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Deepest Deviated HPHT Gas Well Drilling and Testing Challenges in an Offshore Island Case-study 海上孤岛案例研究中最深斜度高温高压气井钻井与测试挑战
Pub Date : 2021-12-09 DOI: 10.2118/207506-ms
Mubashir Mubashir Ahmad, Ayman El Shahat, M. O. El-Meguid, Ali Sulaiman Bin Sumaida, Hessa Mohammed Al Shehhi, Fawad Zain Yousfi, M. Albadi, Ibrahim Al Mansouri, T. Solaiman, M. Baslaib, S. Alhouqani, Mariam M. Al Reyami, A. Gadelhak, A. Shaker, A. Alsaeedi, M. Elabrashy, M. Alzeyoudi, S. Alsenaidi, Bakheeta Al Muhairi, E. Al Mheiri, Omar Al Jeelani, Noora Al Maria, Mahmoud A Basioni, S. Sayed, Ahmed Yahya Al Blooshi, Ahmed Mahmoud Elmahdi, Ali Al Mansoori, Jasim Ali Alloghani
Deepest Deviated Appraisal well in Upper Khuff reservoir in a small artificial island, located about 100 KM away from Abu Dhabi shore was successfully drilled and tested. The well has been recognized as the deepest deviated well on offshore Island with highest bottom hole reservoir temperature in UAE about 375 deg F (190 degrees C) and exceeding 9000 psi reservoir pressure complemented with impurities of H2S ranging from 10-22% and CO2 between 9-20%. The challenges were immense, from designing to execution, including securing special materials for the unique well design to accommodate the sour environment of Khuff reservoir as exploring new reservoirs always counter many risks comparing to developed reservoirs. The execution was driven with the focus of maximizing the ultimate value and benefit for ADNOC, our respected partners, the community and the UAE. The field is located in the most sensitive and ecological important area and is under UNESCO Biosphere reserve. The appraisal well was successfully drilled to Khuff reservoir at a depth of 19000 ft. The well test using Drill stem test (DST string) was conducted. Multiple challenges ranging from HSE, material selection, drilling and logging tools availability, limitations and procuring them in time were overcome by utilizing the World First Integrated Zero Waste Discharge Solution in Restricted & Highly Environmentally Sensitive Areas. Another major challenge faced during the drilling deeper reservoir was mud rheology changes due to high temperatures. The logging program was tailored to overcome the challenges posed by the mud, high temperature, high pressure, sour condition and to gain maximum representative reservoir data in a reservoir where high-pressure steaks and geological unconformities were anticipated. The Drill stem test, (DST) string was successfully POOH after acquiring all the objectives from Khuff K-4 testing under above mentioned harsh environment. The zonal isolation was carried out with cement and rig was released. The drilling and testing operation was conducted with high level of cooperation and excellence accomplishing the well set objectives without (Lost Time Injury). Lessons learned are widely shared with all the teams across the region to expedite and improve on the technologies used for sour gas production. ADNOC Onshore demonstrated 100% HSE, full commitment, high collaboration and efficient outcome ensuring safety compliance for the successful delivery of this highly critical project. This paper presents the various challenges faced and overcome while carrying out the Drilling and testing of the HPHT Sour well offshore.
在距离阿布扎比海岸约100公里的一个小人工岛上,Upper Khuff油藏的最深斜度评估井已经成功钻探和测试。该井被认为是海上岛屿上斜度最深的井,井底储层温度最高,约为375华氏度(190摄氏度),储层压力超过9000 psi,硫化氢含量为10-22%,二氧化碳含量为9-20%。从设计到执行,挑战是巨大的,包括为独特的井设计确保特殊材料,以适应Khuff油藏的酸性环境,因为与已开发的油藏相比,勘探新油藏总是面临许多风险。执行的重点是为ADNOC、我们尊敬的合作伙伴、社区和阿联酋实现最终价值和利益最大化。该地区位于最敏感和生态最重要的地区,是联合国教科文组织生物圈保护区。评价井成功钻至Khuff储层19000 ft深度,并使用钻柱测试(DST柱)进行了试井。通过在限制和高度环境敏感地区使用世界上第一个集成零废物排放解决方案,克服了HSE、材料选择、钻井和测井工具的可用性、限制和及时采购等多重挑战。钻井过程中面临的另一个主要挑战是高温引起的泥浆流变性。该测井方案旨在克服泥浆、高温、高压、含酸条件带来的挑战,并在高压排和地质不整合的储层中获得最大的代表性储层数据。在上述恶劣环境下,从Khuff K-4测试中获得所有物镜后,钻杆测试(DST)柱成功POOH。用水泥进行了层间隔离,并释放了钻机。在高水平的配合和卓越的配合下,钻井和测试作业顺利完成了既定的目标,没有造成(失时伤害)。吸取的经验教训与该地区的所有团队广泛分享,以加快和改进用于酸性气体生产的技术。ADNOC陆上项目展示了100%的HSE、全面的承诺、高度的协作和高效的结果,确保了这个高度关键项目的成功交付。本文介绍了海上高温高压酸井钻井测试中面临的各种挑战和克服的方法。
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引用次数: 0
Integrated Automation and Data-Driven Workflow for CO2 Project Management – Case Study from a Smart Oil Field in the Middle-East 二氧化碳项目管理的集成自动化和数据驱动工作流——来自中东智能油田的案例研究
Pub Date : 2021-12-09 DOI: 10.2118/207422-ms
Erismar Rubio, M. Y. Alklih, N. Reddicharla, Abobaker Albelazi, Melike Dilsiz, Mohamed Ali Al-Attar, R. Davila, K. Khan
Automation and data-driven models have been proven to yield commercial success in several oil fields worldwide with reported technical advantages related to improved reservoir management. This paper demonstrates the implementation of an integrated workflow to enhance CO2 injection project performance in a giant onshore smart oil field in Abu Dhabi. Since commissioning, proactive evaluation of the reservoir management strategy is enabled via smart-exception-based surveillance routines that facilitate reservoir/pattern/well performance review and supporting the decision making process. Prolonging the production sustainability of each well is a key pillar of this work, which has been made more quantifiable using live-tracking of the produced CO2 content and corrosion indicators. The intensive computing technical tasks and data aggregation from different sources; such as well testing and real time production/injection measurements; are integrated in an automatic workflow in a single platform. Accordingly, real-time visualizations and dashboards are also generated automatically; to orchestrate information, models and multidisciplinary knowledge in a systematic and efficient manner; allowing engineers to focus on problematic wells and giving attention to opportunity generation in a timely manner. Complemented with numerical techniques and other decision support tools, the intelligent system data-driven model assist to obtain a reliable short-term forecast in a shorter time and help making quick decisions on day-to-day operational optimization aspects. These dashboards have allowed measuring the true well/pattern performance towards operational objectives and production targets. A complete set of KPI's has helped to identify well health-status, potential risks and thus mitigate them for short/long term recovery to obtain an optimum reservoir energy balance in daily bases. In case of unexpected well performance behaviors, the dashboards have provided data insights on the root causes of different well issues and thus remedial actions were proposed accordingly. Maintaining CO2 miscibility is also ensured by having the right pressure support around producers, taking proactive actions from continues evaluation of producer-injector connectivity/interdependency, improving injection/production schedule, validating/tuning streamline model based on surveillance insights, avoiding CO2 recycling, optimizing data acquisition plan with potential cost saving while taking preventive measures to minimize well/facility corrosion impact. In this work, best reservoir management practices have been implemented to create a value of 12% incremental oil recovery from the field. The applied methodology uses an integrated automation and data-driven modeling approach to tackle CO2 injection project management challenges in real-time.
自动化和数据驱动模型已被证明在世界各地的几个油田取得了商业成功,并报告了与改进油藏管理相关的技术优势。本文演示了在阿布扎比的一个大型陆上智能油田实施一个集成工作流程,以提高二氧化碳注入项目的性能。自投入使用以来,通过基于智能异常的监测程序,可以对油藏/模式/井的性能进行评估,并支持决策过程,从而实现对油藏管理策略的主动评估。延长每口井的生产可持续性是这项工作的关键支柱,通过实时跟踪产出的二氧化碳含量和腐蚀指标,这项工作变得更加可量化。密集的计算技术任务和来自不同来源的数据聚合;例如井测试和实时生产/注入测量;都集成在一个单一平台的自动工作流中。因此,实时可视化和仪表板也自动生成;以系统和有效的方式整合信息、模型和多学科知识;使工程师能够专注于有问题的井,并及时关注机会的产生。与数值技术和其他决策支持工具相辅相成,智能系统数据驱动模型有助于在更短的时间内获得可靠的短期预测,并有助于在日常运营优化方面做出快速决策。这些仪表板可以测量井/模式的真实性能,以实现作业目标和生产目标。一套完整的KPI有助于识别井的健康状况和潜在风险,从而减轻短期/长期开采的风险,从而在日常基础上获得最佳的油藏能量平衡。如果出现意外的井况行为,仪表板可以提供有关不同井况根本原因的数据见解,从而提出相应的补救措施。通过在生产者周围提供合适的压力支持,采取主动行动,持续评估生产者与注入器的连接性/相互依赖性,改善注入/生产计划,根据监测结果验证/调整流线模型,避免二氧化碳回收,优化数据采集计划,从而节省潜在成本,同时采取预防措施,最大限度地减少油井/设施的腐蚀影响,从而确保二氧化碳混相性。在这项工作中,实施了最佳的油藏管理措施,使油田的采收率增加了12%。应用方法采用集成的自动化和数据驱动建模方法,实时解决二氧化碳注入项目管理挑战。
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引用次数: 0
Enhancing Gas Injection Compressors Performance by Lateral Thinking Resulting in 0.62 Million Barrels Oil Per Year Additional Production Capacity at Zero Cost 通过横向思维提高注气压缩机的性能,以零成本实现每年62万桶的额外产能
Pub Date : 2021-12-09 DOI: 10.2118/208186-ms
M. Arif, Abdulla Mohammed Al Jneibi
The Fourth Industrial Revolution (4.0) in Oil & Gas Industry creates a dynamic landscape where Operational Excellence (OE) strives for stability, quality, and efficiency while continuing to serve an increasingly demanding customer. Operational excellence is a journey, not a sole destination. Abu Dhabi National Oil Company (ADNOC) Onshore, one of the South East Fields, oil production capacity was constrained due to the limitation of associated gas handling capacity of the compressors. Gas flow towards the compressor was not steady due to natural flowing wells non-steady behavior and this disturbance cannot be removed from the system. The situation was quite complicated. In order to produce oil, associated gas must be handled to avoid flaring. It was more than a challenge to increase the compressors effective capacity without any hardware modification. Since flaring is not permitted in ADNOC and running of huge capacity standby compressor was not economically viable, therefore, Field Operations by lateral thinking transformed this challenging situation into an opportunity and enhanced compressor effective capacity by expanding its operating envelope to handle additional gas. One innovative solution proposed by Field Operations was to expand the pressure-operating envelope of the machine to withstand high pressures without tripping. The idea was to increase the machine throughput by elevating the machine high-pressure trip set point along with Pressure Safety Valve (PSV) set point elevation. This submission shares success story of an oil field Operations in house efforts to enhance the gas injection compressor effective capacity by 600 MSCFD which subsequently increased the oil production capacity by 1700 bopd or 0.62 million barrels oil per year by Operational Excellence. Operational Excellence played its role with a value improvement objective. Rather than replacing successful practices and programs, Operational Excellence knitted them into a larger, fully integrated tapestry woven to increase value produced within the overall business strategy which is very evident in this scenario. This case study is blend of Operations Excellence and innovation representing Management support to employee to solve complex problems. Such support is always beneficial for the company and employee. Management of change process for followed to study, analyze and implement the idea.
石油和天然气行业的第四次工业革命(4.0)创造了一个充满活力的环境,卓越运营(OE)在追求稳定、质量和效率的同时,继续为要求越来越高的客户提供服务。卓越运营是一段旅程,而不是唯一的目的地。阿布扎比国家石油公司(ADNOC)陆上油田是东南油田之一,由于压缩机伴生气处理能力的限制,石油生产能力受到限制。由于自然流动井的非定常特性,气体流向压缩机是不稳定的,这种扰动不能从系统中消除。情况相当复杂。为了生产石油,必须处理伴生气以避免燃烧。在不进行任何硬件改造的情况下提高压缩机的有效容量是一项巨大的挑战。由于ADNOC不允许燃烧,运行大容量备用压缩机在经济上也不可行,因此,通过横向思维,现场作业将这一具有挑战性的情况转化为机遇,并通过扩大其操作范围来处理额外的天然气,提高了压缩机的有效容量。现场作业部门提出了一种创新的解决方案,即扩大机器的压力操作范围,以承受高压而不跳闸。这个想法是通过提高机器高压跳闸设定点以及压力安全阀(PSV)设定点的高度来增加机器的吞吐量。该报告分享了油田内部努力将注气压缩机有效容量提高600 MSCFD的成功案例,随后通过卓越运营将石油生产能力提高了1700桶/天或62万桶/年。运营卓越发挥了价值改进目标的作用。卓越运营并没有取代成功的实践和计划,而是将它们编织成一个更大的、完全集成的织锦,以增加在整个业务战略中产生的价值,这在本场景中非常明显。本案例研究融合了卓越运营和创新,代表了管理层对员工解决复杂问题的支持。这样的支持对公司和员工都是有利的。对变更过程的管理进行跟踪研究、分析和实施。
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引用次数: 0
Accurate Pseudo Log Prediction Using Machine Learning Based Automatic Log Regularization and Feature Augmentation Method 基于机器学习的自动日志正则化和特征增强方法的准确伪日志预测
Pub Date : 2021-12-09 DOI: 10.2118/207230-ms
M. Jaya, Abdrahman Sharif, Ali Ahmed Reda Abdulkarim, Ghazali Ahmad Riza, Maleki Ali Hajian, Elsebakhi Emad
The performance of ML-based rock properties prediction from seismic with limited and sparse well data is very often inadequate. To address this limitation, we propose a novel automatic well log regularization (ALR) method with specially designed feature augmentation strategy to improve the prediction accuracy. The effectiveness of ALR method is showcased on field data in Malay basin where we successfully predict elastic logs with 30% higher accuracy, while using only 28% less training dataset. The ALR workflow (Figure 1): (1) feature selection and augmentation; (2) training and prediction and (3) prediction optimizations. The workflow starts with predicting any logs type which are available at training but not in blind wells using standard ML workflow for all blind wells (Step 1-2). Then, these intermediately predicted logs at blind well were jointly used as input features together with seismic-derived attributes using a specially designed feature augmentation strategy (Step 3). Finally, Step 1and 2 are then repeated to predict the elastic logs using these augmented input features. The ALR method was applied on an oil/gas field data in Malay basin to predict elastic logs (AI and SI) at five blind wells from seismic data only and compared to the standard ML workflow. Two wells were used as training (28% of all data). The prediction performance of standard ML workflow (Figure 2a) is poor and can only capture general mean values of the actual AI/SI logs. The results of ALR workflow (Figure 2b) shows 30% better prediction performance compared to the standard ML workflow. In general, the background and high-resolution trend are well captured, and the overall prediction performance is improved using the new proposed prediction method. There are conceivably two explanations for this result: a) the background (low frequency) trend of the well log is properly reconstructed in ALR using only using seismic data. This could mainly lie in the ability of augmented features in better learning the uncertain reflection-reception relationship between seismic data and elastic logs, as well as the spatial/time-varying property of seismic data; (b) The ability to learn meaningful nonlinear feature relationship between input (feature) and output (label) variables with little or no supervision seems to work properly using specially designed feature augmentation. The ALR method is an ML-based pseudo log generation from seismic data using specially designed feature augmentation strategy. The novel ALR implementation relaxes the requirement of having a massive amount of high-quality labeled data for training and can therefore be applied in areas with limited well data information. ALR method is proven to be highly accurate for direct elastic logs prediction and can potentially be extended to estimate petrophysical properties from seismic data.
在有限且稀疏的井资料下,基于ml的地震岩性预测效果往往不理想。为了解决这一限制,我们提出了一种新的自动测井正则化(ALR)方法,该方法采用特殊设计的特征增强策略来提高预测精度。ALR方法的有效性在马来盆地的现场数据中得到了证明,我们成功地预测了弹性测井曲线,准确度提高了30%,而只使用了28%的训练数据集。ALR工作流程(图1):(1)特征选择和增强;(2)训练与预测(3)预测优化。该工作流程首先使用标准ML工作流程(步骤1-2)预测任何在训练中可用但在盲井中不可用的日志类型。然后,使用特殊设计的特征增强策略(步骤3),将盲井中这些中间预测的测井曲线与地震衍生属性共同用作输入特征。最后,重复步骤1和2,使用这些增强的输入特征预测弹性测井曲线。将ALR方法应用于马来盆地的一个油气田数据,仅根据地震数据预测五口盲井的弹性测井(AI和SI),并与标准ML工作流程进行了比较。2口井被用作训练(占所有数据的28%)。标准ML工作流(图2a)的预测性能很差,只能捕获实际AI/SI日志的一般平均值。ALR工作流的结果(图2b)显示,与标准ML工作流相比,预测性能提高了30%。总的来说,该方法能够很好地捕获背景和高分辨率趋势,提高了整体预测性能。对于这一结果有两种可能的解释:a)仅使用地震数据就可以在ALR中正确地重建测井曲线的背景(低频)趋势。这主要在于增强特征能够更好地学习地震数据与弹性测井之间不确定的反射-接收关系,以及地震数据的时空变化特性;(b)在很少或没有监督的情况下,学习输入(特征)和输出(标签)变量之间有意义的非线性特征关系的能力似乎可以通过专门设计的特征增强来正常工作。ALR方法是一种基于机器学习的伪测井生成方法,使用特殊设计的特征增强策略从地震数据中生成。这种新颖的ALR实现减轻了对大量高质量标记数据用于训练的要求,因此可以应用于井数据信息有限的地区。事实证明,ALR方法在直接弹性测井预测中具有很高的精度,并有可能推广到从地震资料中估计岩石物性。
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引用次数: 0
Definitive Dynamic MWD Surveys Generate Rig Time Savings and Flat Time Reductions in the Middle East 在中东地区,动态MWD测量节省了钻机时间,减少了作业时间
Pub Date : 2021-12-09 DOI: 10.2118/207301-ms
R. Lowdon, Hiep Tien Nguyen, Mahmoud Elgizawy, Saback Victor
Wellbore surveying is a critical component of any well construction project. Understanding the position of a well in 3D space allows for the wells geological objectives to be carried out while safely avoiding other wellbores. Wellbore surveys are generally conducted using a magnetically referenced measurement while drilling tool (MWD) and taken while static, either before, after or sometimes during the connection. The drillstring is often worked to release trapped torque and time is often taken waiting for the survey to be pumped up. All of this consumes rig time and opens the wellbore up to wellbore instability issues. The application of definitive dynamic surveys (DDS) which are static MWD quality surveys taken while drilling and updated continuously. There is no longer a need to stop and take a static survey eliminating MWD surveying related rig time, reducing drilling risks from additional pumps off time and improving TVD accuracy and directional control. The rig time taken for surveying with and without DDS will be compared between similar wells in the field, and detailed analysis of relative tortuosity between DDS and non-DDS wells will also be conducted. Trajectory control analysis will be reviewed by looking at the difference in the number of downlinks between DDS and no DDS wells and also the deviation from the planned trajectory. An overall analysis of on bottom ROP will be made and an analysis as to the relative differences in TVD between static and DDS survey will be carried out. This abstract will outline the rig time and operational savings from DDS, it will detail the surveying time savings, directional control improvements, TVD placement differences to static surveys and provide costs savings as a comparison to previous similar wells. This will be outlined over a number of wells, divided by sections as the wells are batch drilled and provide an insight into the benefits of DDS on a drilling campaign. Some discussion will be made as to the efficacy of the DDS surveys and how their error model has been developed. DDS is a unique and novel way of taking surveys while drilling, providing static MWD quality without the added rig time costs but at a much higher frequency that the typical once a stand survey program. This paper outlines the cost and process savings associated with using the DDS surveys.
井筒测量是任何井建设项目的关键组成部分。了解井在三维空间中的位置,可以在安全避开其他井眼的情况下实现井的地质目标。井筒测量通常使用随钻工具(MWD)进行,并在静态状态下进行,可以在连接之前、之后或连接过程中进行。钻柱通常需要释放困住的扭矩,并且通常需要花费一定的时间来等待泵送测量。所有这些都消耗了钻机时间,并导致井筒不稳定问题。确定动态测量(DDS)的应用,即在钻井过程中进行的静态MWD质量测量,并不断更新。不再需要停下来进行静态测量,消除了与MWD测量相关的钻机时间,降低了额外的泵停机时间带来的钻井风险,提高了TVD精度和定向控制。将比较现场同类井在使用DDS和不使用DDS时所花费的钻机时间,并详细分析DDS井与非DDS井的相对弯曲度。轨迹控制分析将通过观察DDS井和无DDS井之间下行链路数量的差异以及与计划轨迹的偏差来进行审查。将对底部ROP进行全面分析,并对静态和DDS测量之间TVD的相对差异进行分析。该摘要将概述DDS的钻机时间和操作节省,详细介绍测量时间节省、定向控制改进、TVD放置与静态测量的差异,并提供与以前类似井相比节省的成本。我们将对多口井进行概述,并根据井的分段进行分批钻井,从而深入了解DDS在钻井作业中的优势。将对DDS调查的有效性及其误差模型是如何形成的进行一些讨论。DDS是一种独特而新颖的随钻测量方法,在不增加钻机时间成本的情况下提供静态随钻质量,但频率远高于典型的一次性测量程序。本文概述了与使用DDS调查相关的成本和流程节省。
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引用次数: 1
Novel Application of Epoxy Resin to Eliminate Sustained Casing Pressure Without Costly Downhole Well Intervention - Case History from East Kalimantan, Indonesia 环氧树脂的新应用消除了持续的套管压力,而无需昂贵的井下干预-印度尼西亚东加里曼丹的案例历史
Pub Date : 2021-12-09 DOI: 10.2118/207419-ms
Yogi Adi Guna, Michael A. Frank, Novianto Rochman, Thomas Herdian Abi Putra, M. Irvan, Alfatah Fitriansyah, Ibnu Kurniawan
An operator recorded 1100 psi of sustained casing pressure between a 9-5/8" casing and a 3.5" production tubing annulus seven days after the cementing operation was completed for the 3.5" production tubing. A production logging run was performed, and results indicated gas was flowing from a zone 86 feet below the 9-5/8" casing shoe. As per the operator's standard, such a situation suggests subsequent well completion operations cannot be processed and must be remediated. The most common solution for such situations is to perforate and squeeze to ensure zonal isolation in the zone from which the gas is flowing. Due to the slim tubing size this operation can be difficult, and there exists a high risk of leaving set cement inside the 3.5" tubing. Furthermore, drilling would require extensive time with a coil tubing unit and in the worst case could lead to the loss of the well. To provide a dependable barrier for long term well integrity, a novel approach consisting of epoxy resin was discussed. A highly ductile, solids-free resin was designed and tailored to seal off communication from the gas source to surface. The void space in the annulus was estimated to be less than 5 bbl. An equipment package was prepared to mix and pump the resin into the annulus. Resin was pumped through the wellhead casing valve using a hesitation squeeze technique with the maximum surface pressure limited to 3000 psi. Once all resin was pumped, the casing valve was closed to allow enough time for the resin to build compressive strength. The job was planned to be performed in multiple stages consisting of smaller volumes. The job was completed in two stages, and the annular pressure was reduced. On the first job, 1 bbl of resin was mixed and injected into the annulus. The pressure build up was decreased from 550 psi per day to 27 psi per day. To lower the annular pressure further, a second resin job was performed using 0.35 bbl resin volume, which further reduced the annular pressure build up to 25 psi within 3 days. No further stages were performed as this was considered a safe working pressure for the well owner. After 2 months no annular pressure was observed. The application of this tailored resin helped to improve the wells integrity under these circumstances in this high-pressure gas well. Epoxy resin with its solid-free nature and deep penetration capabilities helped to seal off a very tight flow path. This application of pumping resin through the wellhead to overcome annular gas pressure can be an option when the flow path is strictly limited, or downhole well intervention is very difficult and risky.
作业公司在完成3.5”生产油管固井作业7天后,在9-5/8”套管和3.5”生产油管环空之间记录了1100 psi的持续套管压力。进行了一次生产测井,结果表明天然气从9-5/8”套管鞋下方86英尺处流出。根据作业公司的标准,这种情况表明后续完井作业无法进行,必须进行补救。在这种情况下,最常见的解决方案是射孔和挤压,以确保在气体流出的区域进行层间隔离。由于油管尺寸较细,该作业很困难,并且存在将固井水泥留在3.5英寸油管内的高风险。此外,使用盘管装置钻井将需要大量时间,在最坏的情况下可能导致油井漏失。为了提供一个可靠的屏障,以保证井的长期完整性,研究人员讨论了一种由环氧树脂组成的新方法。设计并定制了一种高延展性、无固体的树脂,以密封气源与地面之间的通信。环空的空隙空间估计小于5bbl。准备了一个设备包,将树脂混合并泵入环空。树脂通过井口套管阀泵入,使用延迟挤压技术,最大地面压力限制在3000psi。泵送完所有树脂后,关闭套管阀,为树脂建立抗压强度留出足够的时间。该作业计划分多个阶段进行,其中包括较小的体积。该作业分两个阶段完成,环空压力降低。在第一次作业中,将1桶树脂混合并注入环空。累积压力从每天550 psi降至27 psi。为了进一步降低环空压力,使用0.35桶的树脂进行了第二次树脂作业,在3天内将环空压力进一步降低到25 psi。由于井主认为这是一个安全的工作压力,因此没有进行进一步的压裂。2个月后未观察到环空压力。在这种高压气井中,这种定制树脂的应用有助于提高井的完整性。环氧树脂具有无固体特性和深度渗透能力,有助于密封非常紧密的流道。当流动路径受到严格限制,或者井下干预非常困难和危险时,通过井口泵入树脂来克服环空气体压力是一种选择。
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引用次数: 0
Lead Application to Cure Sap Wells by Deploying Straddle Packer, Success Story 通过使用跨式封隔器,将应用程序导向固液井,成功案例
Pub Date : 2021-12-09 DOI: 10.2118/207840-ms
A. Gadelhak, Mohamed Al-Badi, Ahmed Al-Bairaq, E. Al Mheiri, Abdullah Haj Al-Hosani, Z. Ahmed, Sami Ullah Bashir Ahmed, Mubashir Ahmed, Waleed Omar Abedelkhalik, Sameh Hassan Naser, Haysam El-Shater, Wessam Al Assar, Steve Ross, Blair Duncan
The Increase of inactive wells due to subsurface integrity issue is observed in brown fields, Fig-1 is, showing the record for onshore UAE asset, the economic challenges is calling for alternative solutions to restore well integrity with lower cost. Straddle packer application is consists of two tandom packers with spacer pipe in between with anchoring system deployed riglessly in the well to isolate the communication point between Ann A and Tubing.Fig-2, Communication between tubing and annulus A (Failure of primary barrier) is identified as the right candidate wells for straddle packer application, First step is to clearly identify the point of communication, it has been done by annulus pressure investigation excersize during flowing and shut in condition, observing the return of annulus fluid which was the same produced gas Noise log has been conducted and clearly identified the communication point at SPM (Side Pocket Mandrel) to be used for emergency killing, Tubing integrity test was conducted using nippless plugs and inflow test below and above the leak point and confirm no other leak points within the tubing Engineering drawing for the leaking assembly was reviewed to design the dimension of straddle packer assembly, length and packer size It is recommended to deploy the assembly using electric line correlation for accurate depth selection After setting annulus pressure observed no build up Well opened safely to production Leak point arrested, well primary barrier restored Removed from DWS (drilling and workover schedule) and restore well production in addition to improving inactive string KPI for Gas asset Save almost work over cost for gas well XX-197 The way forward is to check the scalability of extending this application among other ADNOC assets and to screen the right candidate wells for this application To add this application as a part of well integrity procedures and recommendations for such like cases
由于地下完整性问题,棕色油田的闲置井数量有所增加,如图1所示,显示了阿联酋陆上资产的记录,经济挑战要求寻找替代解决方案,以更低的成本恢复井的完整性。跨式封隔器由两个随机封隔器组成,封隔器之间有隔水管,锚定系统在井中无钻机部署,以隔离Ann A与油管之间的通信点。图2,油管与环空之间的连通(主屏障失效)被确定为跨式封隔器应用的合适候选井,第一步是明确连通点,这是通过流动和关闭状态下的环空压力调查来实现的。观察了环空流体的回流,发现了同样的产出气体,进行了噪音测井,并清楚地确定了SPM(侧袋心轴)的通信点,用于紧急压井,使用无钳塞进行了油管完整性测试,并在泄漏点下方和上方进行了流入测试,确认油管内没有其他泄漏点,并审查了泄漏总成的工程图纸,设计了跨式封隔器总成的尺寸。在设置完环空压力后,观察到环空压力没有积聚,安全开井至生产,封堵泄漏点。从DWS(钻井和修井计划)中移除,除了改善天然气资产的非活动管柱KPI外,还恢复了油井生产。为XX-197气井节省了几乎超过成本的工作。下一步的方法是检查将该应用扩展到其他ADNOC资产中的可扩展性,并筛选适合该应用的候选井,将该应用作为井完整性程序的一部分,并为此类情况提供建议
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引用次数: 0
Supporting Decommissioning/Conversion of Offshore Structures Applying Innovative Technological Solution INSURE project 应用创新技术解决方案为海上结构退役/改造提供支持
Pub Date : 2021-12-09 DOI: 10.2118/207225-ms
D. Speranza, Andrea Vignali, A. Pacini, G. Ori, A. Palucci
Companies that work in the decommissioning of platforms need tools to make smarter and informed business decisions, manage and analyse business data, increase the security of workers and operate under strict environmental protection regulations. INSURE aims at assessing the feasibility of a new service to support the decommissioning of offshore installations by means of technological innovation made available throughout each process’ step. In order to accomplish this, the project gathers high-impact Italian companies bringing together the best applicable technological and scientific know-how. INSURE foresees to combine these know-hows and create a novel tool at the service of the industry to promote a better and safer approach to the operations. Targets of the INSURE project are improving workers’ safety, enhancing environmental monitorings, increasing operations’ efficiency, reducing operational costs, offering a route for future sustainability. Project targets can be achieved through the realisation of an augmented virtual reality platform (AVRP) that will be operated in support of the decommissioning process where the data acquired/transmitted by a plurality of sensors will converge. A fleet control tool integrates information from sensors installed on autonomous aerial and underwater vehicles making use of the Global Satellite Navigation Systems (GSNS) and Satellite Communications (SatCom). The convergence of top-notch technologies (augmented/virtual reality, 3D, robotics, sensors, 5G and Satellite services), together with a cloud of infrastructure, enables a fast and complete access to real-time data at very high resolution. The proposal aims to bring the actual data and information access from the Internet of Things to the Internet of Knowledge paradigm. Confrontation with national and international possible end-users produced a set of user requirements guiding the design of a feasibility study for the realisation of one specific product. The study also includes the evaluation of economic, non-economic viability and possible regulatory constraints to its realisation. The INSURE feasibility study creates the intellectual background for the further step of the process: the realisation and development of a pilot project tailored for the purpose. This combined use of novel technologies represents an innovative integrated approach applied to the management of offshore structures undergoing decommissioning or reconfiguration for other purposes. In addition, it also involves the promotion of sustainable opportunities for commercial, social and educational exploitation of areas and assets (including, for example, the ambit of eco-tourism, renewable energies, carbon capture and storage).
从事平台退役工作的公司需要工具来做出更明智、更明智的业务决策,管理和分析业务数据,提高工人的安全性,并在严格的环保法规下运营。INSURE旨在评估一项新服务的可行性,通过在每个过程步骤中提供技术创新来支持海上设施的退役。为了实现这一目标,该项目聚集了高影响力的意大利公司,汇集了最适用的技术和科学知识。INSURE预计将结合这些专业知识,创造一种新的工具,为行业服务,以促进更好、更安全的操作方法。INSURE项目的目标是提高工人的安全,加强环境监测,提高运营效率,降低运营成本,为未来的可持续发展提供一条途径。项目目标可以通过增强虚拟现实平台(AVRP)的实现来实现,该平台将支持退役过程,在退役过程中,多个传感器采集/传输的数据将汇聚在一起。利用全球卫星导航系统(GSNS)和卫星通信(SatCom),舰队控制工具集成了安装在自主空中和水下航行器上的传感器的信息。一流技术(增强/虚拟现实、3D、机器人、传感器、5G和卫星服务)与基础设施云的融合,使人们能够以非常高的分辨率快速、完整地访问实时数据。该提案旨在将物联网的实际数据和信息访问带入知识互联网范式。面对国内和国际可能的最终用户,产生了一套用户需求,指导设计实现一种具体产品的可行性研究。该研究还包括对经济、非经济可行性的评估,以及对其实现可能存在的监管限制。INSURE可行性研究为该过程的进一步步骤创造了知识背景:实现和开发为此目的量身定制的试点项目。这种新技术的结合使用代表了一种创新的综合方法,适用于正在退役或为其他目的重新配置的海上结构的管理。此外,它还涉及促进对地区和资产进行商业、社会和教育开发的可持续机会(包括例如生态旅游、可再生能源、碳捕获和储存的范围)。
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引用次数: 0
Digital Enablement Through Effective Deployment and Commissioning of Instrumentation, Supervisory Control and Data Acquisition System SCADA in Surface Facilities 通过有效部署和调试地面设施的仪表、监控和数据采集系统SCADA实现数字化
Pub Date : 2021-12-09 DOI: 10.2118/208210-ms
Gaojing Cao, Xiangzen Wang, Lei Nie, Yaoqiang Hu, Yundong Xie, Gayatri P. Kartoatmodjo, Paul Williams, R. Henson, M. Zhu, Andrew Fendt, Lang Wang, Carlos Sanita
In the era of all-encompassing Big Data and the Internet of Things (IoT), mastery of Instrument Control (I&C) and SCADA systems deployment is becoming more important as the Operational Technology (OT) foundation for digital integration, data gathering, processing, analytics, and the optimization of business results. Integration and communication between different I&C and SCADA products and systems in an Oil and Gas project represent a significant challenge. The issues encountered on projects globally can prolong project schedules from weeks to months with consequential impacts on commercial gas production, project cash flow, and economics. This paper presents how to enable digital operations through holistic design, well-organized kickoff, effective Integrated Factory Acceptance Test (IFAT), and timely commissioning of I&C and SCADA systems for surface facilities of a gas field development project. It provides a feasible, economical and proven solution to address the foregoing challenges. Furthermore, in this paper we present a snapshot of how to use the latest data-science technology to bring out the value of the gold mine - big data generated by the I&C and SCADA systems.
在包罗万象的大数据和物联网(IoT)时代,掌握仪表控制(I&C)和SCADA系统部署变得越来越重要,因为它是数字集成、数据收集、处理、分析和业务结果优化的运营技术(OT)基础。在油气项目中,不同的I&C和SCADA产品和系统之间的集成和通信是一个重大挑战。全球项目中遇到的问题可能会将项目进度从几周延长到几个月,从而对商业天然气产量、项目现金流和经济产生重大影响。本文介绍了如何通过整体设计、组织良好的启动、有效的集成工厂验收测试(IFAT)以及及时调试I&C和SCADA系统,为气田开发项目的地面设施实现数字化运营。它为解决上述挑战提供了一种可行、经济且经过验证的解决方案。此外,本文还简要介绍了如何利用最新的数据科学技术来发掘金矿的价值——由I&C和SCADA系统产生的大数据。
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引用次数: 0
Automated Geosteering Optimization Using Machine Learning 使用机器学习的自动地质导向优化
Pub Date : 2021-12-09 DOI: 10.2118/207364-ms
Alexey Vasilievich Timonov, R. Khabibullin, N. S. Gurbatov, A. R. Shabonas, Alexey Vladimirovich Zhuchkov
Geosteering is an important area and its quality determines the efficiency of formation drilling by horizontal wells, which directly affects the project NPV. This paper presents the automated geosteering optimization platform which is based on live well data. The platform implements online corrections of the geological model and forecasts well performance from the target reservoir. The system prepares recommendations of the best reservoir production interval and the direction for horizontal well placements based on reservoir performance analytics. This paper describes the stages of developing a comprehensive system using machine-learning methods, which allows multivariate calculations to refine and predict the geological model. Based on the calculations, a search for the optimal location of a horizontal well to maximize production is carried out. The approach realized in the work takes into account many factors (some specific features of geological structure, history of field development, wells interference, etc.) and can offer optimum horizontal well placement options without performing full-scale or sector hydrodynamic simulation. Machine learning methods (based on decision trees and neural networks) and target function optimization methods are used for geological model refinement and forecasting as well as for selection of optimum interval of well placement. As the result of researches we have developed the complex system including modules of data verification and preprocessing, automatic inter-well correlation, optimization and target interval selection. The system was tested while drilling hydrocarbons in the Western Siberian fields, where the developed approach showed efficiency.
地质导向是一个重要的领域,其质量决定着水平井地层钻井的效率,直接影响着工程的净现值。本文介绍了一种基于现场井数据的自动地质导向优化平台。该平台实现了地质模型的在线校正,并从目标储层预测油井动态。该系统根据油藏动态分析,提出最佳油藏生产区间和水平井布置方向的建议。本文描述了使用机器学习方法开发综合系统的各个阶段,该系统允许多元计算来改进和预测地质模型。在此基础上,寻找水平井的最佳位置以实现产量最大化。在工作中实现的方法考虑了许多因素(地质结构的某些特定特征、油田开发历史、井间干扰等),可以提供最佳的水平井布置方案,而无需进行全尺寸或分段水动力模拟。机器学习方法(基于决策树和神经网络)和目标函数优化方法被用于地质模型的细化和预测,以及选择最佳的井位间隔。通过研究,我们开发了包括数据验证与预处理、井间自动关联、优化和目标层段选择等模块的复杂系统。在西伯利亚西部油田钻探碳氢化合物时,对该系统进行了测试,在那里开发的方法显示出效率。
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引用次数: 0
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