoring software automates the tracking of pipe displacements in real time to warn of a well control event, instead of relying on spreadsheets or handwritten calculations. Mud accounting software tracks drilling fluid balance across the entire pit system for redundant influx and loss detection and accounts for volume changes based on circulating rates. Application of the advanced mud logging system in the deepwater Gulf of Mexico (GOM) provided earlier detection of well control events—up to 10 minutes earlier than conventional well monitoring techniques. Flowback monitoring demonstrated the ability to identify minimal flow when making connections, which would be difficult to detect by visual inspection. The ability to trend flowback profiles consistently has allowed operators to reduce the pump's off time while making connections in less than 5 minutes, without jeopardizing the ability to confirm a static well. Additionally, the advanced system enables drilling operations to proceed without increasing mud weight and exacerbating wellbore damage during a ballooning event. This paper presents a case study in which the history of well control events documented in the literature was reviewed to help identify areas of improvement.
深水井钻井的高成本和高潜在风险促使了先进的计算机化泥浆测井系统的发展。本文重点介绍了系统中的一些技术及其在三个核心操作领域的应用,即循环、接箍和起下钻,以早期识别流体流入和漏失,从而帮助确保安全高效的油井交付。先进的泥浆测井系统包括井涌探测系统、反排监测、起下钻监测软件和基于新方法的泥浆核算软件。井涌检测系统采用先进的流量计,能够对钻井过程进行更严格的控制;通过整合预测流量和测量流量的方差并发出警报,可以检测流体流入或损失,最多只增加或损失一桶。反排监测使用复杂的算法与同样的高精度流量计相结合,在连接时监测流入。这些算法驱动一个复杂的报警系统,通过调整来触发最小的流量变化、坑体积以及与历史基线相比的每一个修改率。此外,起下钻监测软件可以自动实时跟踪管柱位移,以警告井控事件,而不是依赖电子表格或手写计算。泥浆核算软件跟踪整个坑系统的钻井液平衡,以检测冗余流入和漏失,并根据循环速率计算体积变化。先进的录井系统在墨西哥湾深水(GOM)的应用,比传统的井监测技术提前10分钟检测到井控事件。反排监测表明,在连接时能够识别最小流量,这很难通过目测检测到。由于能够持续监测反排曲线,作业公司可以在不到5分钟的时间内完成连接,减少泵的停机时间,而不会影响确认静井的能力。此外,先进的系统使钻井作业能够在不增加泥浆重量的情况下进行,也不会在发生膨胀时加剧对井筒的破坏。本文介绍了一个案例研究,其中回顾了文献中记录的井控事件的历史,以帮助确定改进的领域。
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引用次数: 5
New Concepts for a Normally Unattended Installation NUI – Design, Operation, Automation, and Digitalization 通常无人值守装置NUI的新概念——设计、操作、自动化和数字化
Pub Date : 2019-04-26 DOI: 10.4043/29367-MS
Elgonda LaGrange, J. Maisey
This paper is based on an ongoing multi-participant study which focuses on the development of concepts for unmanned or "Normally Unattended Installations" (NUIs) that can be used for the economic recovery of stranded oil and gas reserves considered too small for traditional floating production storage and offloading (FPSO) vessels, and too far away from existing facilities for tie-backs. The primary objective of the study is to apply existing technologies in novel ways and to utilize recent advances in digitalization to develop low manning concepts by facilitating remote control, remote monitoring, and reducing maintenance requirements. The study engaged key technology vendors and operators, who provided operational expertise and defined future operation philosophies. Concepts are being validated by classification societies, yards and installation contractors. The specific NUI concept explored in this paper is an unmanned production buoy that proved to be technically and economically feasible for the recovery of small hydrocarbon pools in deeper water. The case study is a realistic approximation of a small deepwater offshore development in the North Sea, however, it is not based on any specific prospect. The case study Basis of Design (BoD) has been defined to cover a range of API gravities, ensuring that the resultant topsides design concept is robust and applicable to a range of real field developments in the future without significant re-configuration. The study into the technical and economic feasibility of the unmanned production buoy considered alternatives for gas compression, treatment, separation; heating and cooling, power generation, automation systems, and digitalization. This paper presents the outcomes with respect to production buoy design, operating philosophy, automation and digitalization.
本文基于一项正在进行的多参与者研究,该研究的重点是无人驾驶或“通常无人值守设施”(NUIs)概念的发展,这些设施可用于经济地回收搁浅的油气储量,这些储量对于传统的浮式生产储卸(FPSO)船来说太小,而且距离现有设施太远,无法进行回接。该研究的主要目标是以新颖的方式应用现有技术,并利用数字化的最新进展,通过促进远程控制、远程监控和减少维护需求来开发低人员配备概念。这项研究吸引了关键技术供应商和运营商,他们提供了运营专业知识,并定义了未来的运营理念。船级社、船厂和安装承包商正在验证这些概念。本文探讨的具体NUI概念是一种无人生产浮标,该浮标在技术上和经济上都是可行的,可用于开采较深水域的小型油气藏。该案例研究是对北海一个小型深水海上开发项目的现实逼近,然而,它并不是基于任何特定的前景。案例研究的设计基础(BoD)已经被定义为涵盖一系列API重力,确保由此产生的上部设计概念是稳健的,并且适用于未来的一系列实际油田开发,而无需进行重大的重新配置。研究了无人生产浮筒的技术和经济可行性,考虑了气体压缩、处理、分离的替代方案;供热和制冷、发电、自动化系统和数字化。本文介绍了生产浮标的设计、经营理念、自动化和数字化等方面的成果。
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引用次数: 4
Gas-Liquid Flow in an Upward Inclined Large Diameter Pipe Under Elevated Pressures 高压下向上倾斜大直径管内的气液流动
Pub Date : 2019-04-26 DOI: 10.4043/29353-MS
Auzan Soedarmo, E. Pereyra, C. Sarica
This paper presents a unique gas-liquid experimental dataset acquired at large-diameter laboratory multiphase loop under elevated pressures. The dataset and corresponding model validations are useful to upscale available multiphase flow knowledge into large-diameter-high-pressure conditions commonly encountered in offshore facilities. Intermittent (slug and pseudo-slug) and segregated (stratified and annular) flow patterns were observed in the experiments. For given superficial liquid Froude number (FrSL), all flow pattern transitions scale with superficial gas Froude number (FrSG) within the experimental range, capturing the effects of pressure (gas density). The change in pressure gradient and liquid holdup across the intermittent to segregated transition is more pronounced at low vSL. In segregated flow, the pressure gradient (-dp/dL) increases with pressure and vSL. However, these effects are less noticeable in intermittent flow. In intermittent flow, -dp/dL is generally gravity dominated but may become friction dominated as vSL increases, owing to absence of film reversal. For given vSL, -dp/dL scales with FrSG. The relationship between dimensionless -dp/dL (P*) and Lockhart-Martinelli parameter (X*) scales the effects of pressure and vSL for segregated flow. Liquid holdup was observed to decrease with pressure and increase with vSL. As pressure increases, density difference between phases decreases and interfacial friction increases, thereby reducing slippage and holdup (HL). Two state-of-the-art models exhibit similar bias tendency. In the intermittent region the inaccuracy of -dp/dL and HL predictions increase with vSG, i.e.: deeper into pseudo-slug region. This error is larger at low vSL. For segregated flow, the models tend to underpredict -dp/dL as vSG increases. The magnitude of this error is larger at high vSL. This paper addresses the limitation of large-diameter-high-pressure data in multiphase flow literature. The presented data, scaling approaches, and model validation results are critical for model improvement. For practicing engineers, they can be used as an upscaled benchmark/practical guidance to design multiphase flow pipelines.
本文介绍了在大直径实验室多相环高压下获得的独特的气液实验数据集。数据集和相应的模型验证有助于将现有的多相流知识提升到海上设施中常见的大直径高压条件。在实验中观察到间歇(段塞和伪段塞)和分离(分层和环形)的流动模式。对于给定的表面液体弗劳德数(FrSL),在实验范围内,所有流型转换都以表面气体弗劳德数(FrSG)为尺度,捕捉压力(气体密度)的影响。压力梯度和液含率在间歇到分离过渡中的变化在低vSL时更为明显。在分离流中,压力梯度(-dp/dL)随压力和vSL的增大而增大。然而,这些影响在间歇流中不太明显。在间歇流动中,-dp/dL通常以重力为主,但由于没有膜反转,随着vSL的增加,-dp/dL可能变为摩擦为主。对于给定的vSL, -dp/dL与FrSG一致。无因次dp/dL (P*)和Lockhart-Martinelli参数(X*)之间的关系衡量了压力和vSL对分离流动的影响。液含率随压力的增加而降低,随vSL的增加而增加。随着压力的增大,相间密度差减小,界面摩擦力增大,从而降低了滑移率和含率。两个最先进的模型表现出类似的偏差倾向。在间歇区,-dp/dL和HL预测的不准确性随着vSG的增加而增加,即越深入假段塞区。这个错误在低vSL时更大。对于分离流,随着vSG的增加,模型倾向于低估-dp/dL。在高vSL时,该误差的幅度更大。本文解决了多相流文献中大直径高压数据的局限性。提出的数据、缩放方法和模型验证结果对模型改进至关重要。对于实际工程师来说,它们可以作为多相流管道设计的升级基准/实用指南。
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引用次数: 5
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Day 3 Wed, May 08, 2019
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