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Exact solutions for the description of nonuniform unidirectional flows of magnetic fluids in the Lin–Sidorov–Aristov class 描述林-西多罗夫-阿里斯托夫类磁性流体非均匀单向流动的精确解
Pub Date : 2023-10-01 DOI: 10.17804/2410-9908.2023.5.039-052
L. Goruleva, E. Prosviryakov
The paper considers the exact integration of magnetic hydrodynamic equations for describing nonuniform unidirectional flows of viscous incompressible fluids. The construction of an exact solution is based on the well-known representation of hydrodynamic fields as the Lin–Sidorov–Aristov class. The 3d magnetic field is described by linear forms with respect to two spatial coordinates (longitudinal, or horizontal). The coefficients of the linear forms depend on the third coordinate and time. In view of the incompressibility condition, the 1D velocity field depends on two coordinates and time. The pressure is shown to be determined by a quadratic form with constant coefficients. These coefficients are determined by pressure distribution on the known (free) boundary. The exact solution is illustrated by the integration of non-1D hydrodynamic fields in the case of the steady motion of a conducting viscous incompressible fluid. This solution is polynomial, and it will be useful for the formulation of new problems of hydrodynamic stability.
本文研究了描述粘性不可压缩流体非均匀单向流动的磁性流体力学方程的精确积分问题。精确解的构建基于著名的流体动力场表示法 Lin-Sidorov-Aristov 类。三维磁场由两个空间坐标(纵向或横向)的线性形式描述。线性形式的系数取决于第三个坐标和时间。鉴于不可压缩性条件,一维速度场取决于两个坐标和时间。压力由具有常数系数的二次方形式决定。这些系数由已知(自由)边界上的压力分布决定。在导电粘性不可压缩流体稳定运动的情况下,通过对非一维流体动力场进行积分,说明了精确解法。这个解是多项式的,它将有助于提出新的流体力学稳定性问题。
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引用次数: 0
Finite element simulation of frictional surface hardening by a rotary tool during the hardening of the faces of fixation holes for washers 垫圈固定孔表面硬化过程中旋转工具摩擦表面硬化的有限元模拟
Pub Date : 2023-10-01 DOI: 10.17804/2410-9908.2023.5.053-068
G. Mukanov, V. P. Kuznetsov, V. P. Shveikin, I. Kamantsev
The paper discusses a methodology for simulating friction stir processing in order to determine the process parameters and to provide surface hardening for flanges with a cavity. In accordance with the developed methodology presented by the results of literature analysis, it describes a computational computer model developed in Ansys Mechanical and based on the finite element method. The thermophysical properties of the material under study and the tool material, which are taken into account in the FEM simulation of the processes, are presented as dependent on temperature. By comparison with experimental research, the simulation results are verified in terms of a number of parameters, such as the depth of the hardened layer and the diameter of the surface area of the faces of holes for bolted joints. The results of measuring the microhardness of the hardened layers of the AISI 420 steel are presented, and their dependence on the depth of the hardened layer is determined. Numerical simulation is used to compute the values of the geometrical parameters of the areas subjected to surface hardening by friction stir processing with the variation of the process parameter, namely tool rotation speed, the force acting along the normal to the surface being processed, and the friction coefficient. The numerical simulation gives results on the thermal state of the specimen, particularly, maximum temperatures in the contact zone, as well as temperature and time dependences.
本文讨论了一种模拟搅拌摩擦加工的方法,以确定工艺参数,并对带有空腔的法兰进行表面硬化。根据文献分析结果提出的开发方法,本文介绍了在 Ansys Mechanical 中开发的基于有限元法的计算计算机模型。研究材料和工具材料的热物理性质在过程的有限元模拟中被考虑在内,它们与温度相关。通过与实验研究的比较,模拟结果在一些参数方面得到了验证,如淬硬层的深度和螺栓连接孔表面区域的直径。文中介绍了 AISI 420 钢淬硬层的显微硬度测量结果,并确定了其与淬硬层深度的关系。数值模拟用于计算通过搅拌摩擦加工进行表面硬化的区域的几何参数值随加工参数(即工具转速、沿加工表面法线方向的作用力和摩擦系数)的变化而变化的情况。数值模拟得出了试样的热状态,特别是接触区的最高温度,以及温度和时间相关性。
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引用次数: 0
A model of describing creep strains and porosity evolution for a hollow cylinder affected by internal gas pressure 受内部气体压力影响的空心圆柱体蠕变应变和孔隙率演变模型
Pub Date : 2023-10-01 DOI: 10.17804/2410-9908.2023.5.006-014
V. V. Nazarov
Two plane-strain states of two identical hollow cylinders are considered, where one is made of a material with porosity evolution and the other is made of an incompressible material. For each hollow cylinder, the process of inflation begins from an undeformed state and ends as soon as the external boundary radius reaches a certain set value. In the assumption that the porosity increases and reaches its highest value at the outer boundary radius, the two hollow cylinders are compared in terms of their strains and stresses.
研究考虑了两个完全相同的空心圆柱体的两种平面应变状态,其中一个由具有孔隙率演化的材料制成,另一个由不可压缩材料制成。对于每个空心圆柱体,膨胀过程从未变形状态开始,当外部边界半径达到某个设定值时结束。假设多孔性增加,并在外部边界半径处达到最高值,则对两个空心圆柱体的应变和应力进行比较。
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引用次数: 0
Studying the plastic deformability of a Ni–Fe–Cr–Ti–B–C composite 研究 Ni-Fe-Cr-Ti-B-C 复合材料的塑性变形能力
Pub Date : 2023-10-01 DOI: 10.17804/2410-9908.2023.5.015-030
N. B. Pugacheva, D. Vichuzhanin, Т. М. Bykova, I. Kamantsev
The paper studies changes in the structural state of a Ni–Fe–Cr–Ti–B–C composite after hot plastic deformation. The matrix of the composite consists of a mechanical mixture of two solid solutions: austenite and ferrite. Titanium carbide and diboride particles resulting from self-propagating high-temperature synthesis (SHS) are the strengthening phases. Additional strengthening is provided by carbide Cr23C6 and intermetallic Ni3Ti particles formed in austenite during cooling. The constituent with a ferrite matrix, which is a mixture of α-(Cr,Fe) + TiB2 + TiC + Cr23C6, is shown to have the highest ductility. The strongest constituent of the composite is represented by regions with an austenitic matrix and the most abundant TiB2 particles. These regions are characterized by the highest hardness, elastic modulus, elastic recovery Re and wear resistance ratio HIT/E. The hardness of the composite is 58 HRC. For plastic deformation of the composite, it is proposed to perform hot rolling at a heating temperature of 1000 °C under all-round compression. To do this, a composite specimen is pressed into a 10 mm steel shell, with 6 mm steel plates welded on top and from below. True plastic strain ε = 0.6 is achieved under these conditions. EBSD analysis testifies that the deformation is implemented due to dynamic polygonization and recrystallization of the austenitic and ferritic grains of the composite matrix. Dynamic recrystallization prevails in the austenitic grains, whereas dynamic polygonization predominates in the ferritic ones.
本文研究了热塑性变形后 Ni-Fe-Cr-Ti-B-C 复合材料结构状态的变化。复合材料的基体由奥氏体和铁素体两种固溶体的机械混合物组成。自蔓延高温合成(SHS)产生的碳化钛和二硼化物颗粒是强化相。奥氏体在冷却过程中形成的碳化物 Cr23C6 和金属间化合物 Ni3Ti 颗粒提供了额外的强化作用。铁素体基体成分(α-(Cr,Fe)+ TiB2 + TiC + Cr23C6 的混合物)具有最高的延展性。复合材料的最强成分是奥氏体基体和最丰富的 TiB2 颗粒区域。这些区域具有最高的硬度、弹性模量、弹性恢复 Re 和耐磨性比 HIT/E。复合材料的硬度为 58 HRC。为了使复合材料产生塑性变形,建议在加热温度为 1000 °C 的条件下进行热轧,并进行全方位压缩。为此,将复合材料试样压入一个 10 毫米的钢壳中,顶部和底部焊接 6 毫米的钢板。在这种条件下,真正的塑性应变ε = 0.6。EBSD 分析表明,变形是由于复合材料基体中奥氏体和铁素体晶粒的动态多角化和再结晶引起的。奥氏体晶粒主要发生动态再结晶,而铁素体晶粒则主要发生动态多边形化。
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引用次数: 0
Experience in the application of simulation of hot forging in production conditions at the KUMW JSC 库姆瓦股份公司在生产条件下应用热锻模拟的经验
Pub Date : 2023-10-01 DOI: 10.17804/2410-9908.2023.5.069-082
Yu. V. Zamaraeva, L. I. Knysh, E. M. Gaisin
Software for computer simulation of metal forging processes is a reliable tool for designing dies and developing technological processes, which allows one to avoid defects and predict product quality. The paper describes the experience of the KUMW JSC in simulating with the Deform and QForm software packages. The distinctive advantages of the QForm domestic software are exemplified by the forging of a roller disk. Proceeding from the described advantages, the KUMW JSC has selected QForm as effective software to solve the problems of die forging. The paper provides examples of applying this software. QForm is used to evaluate die filling in the forging of an odd-shaped part. Significant under-forming of the part was identified, and the technology was optimized in order to eliminate them. Additionally, by using this software, the shape and weight of a blank for forging a landing gear leg were optimized, and this has resulted in a 15% increase in geometric yield. After only one die-forged item code was modeled and the durability of the tooling was evaluated from stress intensity and displacement, the tooling material was replaced, the critical zone radius was locally increased, and the method for manufacturing die tooling was altered. This increased tool durability by 28%. The presence of the Hartfield postprocessor subroutine in QForm has made it possible to predict the zones of the occurrence of forging defects during the processing of the odd-shaped part and to correct the production scheme in good time. Each simulation example is supported by industrial experiment.
金属锻造工艺计算机仿真软件是设计模具和开发工艺流程的可靠工具,可以避免缺陷并预测产品质量。本文介绍了 KUMW 股份公司使用 Deform 和 QForm 软件包进行模拟的经验。QForm 国产软件的独特优势在辊盘锻造中得到了体现。基于上述优势,KUMW JSC 选择 QForm 作为解决模锻问题的有效软件。本文提供了应用该软件的实例。QForm 用于评估异形零件锻造过程中的模具填充情况。结果发现该零件存在严重的成形不足问题,并对技术进行了优化,以消除这些问题。此外,通过使用该软件,还优化了用于锻造起落架腿的毛坯的形状和重量,从而使几何产量提高了 15%。在仅对一个模锻项目代码进行建模,并根据应力强度和位移对模具的耐用性进行评估后,更换了模具材料,局部增加了临界区半径,并改变了制造模具的方法。这样,模具的耐用性提高了 28%。QForm 中哈特菲尔德后处理器子程序的存在,使得在异形零件加工过程中预测锻造缺陷发生区域并及时修正生产方案成为可能。每个模拟实例都有工业实验支持。
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引用次数: 0
The technology of arc welding of dissimilar steels 异种钢电弧焊接技术
Pub Date : 2023-10-01 DOI: 10.17804/2410-9908.2023.5.031-038
A. V. Berezovsky, E. Votinova, A. S. Smolentsev
Arc narrow gap welding of the 35L carbon cast steel (cast carbon steel J03502, grade 1) and the 110G13L high-manganese steel (austenitic manganese steel, ASTM A128) is performed using chromium-nickel-manganese wires in a shielding gas mixture (GOST R ISO 14175–2010 – M21). The welded samples are examined by different methods including optical metallography, hardness measurement, and mechanical tests. The weld metal structure along the weld height in the welded samples proves to be fairly uniform, namely austenite with ferrite inclusions. The experiment results show that the mechanical properties of the weld metal correspond to the intermediate values for the joined steels. The developed technology has made it possible to produce a welded joint with high mechanical properties and a ductile structure.
在保护气体混合物(GOST R ISO 14175-2010 - M21)中使用铬镍锰焊丝对 35L 碳铸钢(碳铸钢 J03502,1 级)和 110G13L 高锰钢(奥氏体锰钢,ASTM A128)进行了电弧窄间隙焊接。焊接样品采用不同的方法进行检测,包括光学金相分析、硬度测量和机械测试。事实证明,焊接样品沿焊缝高度的焊缝金属结构相当均匀,即带有铁素体夹杂物的奥氏体。实验结果表明,焊接金属的机械性能与连接钢材的中间值一致。所开发的技术使生产具有高机械性能和韧性结构的焊接接头成为可能。
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引用次数: 0
Capabilities of eddy current ndt of soldered current-carrying joints in submersible electrical equipment 潜水电气设备载流焊接接头的涡流无损检测能力
Pub Date : 2023-08-01 DOI: 10.17804/2410-9908.2023.4.047-059
L. Kh. Kogan, A. N. Stashkov
The paper shows the possibility to test the quality of soldering of small current-carrying non-ferromagnetic joints in submersible electrical equipment for oil and gas systems by the amplitude eddy current method using a highly sensitive primary transducer with a U-shaped core. The sensitivity of soldering quality testing under different conditions of generating an exciting signal is compared. It has been found that the sensitivity of NDT in the case of current amplitude stabilized in the excitation coil (current generator) is significantly higher than that in case of voltage amplitude stabilized in it (voltage generator). Possible errors in determining the level of soldering of the joints due to the variation of their cross section within the limits of tolerance according to the technology of their manufacture have been detected. Circuit solutions and software have been developed to test the level of soldering of such joins. Approbation of soldering quality testing was carried out on products manufactured under production conditions.
本文介绍了利用u型铁芯的高灵敏度初级换能器,用幅值涡流法测试油气系统潜水电气设备小载流非铁磁接头焊接质量的可能性。比较了不同激励信号产生条件下焊接质量检测的灵敏度。研究发现,在励磁线圈(电流发生器)中稳定电流幅值的无损检测灵敏度明显高于在励磁线圈(电压发生器)中稳定电压幅值的无损检测灵敏度。根据其制造技术,在公差范围内,由于其横截面的变化,在确定接头焊接水平时可能出现的错误已经被检测到。已经开发了电路解决方案和软件来测试这种连接的焊接水平。对生产条件下生产的产品进行了焊接质量检测的认可。
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引用次数: 0
Estimating complex dielectric permittivity of materials by the frequency dependences of reflection and transmission coefficient magnitudes in the microwave range 利用微波范围内反射系数和透射系数的频率依赖性估计材料的复介电常数
Pub Date : 2023-08-01 DOI: 10.17804/2410-9908.2023.4.060-072
D. V. Perov
Electromagnetic waves of the microwave range are an effective tool for solving problems of non-destructive testing and diagnostics as applied to dielectric, semiconductor, and composite materials, ferrite products. An algorithm is suggested for estimating the complex permittivity of non-magnetic materials by the frequency dependences of reflection and transmission coefficient magnitudes during the interaction of electromagnetic waves in the microwave range with a sample in the form of a plate located in the cross section of a closed rectangular waveguide. Statistical analysis methods are applied to evaluating the errors arising during the application of this algorithm due to imperfect matching of the waveguide measurement path with the receivers and generator of the scalar circuit analyzer. It is shown that the proposed algorithm using the results of measuring reflection and transmission coefficients in a wide frequency range can significantly reduce the influence of frequency-dependent measurement errors on the accuracy of complex permittivity estimation. An additional advantage of the algorithm is that its implementation does not require vector network analyzers, which are very expensive.
微波范围的电磁波是解决介电、半导体、复合材料、铁氧体产品无损检测和诊断问题的有效工具。本文提出了一种计算非磁性材料复介电常数的算法,该算法利用微波范围内的电磁波与封闭矩形波导截面上的片状样品相互作用时反射系数和透射系数量级的频率依赖性来估计非磁性材料的复介电常数。采用统计分析方法对该算法在应用过程中由于波导测量路径与标量电路分析仪的接收机和发生器不完全匹配而产生的误差进行了评估。结果表明,该算法利用宽频率范围内反射系数和透射系数的测量结果,可以显著降低频率相关测量误差对复介电常数估计精度的影响。该算法的另一个优点是它的实现不需要矢量网络分析仪,这是非常昂贵的。
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引用次数: 0
Some problems of heat and mass transfer during the operation of engineering systems in multiphase environments 多相环境下工程系统运行过程中的传热传质问题
Pub Date : 2023-08-01 DOI: 10.17804/2410-9908.2023.4.015-028
M. Yu. Filimonov, N. A. Vaganova
Three types of problems related to problems of heat and mass transfer in the soil are considered. The first class of problems deals with the diagnostics of damage of underground pipelines by thermal fields on the soil surface. The second type studies the dynamics of changes in the temperature of a geothermal reservoir depending on the temperature of the water entering this reservoir and the pressure gap between injection and production wells. The third-type problems consider the propagation of non-stationary thermal fields in the soil from operated engineering systems in the permafrost. The main attention is paid to long-term forecasting of the propagation of non-stationary thermal fields in the frozen soil between operating production wells of northern oil and gas fields. In problems of the first two classes, which served as a basis for the development of problems of the third type, water filtration in the soil is considered, and thermal fields propagate in single-phase media. The third-class problems take into account possible phase transitions in the soil when describing non-stationary thermal fields in permafrost soils, leading to Stefan-type problems. Accounting for water migration for the specific third-type problems on the determination of the radius of frozen soil thawing from production wells in northern oil and gas fields does not significantly affect this process since lateral water migration above the groundwater level is minimal. Therefore, only the latent heat of the initial water content is taken into consideration. This paper discusses a mathematical model containing the most significant physical and climatic data affecting the distribution of thermal fields in permafrost rocks and presents the results of numerical calculations.
本文考虑了与土壤中传热传质有关的三种类型的问题。第一类问题是利用土壤表面热场对地下管道损伤进行诊断。第二类研究地热储层温度的动态变化,这取决于进入该储层的水的温度和注采井之间的压力差。第三类问题考虑的是冻土中运行的工程系统在土壤中的非稳态热场的传播。重点对北方油气田生产井间冻土中非稳态热场的长期预测进行了研究。在前两类问题中,考虑了水在土壤中的过滤,热场在单相介质中传播,这是第三类问题发展的基础。第三类问题在描述永久冻土中的非稳态热场时考虑了土壤中可能的相变,导致了stefan型问题。北方油气田生产井冻土融化半径的确定中考虑了具体第三类问题的水迁移,由于地下水位以上的侧向水迁移极小,对这一过程没有显著影响。因此,只考虑初始含水量的潜热。本文讨论了一个包含影响多年冻土中热场分布的最重要的物理和气候数据的数学模型,并给出了数值计算结果。
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引用次数: 0
Hydrodynamic load on a multi-section heat exchanger 多段换热器的水动力负荷
Pub Date : 2023-08-01 DOI: 10.17804/2410-9908.2023.4.006-014
E. S. Baimetova
The article considers the issues of numerical modeling of a multi-section heat exchanger using the tools of the OpenFOAM open source package. The multi-section heat exchanger is operated at velocities ranging between 0.1 and 2 m/s. Numerical simulation is carried out for a complete assembly of 8 sections. Each section contains six transverse microchannels with internal fins to increase heat transfer. Hydraulic oil with a kinematic viscosity of 0.000032 m2/s is used as the working fluid. As a result of numerical simulation, the hydrodynamic characteristics at the entrance to the microchannels were evaluated depending on the number of sections, as well as hydraulic resistances were evaluated depending on the pressure drop and the flow velocity of the working fluid.
本文考虑了使用OpenFOAM开源包的工具对多段换热器进行数值模拟的问题。多段热交换器的运行速度在0.1到2m /s之间。对8个零件的完整装配进行了数值模拟。每个部分包含六个横向微通道,内部有翅片,以增加传热。采用运动粘度为0.000032 m2/s的液压油作为工作液。数值模拟结果表明,微通道入口处的水动力特性取决于截面数,水力阻力取决于工作流体的压降和流速。
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引用次数: 0
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Diagnostics, Resource and Mechanics of materials and structures
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