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Wireline Tractor Conveyance - A Technology Game Changer for the Gulf of Thailand 电缆牵引车运输-泰国湾的技术变革者
Pub Date : 2018-11-12 DOI: 10.2118/192672-MS
Sarunya Jongnarungsin, Toon Puttisounthorn
Easy oil is no longer low hanging fruit for oil and gas operators, and drilling targets are becoming increasingly ambitious, which results in escalation of the well trajectory complexity. This accordingly spirals the well and completion costs. To overcome this situation, technology must play a role to reduce cost, increase efficiency and ensure safety at all times. Conveyance is the key for any data acquisition and well completion activities. Historically, conveyance methods for data acquisition and perforation in highly deviated or horizontal wells required drill pipe or coiled-tubing methods. These methods are time consuming, labor intensive, require a larger equipment footprint, with possible HSE risks involved. Mubadala Petroleum in Thailand has seen a significant increase in horizontal and high deviated wells over the past few years. The wireline tractor technology has been used for the first time in Mubadala Petroleum's Thailand operations during the drilling, initial completion and workover intervention operations, and it has been a game changer for Mubadala Petroleum in Thailand in terms of reducing rig time, well cost, and most importantly minimizing the HSE risks. Over the past few decades, the oil and gas industry has developed the technique of drilling horizontally through the reservoir to maximize the surface contact area of the reservoir, to gain higher recovery and production. However, one downside from this technique is that it has become challenging and costly to perforate or to obtain measurements in this horizontal environment, as gravity will no longer support the wireline tools to reach to the bottom of the well. Wireline Tractor technology has played an important role to overcome this challenge. It reduces time, cost and will improve data quality as well as increase wellbore coverage. The wireline tractor functions with an electric over hydraulic power relationship, using its drive/wheel sections to push the passenger tool downhole as the cable is spooled off the unit allowing the tool to reach the end of horizontal or deviated wells without deploying drill pipe or coiled tubing conveyance methods. With this principle, any job that is typically run on electric wireline in a vertical well can be efficiently done in a horizontal or deviated well using wireline tractor. Material presented in the paper will be from actual operations, examples being tractor conveyed wireline logging tool and 4.5in Outer Diameter (OD) 90 ft heavy long perforation gun in single tractor operations. It will also display the operational efficiencies increases and risk reduction being obtained.
对于油气运营商来说,易采石油不再是唾手可得的成果,钻井目标变得越来越雄心勃勃,这导致井眼轨迹的复杂性不断升级。这相应地提高了钻井和完井成本。为了克服这种情况,技术必须在降低成本、提高效率和确保安全方面发挥作用。传输是任何数据采集和完井活动的关键。过去,在大斜度井或水平井中,数据采集和射孔的传输方法需要使用钻杆或连续油管。这些方法耗时,劳动密集,需要更大的设备占地面积,并可能涉及HSE风险。在过去几年中,泰国Mubadala石油公司的水平井和大斜度井数量显著增加。电缆牵引器技术首次应用于Mubadala Petroleum在泰国的钻井、初完井和修井作业,在减少钻机时间、井成本,最重要的是最大限度地降低HSE风险方面,它已经改变了Mubadala Petroleum在泰国的游戏规则。在过去的几十年里,石油和天然气工业发展了水平穿过储层的钻井技术,以最大限度地提高储层的表面接触面积,以获得更高的采收率和产量。然而,该技术的一个缺点是,由于重力不再支持电缆工具到达井底,因此在这种水平环境下进行射孔或测量变得具有挑战性且成本高昂。电缆牵引器技术在克服这一挑战方面发挥了重要作用。它减少了时间和成本,提高了数据质量,增加了井筒覆盖范围。电缆牵引器的工作原理是电动驱动而不是液压驱动,当电缆被拖出时,利用其驱动/轮盘部分将乘用工具推入井下,从而使工具能够到达水平井或斜井的末端,而无需使用钻杆或连续油管传输方法。根据这一原理,任何在直井中通常使用电缆下入的作业,都可以使用电缆爬行器在水平井或斜井中高效地完成。本文介绍的材料将来自实际作业,例如在单拖拉机作业中,拖拉机输送的电缆测井工具和4.5in外径(OD) 90 ft的重型长射孔枪。它还将显示操作效率的提高和风险的降低。
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引用次数: 0
A Petroleum Systems Analysis and Characterization of the Frontier Ceduna Sub-Basin in Australia 澳大利亚塞杜纳盆地前缘油气系统分析与表征
Pub Date : 2018-11-12 DOI: 10.2118/192908-MS
A. Alghuraybi, A. Harthi, Ahlam Al Jabry
The Ceduna Sub-basin is one of the few remaining frontier basins in Australia today. Few exploration wells have been drilled in the basin and none have encountered hydrocarbons. The current study aims to investigate the hydrocarbon prospectivity of an area of interest (AOI) within the distal part of the Ceduna Sub-basin, where no well information is available. The study uses 3D seismic data and employs principles from geophysics, structural geology, sedimentology, sequence stratigraphy, and petroleum systems analysis in a comprehensive investigation to understand the Ceduna Sub-basin. Multiple 2D basin models were created for the AOI to test different scenarios in a detailed risk analysis of the petroleum system and its major controls. They were identified from a comprehensive literature review and after a thorough interpretation of the 3D seismic survey in the AOI. Results show that the best reservoir is located within the low stand systems tract (LST) deposits of the Hammerhead Sandstone (Ss) and Top Tiger Ss. The potential source rock occurs in the condensed high stand system tract (HST) deposits in the Base Tiger Ss and White Pointer Ss. 1D modeling showed that these source rocks may have generated hydrocarbons as their depth is <9 km. The critical moment during the source rock history was at 80 Ma coinciding with the deposition of the Hammerhead Ss. Based on the regional structural framework, faults were initiated after source rock deposition. Several growth faults may pose a risk in terms of hydrocarbon leakage. Different 2D models have advanced the understanding of the petroleum systems in the AOI. The results showed that the most prospective areas are within a rollover anticline play and those areas where intra-formational seals are present. The model confirms that fault integrity represents the prime risk across the basin. The current study contributes to understanding of the Ceduna Sub-basin by identifying two different plays in the AOI: rollover anticline and tilted fault block. Probability analysis of the different petroleum elements shows that the rollover anticline play has the highest geological probability of success.
塞杜纳次盆地是当今澳大利亚仅存的几个前沿盆地之一。在该盆地钻探的勘探井很少,也没有发现油气。目前的研究旨在调查Ceduna子盆地远端感兴趣区域(AOI)的油气远景,该区域没有井信息。该研究利用三维地震数据,结合地球物理学、构造地质学、沉积学、层序地层学和油气系统分析等原理,对Ceduna次盆地进行了全面调查。为AOI创建了多个2D盆地模型,以测试石油系统及其主要控制因素的详细风险分析中的不同场景。通过全面的文献回顾和对AOI的三维地震调查的彻底解释,确定了它们。结果表明,最佳储层位于锤头砂岩(Hammerhead Sandstone)和顶虎砂岩(Top Tiger Ss)的低水位体系域(LST),潜在烃源岩位于底虎砂岩(Base Tiger Ss)和白Pointer砂岩(White Pointer Ss)的浓缩高水位体系域(HST)。一维模型显示,这些烃源岩在深度<9 km时可能生烃。80 Ma是烃源岩历史上的关键时刻,与锤头组沉积相吻合。根据区域构造格局,烃源岩沉积后形成断裂。一些生长断层可能造成油气泄漏的危险。不同的二维模型提高了对AOI含油气系统的认识。结果表明,最具勘探前景的区域是在翻转背斜区内和存在层内封闭的区域。该模型证实,断层完整性是整个盆地的主要风险。目前的研究通过识别AOI中两个不同的油气藏:翻转背斜和倾斜断块,有助于对塞都纳次盆地的认识。不同含油气元素的概率分析表明,翻转背斜储层成功的地质概率最高。
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引用次数: 0
Case Study for Early Design Optimization of Fatigue Sensitive Tubular Connections in Fixed Offshore Platforms 海上固定平台疲劳敏感管接头早期设计优化实例研究
Pub Date : 2018-11-12 DOI: 10.2118/192864-MS
A. Khalil, R. Agrawal, F. Kamal, Oussama Takieddine
Members forming part of structures exposed to cyclic loading (such as offshore oil and gas platforms) are engineered to satisfy various pre-service and in-service loading conditions which include being checked for compliance with fatigue design requirements. In this study, the parameters that affect welded tubular joint fatigue performance are identified to assist design engineers achieve a preliminary design that is more likely to satisfy the fatigue design requirements early in the design cycle with the aim of avoiding later changes in the design. State-of-the-art Finite Element modelling techniques were implemented throughout the course of this study. For a selected typical K-T joint from a 3D support frame ‘Study Model’ initially created in SACS (Structural Analysis Computer Software) was replicated in ANSYS and variations in Stress Concentation Factor (SCF), Hot Spot Stress (HSS) and fatigue life were studied with respect to variable joint properties, namely brace to chord diameter ratio (d/D), brace to chord thickness ratio (t/T) and brace diameter to thickness ratio (d/t). Results obtained from both programs were compared as means for validation of study model. Following the validation process, the same principles were applied to the Case Study. The Study Model - found a good correlation between the trend of variation of results obtained from Nominal Stress Approach and Hot Spot Stress Approach. This serves the purpose of validating the Nominal Stress Approach methodology which shall then be used in the Case Study. Case Study- Fixed Offshore Platform- Fatigue Life predicted longer for joints with d/D in the range 0.41 to 0.44 for constant member combined stress utilization ratio (UCR) and constant t/T. Fatigue Life predicted longer for joints with t/T in the range 0.345 to 0.375 for constant member UCR and constant d/D. Fatigue Life predicted longer for joints with d/t in the range 28 to 36 for constant member UCR, constant d/D and constant t/T. Engineering Consultants and EPC Contractors executing projects involving detailed engineering through to installation of fixed offshore platforms perform structural analysis to define material requirements. Performing fatigue analyses for the final outcome of static in-service analysis may result in re-sizing of members during the course of the design cycle. The joint parameters derived by this paper can be applied at an early stage of the design process with the aim of confidently defining sizing of tubular joints that are likely to satisfy fatigue design requirements. This greatly enhances engineering efficiency by avoiding later design changes in the design cycle.
构件是暴露在循环载荷下的结构的一部分(如海上石油和天然气平台),其设计可以满足各种使用前和使用中载荷条件,包括检查是否符合疲劳设计要求。在本研究中,确定了影响管状焊接接头疲劳性能的参数,以帮助设计工程师在设计周期的早期实现更有可能满足疲劳设计要求的初步设计,以避免后期设计的变更。在整个研究过程中采用了最先进的有限元建模技术。在ANSYS中复制了最初在SACS(结构分析计算机软件)中创建的典型K-T关节的“研究模型”,并研究了应力集中系数(SCF)、热点应力(HSS)和疲劳寿命在可变关节特性方面的变化,即支撑与弦径比(d/ d)、支撑与弦厚比(t/ t)和支撑直径与厚度比(d/t)。比较两个程序的结果,作为验证研究模型的方法。在验证过程之后,将相同的原则应用于案例研究。研究模型-发现名义应力法与热点应力法所得结果的变化趋势具有良好的相关性。这是为了验证标称应力方法,然后在案例研究中使用。案例研究-固定海上平台-在构件综合应力利用率(UCR)和t/ t不变的情况下,当d/ d在0.41至0.44之间时,预计接头的疲劳寿命更长。当构件UCR和d/ d不变时,t/ t在0.345 ~ 0.375范围内时,预测的疲劳寿命更长。当构件UCR、d/ d和t/ t恒定时,d/t在28 ~ 36范围内时,预测的疲劳寿命更长。工程顾问和EPC承包商执行涉及详细工程的项目,直至安装固定的海上平台,进行结构分析以确定材料要求。对在役静力分析的最终结果进行疲劳分析可能导致在设计周期中构件尺寸的重新调整。本文导出的接头参数可用于设计过程的早期阶段,目的是确定可能满足疲劳设计要求的管状接头尺寸。这大大提高了工程效率,避免了设计周期中的后期设计变更。
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引用次数: 0
Sequence Stratigraphy and Geostatistical Realizations Integration: A Holistic Approach in Constructing a Complex Carbonate Reservoir Model 层序地层学与地质统计学的整合:构建复杂碳酸盐岩储层模型的整体方法
Pub Date : 2018-11-12 DOI: 10.2118/192896-MS
A. Salahuddin, K. Khan, R. A. Ali, K. Hammadi
This paper described the novel approach for stochastically modeling complex carbonate reservoir lithofacies and properties distribution within a High Resolution Sequence Stratigraphy (HRSS) framework. The carbonate lithofacies discussed in this paper contains heterogeneous pore types and properties. The reservoir displays an extensive range of geologic and petrophysical properties that make the efficient recovery of hydrocarbons is a challenging task. Hence one of the key steps in improving the recovery factor is by defining the three dimensional variability patterns in the reservoir in the form of fine geocellular static model. The key static geological elements that must be well defined are HRSS framework, lithofacies architecture, and field wide rock properties. Subsurface analysis was done by examining 600 feet core footage from more than 15 wells, conventional logs from more than 50 wells, and more than 350 thin sections. The reservoir section averages 35 feet that can be subdivided into 6 high-frequency sequences. The reservoir consists of lagoonal packstone-rudstone, grain rich ooid-peloid shoal, and rudstone-boundstone mid-ramp. The shoal deposits exhibit the best permeability and oil saturation and it consists of discontinuous lithofacies body that depicts locally excellent porosity and permeability characteristics. Lithofacies geometry and properties studies must form a fundamental basis for characterizing and modeling HRSS framework and lithofacies architecture variability through the reservoir. Combined with wireline-log data, they provide a basis for defining both reservoir framework and rock attribute distributions. Complex lithofacies geometries and transitions, both vertically and laterally between the mound and discontinuous grain-rich ooid-peloid shoal lithofacies together with the continuous and sequential lagoonal and mid-ramp lithofacies does not allow to simulate these sorts of lithofacies assemblage using single lithofacies model algorithm. Hence a new holistic approach was implemented. A combination of Object Based (OB) algorithm and Truncated Gaussian Simulation (TGS) algorithm was employed to handle the complex lithofacies transition. This enables generating multiple realistic field wide lithofacies distribution and relationship which aligns with data trend, subsurface analog in the nearby fields, as well as that is from the outcrop exposure. The established lithofacies distribution within HRSS framework was then used to constrain field-wide properties and diagenetic trend and distribution in the reservoir. This new holistic approach has recently been successfully implemented in the studied field. The resulted geostatistical model was able to explain pressure depletion and production rate as shown in historical production data of the field. The resulting dynamic model will hence provide reliable production forecast and reservoirs development plan which will eventually allow accomplishing the mandate recovery target
本文介绍了在高分辨率层序地层学框架下复杂碳酸盐岩储层岩相及物性分布随机建模的新方法。本文讨论的碳酸盐岩岩相具有非均质孔隙类型和性质。储层表现出广泛的地质和岩石物理性质,这使得有效开采碳氢化合物成为一项具有挑战性的任务。因此,提高采收率的关键步骤之一是以精细地胞静态模型的形式定义储层中的三维变化模式。必须明确的关键静态地质要素是HRSS框架、岩相结构和野外岩石性质。地下分析通过检查超过15口井的600英尺岩心、50多口井的常规测井和350多个薄片来完成。储层段平均35英尺,可细分为6个高频层序。储层由泻湖包岩-泥质岩、富粒鲕粒浅滩和泥质-泥质-边界岩中斜坡组成。浅滩沉积的渗透率和含油饱和度最好,为不连续岩相体,局部具有较好的孔隙度和渗透率特征。岩相几何和性质研究必须为储层HRSS框架和岩相结构变异性的表征和建模奠定基础。结合电缆测井资料,为确定储层格架和岩石属性分布提供了依据。复杂的岩相几何形状和岩相转换,无论在垂直上还是横向上,都存在于土丘和不连续的富粒鲕滩岩相之间,以及连续序贯的泻湖岩相和中斜坡岩相之间,这使得用单一岩相模型算法无法模拟这类岩相组合。因此,实施了一种新的整体办法。采用基于目标(Object Based, OB)算法和截断高斯模拟(Truncated Gaussian Simulation, TGS)算法相结合的方法处理复杂岩相过渡。这可以生成多个真实的全油田范围内的岩相分布和关系,与数据趋势、附近油田的地下模拟以及露头暴露相一致。然后利用HRSS格架内建立的岩相分布来约束整个油田的性质以及储层的成岩趋势和分布。这种新的整体方法最近在研究领域得到了成功的实施。所建立的地质统计模型能够解释该油田历史生产数据所显示的压力损耗和产量。由此产生的动态模型将提供可靠的产量预测和油藏开发计划,最终实现指定的采收率目标。
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引用次数: 1
Artificial Intelligence Aproaches as Tools for Auditing and Improving Data Analysis of Advanced Ultrasound Techniques in Non-Destructive Testing 人工智能方法作为审计和改进无损检测中先进超声技术数据分析的工具
Pub Date : 2018-11-12 DOI: 10.2118/193088-MS
Neil Harrap, R. Rhéaume, A. Gosselin
Advanced Non Destructive Testing (NDT) techniques rely on consistent acquisition of data and its reliable analysis. As technology advances, new challenges emerge. For instance, the amount of data produced is exceeding the qualified personnel available for data analysis; moreover, the files produced can be easily handle unethically. Our project proposes the implementation of Artificial Intelligence (AI) techniques to develop algorithms to better harness the data available, in order to enhance the quality of data analysis and better monitor ethical practices. Method: For any NDT technique, the consistency of the results and the reliability of the findings depends heavily on the personnel performing the inspections and evaluating the results. As more advanced NDT techniques are available in the areas of ultrasound, digital data becomes available opening the door for intelligent tools for analysing and handling ultrasound data. This project proposes an innovative analysis software based on Computational Intelligence (CI) techniques. The implementation of this software reduces the time needed for a single analysis and the consistency of results, more importantly; it can be use as an audit tool to ensure data files have not been mishandle. For the first stage of the proposed CI cloud-based software, the data collected by the inspector is send via internet connection to web-based servers. During the second stage, the data will be verify for quality; if any data is missing or poor-quality is detected, the software will inform the inspector that data must be resubmitted. Once the verification of data is completed, the data analysis is then perform by CI-based algorithms, which can recognise and classify features within the data such as geometry indications, anomalies and defects. Following the CI-based analysis, the software generates a complete report and the results are be available to the user via a 3D visualization interface. This report includes details of sizing, characterisation, location of defects, geometry indications and other relevant information related to the analysed data. The information contained in the interface and generated by the software will be available to the final user for validation and approval. The CI-based analysis tools have already been use to monitor several data files from NDT inspections using Phased Array Ultrasound (PAUT) and the results have successfully verify the authenticity of the ultrasound raw data, which is a critical verification step and evidence of any mal practices or mistakes of data handling. There is a lack of reliable tools available to NDT experts that can facilitate the task of analysing data; this innovative software takes advantage of the CI techniques and expert knowledge to address this issue. Furthermore, our approach offers a high degree of consistency for identifying defects; improves the quality of the analysis and reduces the time invested in such critical NDT duty. Aud
先进的无损检测(NDT)技术依赖于一致的数据采集和可靠的分析。随着技术的进步,新的挑战也随之而来。例如,产生的数据量超过了可用于数据分析的合格人员;此外,生成的文件很容易被不道德地处理。我们的项目建议实施人工智能(AI)技术来开发算法,以更好地利用现有数据,以提高数据分析的质量并更好地监控道德实践。方法:对于任何无损检测技术,结果的一致性和发现的可靠性在很大程度上取决于执行检查和评估结果的人员。随着超声领域更先进的无损检测技术的出现,数字数据的出现为分析和处理超声数据的智能工具打开了大门。本课题提出一种基于计算智能(CI)技术的创新分析软件。该软件的实现减少了单次分析所需的时间和结果的一致性,更重要的是;它可以用作审计工具,以确保数据文件没有被错误处理。对于提议的基于云的CI软件的第一阶段,检查员收集的数据通过互联网连接发送到基于web的服务器。在第二阶段,将验证数据的质量;如果检测到任何数据缺失或质量差,软件将通知检查员必须重新提交数据。一旦数据验证完成,数据分析将由基于ci的算法执行,该算法可以识别和分类数据中的特征,如几何指示、异常和缺陷。在基于ci的分析之后,软件生成完整的报告,并通过3D可视化界面向用户提供结果。该报告包括尺寸、特征、缺陷位置、几何指示和与分析数据相关的其他相关信息的详细信息。界面中包含的信息和软件生成的信息将提供给最终用户进行验证和批准。基于ci的分析工具已经被用于监测相控阵超声(PAUT)无损检测的几个数据文件,结果成功验证了超声原始数据的真实性,这是一个关键的验证步骤,也是数据处理不当或错误的证据。无损检测专家缺乏可用于促进数据分析任务的可靠工具;这个创新的软件利用CI技术和专业知识来解决这个问题。此外,我们的方法为识别缺陷提供了高度的一致性;提高了分析的质量,减少了在这种关键的无损检测任务上投入的时间。审核超声检查的原始数据是一项具有挑战性的任务;通过利用基于ci的分析工具,可以轻松地将此任务实现为可靠的审计实践。
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引用次数: 1
Well Design Evolution, Validation and Optimization in ADNOC Onshore GAS Field ADNOC陆上气田井设计演变、验证与优化
Pub Date : 2018-11-12 DOI: 10.2118/192836-MS
A. Yugay, A. Gadelhak, G. Pimenta, Mariam Mansoor Al Reyami
In early 80's in ADNOC Onshore standard well completion design for gas producers in Reservoir Y of Bab field was a combination of L-80 carbon steel with a downhole continuous corrosion inhibitor injection above the Chemical Injection Valve (CIV) and Corrosion Resistant Alloy (CRA) Incoloy 825 / SM25Cr-75 below the CIV and packer. In 1994 (after 10 years of operation), due to the fact that no integrity issues were observed, it was decided to maintain the same design strategy was followed in all new gas producer wells in this reservoir. Identical design strategy was followed for Reservoir X (Project-I) gas wells which presented less severe fluid conditions. Table 1 summarizes reservoir conditions for both reservoir X and Y.
上世纪80年代初,ADNOC为Bab油田Y油藏的天然气生产商设计的陆上标准完井设计是L-80碳钢与化学注入阀(CIV)上方的井下连续注入缓蚀剂,以及CIV和封隔器下方的耐腐蚀合金(CRA) incoly 825 / SM25Cr-75的组合。1994年(经过10年的运营),由于没有发现完整性问题,因此决定在该油藏的所有新产气井中保持相同的设计策略。X油藏(Project-I)的气井采用了相同的设计策略,但流体条件不那么恶劣。表1总结了X层和Y层的储层条件。
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引用次数: 0
Usage of Artificial Intelligence to Reduce Operational Disruptions of ESPs by Implementing Predictive Maintenance 通过实施预测性维护,使用人工智能来减少esp的操作中断
Pub Date : 2018-11-12 DOI: 10.2118/192610-ms
Nico Jansen van Rensburg
The use of electrical submersible pumps (ESPs) is a highly effective artificial lift method for boosting oil production from wells operating in both onshore and offshore fields. When an ESP is deployed, its complete pump and electrical motor assembly is positioned below the surface within the oil reservoir that the well has tapped. Once deployed, the ESPs must be carefully maintained to be highly reliable and always available to prevent costly production disruptions due to unexpected pump failures. Typically, ESPs are connected to SCADA or other distributed control systems to provide supervisory and control functions for their effective operation as well as for operational visibility. Today, many diagnostic methods are available to determine the health and status of an ESP system by making use of that functionality in its automation system. However, while these methods can provide insightful analysis of problems, they usually only provide retrospective views after failure events have occurred. But this situation is changing. With recent advances in artificial intelligence (AI) combined with the new Internet of Things (IoT) technologies, it is possible to effectively use data-driven analytics fueled by large data sets. In particular, AI technology that involves deep learning and neural networks can be extremely effective in detecting abnormal behavior of complex physical systems such as ESPs, based on the data gathered from the system, providing decision support for remediating or managing the causative issues. This paper focuses on the results of implementing this AI technology combination to detect, flag, and remediate abnormal behavior for ESPs, which can increase their availability and prevent production disruptions. The subject use case involved 30 ESPs, with pumps ranging from 200–500 kW in power, installed in a medium-depth onshore oil field. The paper discusses the architecture of the solution that was deployed and explain how it supports a predictive maintenance model that is capable of accurately identifying abnormal ESP operating behaviors in advance before an ESP can fail and disrupt production.
电潜泵(esp)是一种高效的人工举升方法,可以提高陆上和海上油井的产油量。ESP下入后,整个泵和电机组件被放置在地面以下的油藏中。esp一旦投入使用,必须仔细维护,确保其高度可靠,并始终可用,以防止因意外的泵故障而导致昂贵的生产中断。通常,esp连接到SCADA或其他分布式控制系统,为其有效运行和运行可见性提供监督和控制功能。目前,有许多诊断方法可以利用自动化系统中的功能来确定ESP系统的健康状况和状态。然而,虽然这些方法可以提供对问题的深刻分析,但它们通常只提供故障事件发生后的回顾视图。但这种情况正在改变。随着人工智能(AI)的最新进展与新的物联网(IoT)技术的结合,可以有效地使用由大数据集推动的数据驱动分析。特别是,涉及深度学习和神经网络的人工智能技术,可以根据从系统收集的数据,非常有效地检测esp等复杂物理系统的异常行为,为修复或管理原因问题提供决策支持。本文重点介绍了采用这种人工智能技术组合来检测、标记和修复esp的异常行为的结果,这可以提高esp的可用性并防止生产中断。该案例涉及30台esp,泵的功率从200-500千瓦不等,安装在一个中深度的陆上油田。本文讨论了已部署的解决方案的架构,并解释了它如何支持预测性维护模型,该模型能够在ESP发生故障和中断生产之前准确识别异常的ESP操作行为。
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引用次数: 6
Manage Performance of Suppliers Effectively to Achieve Excellence in Supply Chain 有效管理供应商的绩效,实现供应链的卓越
Pub Date : 2018-11-12 DOI: 10.2118/192613-MS
M. Kashif
Supplier Performance Management (SPM) is a process to improve the overall performance of Suppliers, promote better working relationships with Suppliers and remove poor performing suppliers from Pre-qualified Bidders List. Once SPM is in place Supplier Performance can be tracked, analyzed and shared with confidence. Owner company can clearly identify poor performing Suppliers and work with them to improve their performance. The steps involved in achieving an effective SPM are Measure Supplier performance, Analyze available data, Communicate/Engage Supplier and work for tangible Improvement.
供应商绩效管理(SPM)是一个过程,旨在提高供应商的整体绩效,促进与供应商的更好的工作关系,并将表现不佳的供应商从资格预审投标人名单中删除。一旦实施了SPM,供应商的绩效就可以被跟踪、分析并有信心地分享。业主公司可以清楚地识别表现不佳的供应商,并与他们合作,以提高他们的业绩。实现有效的SPM的步骤包括:衡量供应商绩效,分析可用数据,与供应商沟通/参与,并努力进行切实的改进。
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引用次数: 0
Efficient Utilization of Existing Facilities and Energy in Gas Processing 天然气处理中现有设施和能源的有效利用
Pub Date : 2018-11-12 DOI: 10.2118/193263-MS
A. Vyas
The objective of the Study was to recommend the most techno-economic option to maximize the NGL Recovery at existing Gas Processing Complex by assessing all the facilities in the complete processing chain from Offshore to Onshore and evaluating the potential options and their associated bottlenecks, production impact and business interruption in order to address the changes in gas supply to the existing Gas Processing Complex from various sources and developments. The Study was conducted in 3 stages: Feasibility Study was carried out and recommended to install two NGL Recovery Trains with huge capital investment.Gap Analysis and Idea Innovation - The alternative idea of maximizing utilization of existing facilities and energy with minimum modifications was developed by re-distributing the feed streams based on their richness in NGL content within existing facilities so that the optimum NGL Recovery can be achieved.Pre-Feed Study – The developed idea along with other potential options were thoroughly evaluated by a Pre-FEED Study to select the most techno-economic feasible option. The concept of maximizing utilization of existing facilities and re-distribution of gas according to their qualities offers outstanding benefits to its shareholders: Considerable saving in capital investment ~ 98.64% and energy saving of ~ 18 MWminimum modifications at Offshore Facilities and Existing Gas Processing Complex which could be carried-out during a planned Shut Down and without impacting the production targets.High Net Present ValueReversible design and operationNo long lead items This paper represents the change in typical approach of installation of new facilities to accommodate the increase in gas supply to a holistic approach of efficient utilization of existing facilities and energy to generate more values to business by generating more revenues with minimum modifications and offering facilities which will be fit for purpose and potential future developments.
该研究的目的是通过评估从海上到陆上的完整加工链中的所有设施,并评估潜在的选择及其相关的瓶颈、生产影响和业务中断,从而推荐最具技术经济效益的选择,以最大限度地提高现有天然气处理综合体的NGL采收率,以解决来自各种来源和开发的现有天然气处理综合体的天然气供应变化。研究分三个阶段进行:进行可行性研究,并建议安装两列投资巨大的液化天然气回收列车。差距分析和理念创新——通过在现有设施中根据NGL含量的丰富程度重新分配饲料流,以实现最佳的NGL回收率,从而在最小修改的情况下最大限度地利用现有设施和能源。预饲料研究-通过预饲料研究对已开发的想法以及其他潜在方案进行全面评估,以选择最具技术经济可行性的方案。最大限度地利用现有设施和根据其质量重新分配天然气的概念为其股东带来了显著的利益:节省了可观的资本投资~ 98.64%,在海上设施和现有天然气处理综合体的最小修改中节省了~ 18兆瓦的能源,这些修改可以在计划关闭期间进行,而不会影响生产目标。高净现值可逆设计和操作无长期主导项目本文代表了为适应天然气供应增加而安装新设施的典型方法向有效利用现有设施和能源的整体方法的转变,通过最少的修改和提供适合用途和潜在未来发展的设施来产生更多的收入,从而为企业创造更多的价值。
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引用次数: 0
De-Bottlenecking of Existing Flare System for Facility Up-Gradation using Dynamic Simulation Approach - Case Study 利用动态仿真方法解决现有设施升级照明弹系统的瓶颈问题-案例研究
Pub Date : 2018-11-12 DOI: 10.2118/192750-ms
R. Wasnik, H. Singh, F. Kamal, Oussama Takieddine
In today's oil prices scenario, industry's focus is shifting towards Brownfield projects having low CAPEX utilizing existing Oil & Gas assets. Towards this objective, de-bottlenecking of existing flare system becomes inevitable for facilities up-gradation. The spare capacity of existing flare is utilized to accommodate additional relief loads from new facility, thus avoiding installation of new flare. Dynamic simulation approach provides significant advantages over conventional approach in terms of realistic estimation of flare capacity and optimal use of existing plant assets. The conventional steady state approach assumptions provide conservative relief loads considering sum of instantaneous peak flows of relieving devices irrespective of their opening time. Flare operations are inherently dynamic in nature and dynamic simulations provide more realistic relief loads and presents optimal approach to de-bottlenecking of existing flare system. Latest API approach to determine relief rate based on Fire Response Analysis using vessel rupture acceptance criteria also provides additional benefits in terms of relief load optimization as compared to conventional API approach to reduce the system pressure to 50% or 100 Psig in 15 minutes. Dynamic approach also accounts for the packing effect in flare network, system operating pressure at which blow down will initiate and sequential opening of blow down valves for each isolatable section. Thus, dynamic approach provides better understanding of the dynamic behavior during blow down scenario. The flare system of offshore gas processing platform was originally designed based on steady state approach, commonly used being a conservative design which is more appropriate for green-field projects. In this approach, the total flare design load is established by adding all individual loads; assuming that peak flow from all sources will occur at the same time resulting in overdesign of flare system. A dynamic simulation model was developed to analyze the behavior of flare system during emergency relief scenario incorporating the actual volumes of Flare KOD, sub/main flare header and actual opening time of blowdown valves. The dynamic approach accounts for the packing phenomena in the overall flare system network which significantly optimizes the design of flare system and associated equipment. The results of dynamic approach are compared with conservative conventional approach. The study concludes that dynamic approach for flare system design provides more accurate estimation of peak flare load.
在当前的油价形势下,行业的重点正在转向利用现有油气资产进行低资本支出的棕地项目。为了实现这一目标,现有火炬系统的去瓶颈成为设施升级的必然。现有照明弹的剩余容量被用来容纳来自新设施的额外减压负荷,从而避免安装新的照明弹。动态模拟方法在实际估计火炬容量和优化现有工厂资产利用方面比传统方法具有显著优势。传统的稳态方法假设提供了保守的卸荷,考虑卸荷装置的瞬时峰值流量之和,而不考虑卸荷装置的开启时间。耀斑操作本质上是动态的,动态模拟提供了更真实的救援负荷,并为现有耀斑系统的瓶颈消除提供了最佳方法。与传统的API方法相比,最新的API方法基于使用容器破裂验收标准的火灾响应分析来确定减压率,在减压负荷优化方面也提供了额外的好处,可以在15分钟内将系统压力降低到50%或100 Psig。动态方法还考虑了火炬网络中的填料效应、启动放空的系统工作压力以及每个可隔离段的放空阀的顺序打开。因此,动态方法可以更好地理解吹风过程中的动态行为。海上天然气处理平台火炬系统最初是基于稳态方法设计的,通常采用保守设计,更适合于新建项目。在这种方法中,总火炬设计载荷是通过将所有单个载荷相加来确定的;假设所有源的峰值流量将同时出现,导致火炬系统的过度设计。基于火炬KOD的实际体积、副/主火炬箱的实际体积和放空阀的实际开启时间,建立了火炬系统在紧急救援场景下的动态仿真模型。动态方法考虑了整个火炬系统网络中的堆积现象,对火炬系统及相关设备的设计具有重要的优化作用。将动态方法的结果与保守的传统方法进行了比较。研究表明,采用动态方法设计耀斑系统能更准确地估计耀斑峰值负荷。
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引用次数: 1
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Day 1 Mon, November 12, 2018
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