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Non flow process ultra high temperature (UHT) boiler application to dadih processes 非流工艺超高温(UHT)锅炉在大工艺中的应用
Pub Date : 2019-07-30 DOI: 10.1063/1.5118187
A. R. Irfan, M. Farizuan, Z. Shayfull, M. Mohammad, A. Azlida, H. Radhwan
The ‘dadih’ and milk factory is kind of a small factory and it is called as SME (Small and Medium Enterprise). The purpose of visiting to these factories is to find out the main problem faced by the factories currently. Through a series of analysis such as questionnaire, interview and also observation, the problems are found. According to the factories visited, the cooking method by the factories are varies. Some of the factories are using the traditional method which is cooking by using gas stove and some are using semi-automated boiler. However, the boiling point of the traditional cooking method is around 100°C and it is not able to kill the milk spores in the milk products. A high temperature (135°C-150°C) to cook the milk products in short time (3s-5s) is the basic requirement to kill the milk spores in the milk products. The milk spores are the main reason to shorten the life span of the milk products. According to the information provided by the factory, the life span of ‘dadih’ produced by using the traditional method are very short which is maximum 2 or 3 weeks if it is refrigerated. In other words, if the products are placed in a normal room temperature, it will not last more than 4 hours. The problem is those factories are intended to buy a UHT boiler but the existing boiler in the market is too big and too expensive which is not suitable and affordable by Small and Medium size (SME) companies.
“dadih”和牛奶工厂是一种小型工厂,被称为SME(中小企业)。参观这些工厂的目的是了解这些工厂目前面临的主要问题。通过问卷调查、访谈、观察等一系列分析,发现了存在的问题。根据参观的工厂,工厂的烹饪方法各不相同。有些工厂使用传统的方法,即使用煤气炉烹饪,有些工厂使用半自动锅炉。然而,传统烹饪方法的沸点在100°C左右,无法杀死乳制品中的牛奶孢子。高温(135°C-150°C)短时间(3s-5s)煮熟乳制品是杀灭乳制品中乳孢子的基本要求。牛奶孢子是缩短乳制品寿命的主要原因。根据工厂提供的信息,用传统方法生产的“大碟”的寿命很短,如果冷藏,最长只有2到3周。也就是说,如果产品放置在正常的室温下,保质期不会超过4小时。问题是这些工厂打算购买UHT锅炉,但市场上现有的锅炉太大太贵,中小型企业不适合和负担得起。
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引用次数: 6
Experimental investigation of plastic part defect from plastic injection molding machine 注塑机塑料零件缺陷的实验研究
Pub Date : 2019-07-30 DOI: 10.1063/1.5118157
M. K. Fadzly, A. Natasha, Farisha Nordin
Plastic injection molding is a popular process in the plastic industry, and it is one of the popular polymer processing operations in the plastic industry today. However, least of skill of making a mold and injection molding machine can cause the defect quality of product occurred. There are a few types of plastic part defects such as warpage, shrinkage and weld line. The purpose of the project is to see what happen to the plastic parts produce when the injection molding machine runs for some cycle. This research is to investigate the plastic part defect in term of warpage and shrinkage using coordinate measuring machine (CMM) and how the cooling cycle can affect the product quality. This study used polypropylene (PP) as the plastic material. From the data collected, we can conclude that the most significant defect in plastic part is warpage and shrinkage. This defect is reflected to the mold temperature. We can find that, in proper cooling in mold directly affect to the product quality.Plastic injection molding is a popular process in the plastic industry, and it is one of the popular polymer processing operations in the plastic industry today. However, least of skill of making a mold and injection molding machine can cause the defect quality of product occurred. There are a few types of plastic part defects such as warpage, shrinkage and weld line. The purpose of the project is to see what happen to the plastic parts produce when the injection molding machine runs for some cycle. This research is to investigate the plastic part defect in term of warpage and shrinkage using coordinate measuring machine (CMM) and how the cooling cycle can affect the product quality. This study used polypropylene (PP) as the plastic material. From the data collected, we can conclude that the most significant defect in plastic part is warpage and shrinkage. This defect is reflected to the mold temperature. We can find that, in proper cooling in mold directly affect to the product quality.
塑料注塑成型是塑料工业中的一种流行工艺,也是当今塑料工业中流行的聚合物加工操作之一。然而,由于模具和注塑机的制作技术欠缺,会导致产品质量出现缺陷。塑料零件缺陷有几种类型,如翘曲、收缩和焊缝。本项目的目的是了解注塑机运行一段时间后,生产的塑料零件会发生什么变化。本研究将使用坐标测量机(CMM)对翘曲和收缩等塑料零件缺陷进行调查,并研究冷却周期对产品质量的影响。本研究使用聚丙烯(PP)作为塑料材料。从收集到的数据中,我们可以得出结论,塑料零件最主要的缺陷是翘曲和收缩。这种缺陷与模具温度有关。我们可以发现,模具冷却是否适当直接影响到产品质量。注塑成型是塑料工业中的一种流行工艺,也是当今塑料工业中流行的聚合物加工操作之一。然而,模具和注塑机制作技术的欠缺会导致产品质量出现缺陷。塑料零件缺陷有几种类型,如翘曲、收缩和焊缝。本项目的目的是了解注塑机运行一段时间后,生产的塑料零件会发生什么变化。本研究将使用坐标测量机(CMM)对翘曲和收缩等塑料零件缺陷进行调查,并研究冷却周期对产品质量的影响。本研究使用聚丙烯(PP)作为塑料材料。从收集到的数据中,我们可以得出结论,塑料零件最主要的缺陷是翘曲和收缩。这种缺陷与模具温度有关。我们可以发现,适当的模具冷却直接影响产品质量。
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引用次数: 6
Rubberized fly ash geopolymer: Optimizing parameter towards minimizing tool wear in lathe operation 橡胶粉煤灰地聚合物:优化参数,以减少车床操作中的刀具磨损
Pub Date : 2019-07-30 DOI: 10.1063/1.5118194
N. Zain, S. Nasir, M. Abdullah, N. Shuaib, F. Tahir
Geopolymer was widely used for development purposes, but only a few were tested for machining purposes. This study focused on the parameter which can give effect to the tool wear in structural rubberized fly ash geopolymer (RFGP) and the most significant factor of machining in giving the best tool wear. This experiment was conducted using a CNC lathe machine with cutting speed 1000, 2000 and 3000 rpm, feed rate 0.05, 0.10 and 0.15 mm/rev and depth of cut 0.2, 0.4 and 0.6 mm. Taguchi L9 orthogonal array was used to design of experiment. Optimal cutting conditions was determined using signal-to-noise (S/N) ratio which calculated for VB max according to the “smaller-is-better” approach. The effects of the cutting parameters on tool wear were evaluated by analysis of variance (ANOVA). Results implied tool wear decreased with cutting speed. Therefore, the cutting speed of 2000 rpm, feed rate 0.15 mm/rev and depth of cut 0.4 mm demonstrated the lowest tool wear. The statistical analysis showed that the parameters that have the biggest effect on VB are the cutting speed and feed rate, respectively.Geopolymer was widely used for development purposes, but only a few were tested for machining purposes. This study focused on the parameter which can give effect to the tool wear in structural rubberized fly ash geopolymer (RFGP) and the most significant factor of machining in giving the best tool wear. This experiment was conducted using a CNC lathe machine with cutting speed 1000, 2000 and 3000 rpm, feed rate 0.05, 0.10 and 0.15 mm/rev and depth of cut 0.2, 0.4 and 0.6 mm. Taguchi L9 orthogonal array was used to design of experiment. Optimal cutting conditions was determined using signal-to-noise (S/N) ratio which calculated for VB max according to the “smaller-is-better” approach. The effects of the cutting parameters on tool wear were evaluated by analysis of variance (ANOVA). Results implied tool wear decreased with cutting speed. Therefore, the cutting speed of 2000 rpm, feed rate 0.15 mm/rev and depth of cut 0.4 mm demonstrated the lowest tool wear. The statistical analysis showed that the paramete...
地聚合物被广泛用于开发目的,但只有少数用于机械加工目的。研究了结构橡胶粉煤灰地聚合物(RFGP)中影响刀具磨损的参数和切削加工中影响刀具最佳磨损的最重要因素。实验采用数控车床进行,切削速度分别为1000、2000、3000转,进给速度分别为0.05、0.10、0.15 mm/转,切削深度分别为0.2、0.4、0.6 mm。采用田口L9正交阵列进行试验设计。根据“越小越好”的方法计算VB最大值的信噪比(S/N),确定最佳切削条件。通过方差分析(ANOVA)评估切削参数对刀具磨损的影响。结果表明,刀具磨损随切削速度的增加而减小。因此,切削速度为2000 rpm、进给速度为0.15 mm/rev、切削深度为0.4 mm时,刀具磨损最小。统计分析表明,对VB影响最大的参数分别是切削速度和进给速度。地聚合物被广泛用于开发目的,但只有少数用于机械加工目的。研究了结构橡胶粉煤灰地聚合物(RFGP)中影响刀具磨损的参数和切削加工中影响刀具最佳磨损的最重要因素。实验采用数控车床进行,切削速度分别为1000、2000、3000转,进给速度分别为0.05、0.10、0.15 mm/转,切削深度分别为0.2、0.4、0.6 mm。采用田口L9正交阵列进行试验设计。根据“越小越好”的方法计算VB最大值的信噪比(S/N),确定最佳切削条件。通过方差分析(ANOVA)评估切削参数对刀具磨损的影响。结果表明,刀具磨损随切削速度的增加而减小。因此,切削速度为2000 rpm、进给速度为0.15 mm/rev、切削深度为0.4 mm时,刀具磨损最小。统计分析表明,参数…
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引用次数: 0
Analysis particle trajectory and air flow on hopper for swiftlet feeding machine using computational fluid dynamics (CFD) 基于计算流体力学(CFD)的喂燕机料斗颗粒轨迹和气流分析
Pub Date : 2019-07-30 DOI: 10.1063/1.5118166
H. Radhwan, Z. Shayfull, M. Farizuan, M. S. Effendi, A. R. Irfan
Currently, the bird house entrepreneur feeds the bird manually, and there is the opportunity to develop the feeding machine for swiftlets with good efficiency. This research is focused on analyzing the flow of the particle for the mechanism of the machine. The methodology of this project includes the collection of data, brainstorming and interprets data, design concept, analysis, fabrication, and testing. The design of the automatic swiftlets feeding machine is using Solidworks software. With this software, the structure can be analyzed to Finite Element Analysis (FEA) directly. The flow of the air from the blower that acts as the mechanism in this machine can be analyzed by using the Computational Fluid Dynamis (CFD) simulation. The result of the analysis is shown in the form of the finite element analysis, particle trajectory of food, and the air flow from the blower.
目前,鸟屋企业家人工喂鸟,有机会开发出效率较好的金丝燕喂鸟机。本研究的重点是分析颗粒的流动,为机器的机理。这个项目的方法包括收集数据、头脑风暴和解释数据、设计概念、分析、制作和测试。本次设计采用Solidworks软件对金丝燕自动送料机进行设计。利用该软件可直接对结构进行有限元分析。通过计算流体动力学(CFD)模拟,可以对作为该机器机构的鼓风机的气流进行分析。分析结果以有限元分析、食物颗粒轨迹和鼓风机气流的形式显示。
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引用次数: 22
Optimization parameter effects on the strength of 3D-printing process using Taguchi method 采用田口法优化参数对3d打印过程强度的影响
Pub Date : 2019-07-30 DOI: 10.1063/1.5118162
H. Radhwan, Z. Shayfull, A. Abdellah, A. R. Irfan, K. Kamarudin
Fused deposition modelling (FDM) is a fast growing rapid prototyping (RP) technology due to its ability to build functional parts having a complex geometrical shape in a reasonable time period. The quality of built parts depends on many process variables. In this study, three important process parameters, such as layer thickness, orientation, and infill, are considered. Their influence on two responses such as tensile and flexural strength of test specimen is studied. Experiments are conducted based on the Taguchi method in order to reduce experimental runs. Empirical models relating response and process parameters are developed. The validity of the models is tested using analysis of variance (ANOVA). The major reason for weak strength may be attributed to distortion within or between the layers. Finally, the concept of desirability function is used for maximizing all responses simultaneously. It was found out that the use of layer thickness 0.25 mm, the orientation of 0 degrees, and infill of 100% are suggested in order to find the good strength for three-dimensional printing (3D printing) fused deposition modeling (FDM). Based on the result, it shows that the infill is the most significant factors that affect the strength of the three-dimensional printing (3D printing) fused deposition modeling (FDM) process followed by orientation and the layer thickness.Fused deposition modelling (FDM) is a fast growing rapid prototyping (RP) technology due to its ability to build functional parts having a complex geometrical shape in a reasonable time period. The quality of built parts depends on many process variables. In this study, three important process parameters, such as layer thickness, orientation, and infill, are considered. Their influence on two responses such as tensile and flexural strength of test specimen is studied. Experiments are conducted based on the Taguchi method in order to reduce experimental runs. Empirical models relating response and process parameters are developed. The validity of the models is tested using analysis of variance (ANOVA). The major reason for weak strength may be attributed to distortion within or between the layers. Finally, the concept of desirability function is used for maximizing all responses simultaneously. It was found out that the use of layer thickness 0.25 mm, the orientation of 0 degrees, and infill of 100% are su...
熔融沉积建模(FDM)是一种快速成型(RP)技术,由于它能够在合理的时间内构建具有复杂几何形状的功能部件。制造零件的质量取决于许多工艺变量。在本研究中,考虑了三个重要的工艺参数,如层厚、取向和填充。研究了它们对试件抗拉强度和抗折强度的影响。为了减少实验次数,采用田口法进行实验。开发了与响应和工艺参数相关的经验模型。采用方差分析(ANOVA)对模型的有效性进行检验。强度弱的主要原因可能是层内或层间的变形。最后,利用可取性函数的概念,使所有响应同时最大化。研究发现,为了找到适合三维打印(3D打印)熔融沉积建模(FDM)的良好强度,建议采用层厚0.25 mm、取向0度、填充率100%。结果表明,对三维打印(3D printing)熔融沉积成型(FDM)工艺强度影响最大的因素是填充材料,其次是取向和层厚。熔融沉积建模(FDM)是一种快速成型(RP)技术,由于它能够在合理的时间内构建具有复杂几何形状的功能部件。制造零件的质量取决于许多工艺变量。在本研究中,考虑了三个重要的工艺参数,如层厚、取向和填充。研究了它们对试件抗拉强度和抗折强度的影响。为了减少实验次数,采用田口法进行实验。开发了与响应和工艺参数相关的经验模型。采用方差分析(ANOVA)对模型的有效性进行检验。强度弱的主要原因可能是层内或层间的变形。最后,利用可取性函数的概念,使所有响应同时最大化。结果表明,采用层厚0.25 mm,取向0度,填充率100%均可达到理想的效果。
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引用次数: 18
Product development of mechanical practice: Augmented reality (AR) approach 机械实践的产品开发:增强现实(AR)方法
Pub Date : 2019-07-30 DOI: 10.1063/1.5118063
H. M. Zulfabli, H. N. Ismalina, T. Amarul, S. Ahmad
Presently, the quick innovative development has prompted technology assessment that is in accordance with the presence of industrial revolution 4.0. Notwithstanding, the field of education is also not on left behind in the current 4.0 industry development which directed to education 4.0. There are 9 pillars of revolution 4.0 and essentially, augmented reality and internet of things (IoT) are the important pillars that has been used for this research. Likewise, revolution 4.0 is an innovation that moves from the digital age to the physical cyber era. With the launching of Malaysia Education Development Plan 2015-2025 for higher education steps have been taken to push the Technical and Vocational Education and Training (TVET) which includes special intervention in teaching and learning in this field. Similarly, augmented reality being the interactive method of technology that has been hypnotize peoples especially generation Z. In this regard, 21st Century learning methods are subjected to the technology based in order to attract the student. Consequently, the researchers have made a study on augmented reality technology approach towards Mechanical Workshop practice 1 especially in welding workshop, machine workshop and fitting workshop among the Mechanical engineering students in Politeknik Tuanku Syed Sirajuddin, Arau, Malaysia in order to produce an innovation that can be impacted and interactive to the students. As a result, the innovation of Mechanical Workshop Practice with Augmented Reality approach has been created. Product development of mechanical practice has been done using ADDIE model approach. Hence, this innovation shows that augmented technology was suitable to adapt in 21th century learning method that can be impacted to the students. This innovative product has wide opportunity to be marketed to all Polytechnics in Malaysia and all Malaysian institutes of higher education which have Mechanical Engineering department.Presently, the quick innovative development has prompted technology assessment that is in accordance with the presence of industrial revolution 4.0. Notwithstanding, the field of education is also not on left behind in the current 4.0 industry development which directed to education 4.0. There are 9 pillars of revolution 4.0 and essentially, augmented reality and internet of things (IoT) are the important pillars that has been used for this research. Likewise, revolution 4.0 is an innovation that moves from the digital age to the physical cyber era. With the launching of Malaysia Education Development Plan 2015-2025 for higher education steps have been taken to push the Technical and Vocational Education and Training (TVET) which includes special intervention in teaching and learning in this field. Similarly, augmented reality being the interactive method of technology that has been hypnotize peoples especially generation Z. In this regard, 21st Century learning methods are subjected to the technology bas...
目前,快速的创新发展促使技术评估符合工业革命4.0的存在。尽管如此,教育领域也没有在当前以教育4.0为导向的工业4.0发展中掉队。革命4.0有9个支柱,本质上,增强现实和物联网(IoT)是本研究中使用的重要支柱。同样,革命4.0是一种从数字时代转向物理网络时代的创新。随着马来西亚高等教育发展计划2015-2025的启动,已经采取措施推动技术和职业教育与培训(TVET),其中包括对该领域的教与学的特别干预。同样,增强现实作为一种技术的互动方式,已经催眠了人们,尤其是z一代。在这方面,21世纪的学习方法是基于技术来吸引学生的。因此,研究人员对机械车间实践1中的增强现实技术方法进行了研究,特别是在马来西亚阿劳的Politeknik Tuanku Syed Sirajuddin的机械工程专业学生的焊接车间,机械车间和配件车间,以产生可以影响和互动的创新。因此,利用增强现实的方法进行机械车间实践的创新。采用ADDIE模型方法进行了机械实践的产品开发。因此,这一创新表明增强技术适合适应21世纪的学习方法,可以对学生产生影响。这种创新的产品有广泛的机会被销售到马来西亚所有的理工学院和所有马来西亚高等教育机构,其中有机械工程系。目前,快速的创新发展促使技术评估符合工业革命4.0的存在。尽管如此,教育领域也没有在当前以教育4.0为导向的工业4.0发展中掉队。革命4.0有9个支柱,本质上,增强现实和物联网(IoT)是本研究中使用的重要支柱。同样,革命4.0是一种从数字时代转向物理网络时代的创新。随着马来西亚高等教育发展计划2015-2025的启动,已经采取措施推动技术和职业教育与培训(TVET),其中包括对该领域的教与学的特别干预。同样,增强现实作为一种技术的互动方式,已经催眠了人们,尤其是z一代。在这方面,21世纪的学习方法受到了技术的影响。
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引用次数: 14
Element distribution in slag geopolymer using synchrotron based micro-x-ray fluorescence (µ-XRF) 基于同步加速器的微x射线荧光(µ-XRF)在矿渣地聚合物中的元素分布
Pub Date : 2019-07-30 DOI: 10.1063/1.5118068
I. H. Aziz, M. Abdullah, Arif Anuar Mohd Salleh, E. A. Azimi, J. Chaiprapa
A nondestructive testing, Micro-X-ray Fluorescence (µ-XRF) was applied in this work to image the element distribution of slag geopolymers. The µ-XRF map reveal the Al, Si, and Ca chemical spatial on the samples. The details of samples preparation and micro-XRF setting used were discussed in this paper. The bulk XRF and micro-XRF results of slag geopolymers are comparable.A nondestructive testing, Micro-X-ray Fluorescence (µ-XRF) was applied in this work to image the element distribution of slag geopolymers. The µ-XRF map reveal the Al, Si, and Ca chemical spatial on the samples. The details of samples preparation and micro-XRF setting used were discussed in this paper. The bulk XRF and micro-XRF results of slag geopolymers are comparable.
本文采用微x射线荧光(Micro-X-ray Fluorescence,µ-XRF)技术对矿渣地聚合物的元素分布进行了无损检测。微xrf图显示了样品上Al, Si和Ca的化学空间。本文讨论了样品制备和微xrf设置的细节。矿渣地聚合物的体积XRF和微量XRF结果具有可比性。本文采用微x射线荧光(Micro-X-ray Fluorescence,µ-XRF)技术对矿渣地聚合物的元素分布进行了无损检测。微xrf图显示了样品上Al, Si和Ca的化学空间。本文讨论了样品制备和微xrf设置的细节。矿渣地聚合物的体积XRF和微量XRF结果具有可比性。
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引用次数: 5
Footstep power generation using Arduino Uno 利用Arduino Uno实现脚步发电
Pub Date : 2019-07-30 DOI: 10.1063/1.5118105
Tengku Azita Tengku Aziz, M. Subri
This project is to develop a new source of renewable energy with low-cost budget with the help of Arduino Uno as the microcontroller. The footstep power generation system is to capture the typicall...
本项目是利用Arduino Uno作为微控制器,以低成本的预算开发一种新的可再生能源。脚步发电系统是捕获典型的…
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引用次数: 3
Thin film coating of copper nanoparticles with DC magnetron sputtering via physical vapor deposition 物理气相沉积直流磁控溅射制备纳米铜薄膜
Pub Date : 2019-07-30 DOI: 10.1063/1.5118128
M. Abdullah, N. H. Harun, S. N. Ibrahim, Azimah Abdul Wahab
A copper nanoparticle exhibit electromagnetic spectrum that is potential in a biosensor development. It is crucial to design a low cost nanoparticle biosensor that is easily fabricated at precise sizes and density. This paper provides a convenient method for copper nanoparticle deposition on a glass substrate with a magnetron sputtering process known as Physical Vapor Deposition. The main objective is to determine a reliable prediction recipe for various nanometer copper film thicknesses. In this experiment, six glass slides were coated with copper at different sputtering time. The time was varied from 280 sec to 980 sec while Argon gas and DC power were maintained respectively at 80 sccm and 130 watt. Later, the optics based measurement and electron microscope were employed for assessing the copper film thickness. The experiment result indicates different thicknesses were achieved from 35 nm to 45 nm at various sputtering time. A uniform and continuous coating were achieved as magnified by Scanning Electron Microscope. The result is beneficial for evaluating the anisotropy of the copper coating for a nanoscale microbial detection at different spectral wavelength.A copper nanoparticle exhibit electromagnetic spectrum that is potential in a biosensor development. It is crucial to design a low cost nanoparticle biosensor that is easily fabricated at precise sizes and density. This paper provides a convenient method for copper nanoparticle deposition on a glass substrate with a magnetron sputtering process known as Physical Vapor Deposition. The main objective is to determine a reliable prediction recipe for various nanometer copper film thicknesses. In this experiment, six glass slides were coated with copper at different sputtering time. The time was varied from 280 sec to 980 sec while Argon gas and DC power were maintained respectively at 80 sccm and 130 watt. Later, the optics based measurement and electron microscope were employed for assessing the copper film thickness. The experiment result indicates different thicknesses were achieved from 35 nm to 45 nm at various sputtering time. A uniform and continuous coating were achieved as magnified by Scanning Elect...
铜纳米颗粒表现出电磁波谱,在生物传感器开发中具有潜力。设计一种低成本的纳米粒子生物传感器是至关重要的,它易于在精确的尺寸和密度下制造。本文提供了一种在玻璃衬底上用磁控溅射沉积铜纳米颗粒的简便方法,即物理气相沉积。主要目的是确定各种纳米铜膜厚度的可靠预测配方。在本实验中,在不同的溅射时间对6个玻片进行镀铜。时间在280 ~ 980秒之间变化,氩气和直流功率分别保持在80 sccm和130 w。随后,利用光学测量和电子显微镜对铜膜厚度进行了测量。实验结果表明,在不同的溅射时间下,在35 ~ 45 nm范围内得到了不同的厚度。经扫描电镜放大后,涂层均匀连续。该结果有助于评价铜涂层在不同光谱波长下的各向异性。铜纳米颗粒表现出电磁波谱,在生物传感器开发中具有潜力。设计一种低成本的纳米粒子生物传感器是至关重要的,它易于在精确的尺寸和密度下制造。本文提供了一种在玻璃衬底上用磁控溅射沉积铜纳米颗粒的简便方法,即物理气相沉积。主要目的是确定各种纳米铜膜厚度的可靠预测配方。在本实验中,在不同的溅射时间对6个玻片进行镀铜。时间在280 ~ 980秒之间变化,氩气和直流功率分别保持在80 sccm和130 w。随后,利用光学测量和电子显微镜对铜膜厚度进行了测量。实验结果表明,在不同的溅射时间下,在35 ~ 45 nm范围内得到了不同的厚度。通过扫描选片放大,实现了均匀连续的涂层。
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引用次数: 1
Optimization of processing parameters for plastic injection moulding process towards moulded part shrinkage 针对成型件收缩率的塑料注射成型工艺参数优化
Pub Date : 2019-07-30 DOI: 10.1063/1.5118176
A. Ahmad, M. S. Wahab, A. S. Shah, K. Kamarudin, H. Hehsan
Plastic injection moulding process is a popular method to manufacture plastic components. In order to produce good quality moulded parts, processing parameters are important criteria to consider by moulders. In this study, optimization by Taguchi method was used to optimise moulding processing parameters towards shrinkage of a Polypropylene (PP) moulded part. The experimental works were performed according to matrix design of L9 (34) orthogonal array (OA), followed by signal to noise (S/N) ratio and analysis of variance (ANOVA) study. The shrinkage was calculated by measuring the dimension diameter of moulded part using a coordinate measuring machine (CMM). Based on the signal to noise (S/N) ratio analysis, the optimised processing parameters for outer diameter shrinkage were mould temperature at 45°C, melt temperature at 250°C, injection time at 0.72 s and injection pressure at 22 MPa. Referring to ANOVA result, the mould temperature was most significant factor with 37.58% contribution towards the shrinkage. Finally, the obtained shrinkage was 1.55% for the confirmation test using the optimised processing parameters.Plastic injection moulding process is a popular method to manufacture plastic components. In order to produce good quality moulded parts, processing parameters are important criteria to consider by moulders. In this study, optimization by Taguchi method was used to optimise moulding processing parameters towards shrinkage of a Polypropylene (PP) moulded part. The experimental works were performed according to matrix design of L9 (34) orthogonal array (OA), followed by signal to noise (S/N) ratio and analysis of variance (ANOVA) study. The shrinkage was calculated by measuring the dimension diameter of moulded part using a coordinate measuring machine (CMM). Based on the signal to noise (S/N) ratio analysis, the optimised processing parameters for outer diameter shrinkage were mould temperature at 45°C, melt temperature at 250°C, injection time at 0.72 s and injection pressure at 22 MPa. Referring to ANOVA result, the mould temperature was most significant factor with 37.58% contribution towards the shrink...
塑料注射成型工艺是制造塑料部件的一种常用方法。为了生产出高质量的模压件,加工参数是模压工考虑的重要标准。在本研究中,采用田口法优化聚丙烯(PP)成型零件的收缩成型工艺参数。实验工作采用L9(34)正交阵列(OA)矩阵设计,然后进行信噪比(S/N)和方差分析(ANOVA)研究。利用三坐标测量机(CMM)测量成型件的尺寸直径,计算缩水率。基于信噪比分析,外径收缩的优化工艺参数为模具温度45℃、熔体温度250℃、注射时间0.72 S、注射压力22 MPa。方差分析结果表明,模具温度是影响收缩的最显著因素,对收缩的贡献率为37.58%。最后,使用优化的加工参数进行确认试验,获得的收缩率为1.55%。塑料注射成型工艺是制造塑料部件的一种常用方法。为了生产出高质量的模压件,加工参数是模压工考虑的重要标准。在本研究中,采用田口法优化聚丙烯(PP)成型零件的收缩成型工艺参数。实验工作采用L9(34)正交阵列(OA)矩阵设计,然后进行信噪比(S/N)和方差分析(ANOVA)研究。利用三坐标测量机(CMM)测量成型件的尺寸直径,计算缩水率。基于信噪比分析,外径收缩的优化工艺参数为模具温度45℃、熔体温度250℃、注射时间0.72 S、注射压力22 MPa。方差分析结果表明,模具温度是影响收缩的最显著因素,对收缩的贡献率为37.58%。
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引用次数: 4
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APPLIED PHYSICS OF CONDENSED MATTER (APCOM 2019)
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