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A Novel Mittag-Leffler Function Decline Model for Production Forecasting in Multi-Layered Unconventional Oil Reservoirs 多层非常规油藏产量预测的Mittag-Leffler函数递减模型
Pub Date : 2022-09-26 DOI: 10.2118/210335-ms
Yuewei Pan, Guoxin Li, Wei Ma, W. J. Lee, Yulong Yang
Over the past several decades, Arps decline curve analysis (DCA) has proved to be effective and efficient for production forecasts and EUR estimates due to its simplicity and applicability. However, as multi-stage hydraulically-fractured horizontal wells have unlocked the economic potential of unconventional reservoirs, forecasting future production accurately using Arps decline models becomes more challenging because of the complicated fluid flow mechanisms characterizing stimulated multi-layered ultra-low permeability porous media. Many field studies indicate unreliable forecasts and limitations in multi-layered field applications in particular. This paper presents a Mittag-Leffler (ML) function decline model which enhances the reliability of forecasts for multi-layered unconventional oil reservoirs by honoring anomalous diffusion physics for each layer. Many traditional decline curve models fail to honor the sub- or super-diffusion phenomenon under the paradigm of anomalous diffusion. The general form of our proposed two-factor ML function consolidates anomalous diffusion and classical diffusion into a single model, specifically including Arps hyperbolic, harmonic, exponential decline models and the stretched exponential decline model (SEPD) as special cases. Comparisons show that the ML model falls between the predictions of Arps and SEPD models in which the estimates are consistently either "overly optimistic" or "too conservative." For a multi-fractured horizontal well, the fracture height partially penetrating different layers leads to a layer-wise flow pattern which is reflected and captured in the production profile by curve-fitting the corresponding ML function parameters. We provide a workflow to guarantee consistency when applying the approach to each layer in field cases. We applied the workflow to one synthetic case using embedded discrete fracture modeling (EDFM) and to two field cases. We used hindcasting to demonstrate efficacy of the model by matching early-to-middle time production histories, forecasting future production, and comparing forecasted performance to hidden histories as well as to the corresponding EURs. The comparisons demonstrate the validity and reliability of the proposed ML function decline curve model for multi-layered unconventional oil reservoirs. Overall, this study shows that the novel ML-function DCA model is a robust alternative to forecast production and EUR in multi-layered unconventional oil reservoirs. The workflow presented was validated using one synthetic case and two actual field cases. This method further provides unique insight into multi-fractured horizontal well production profile characterization and facilitates well-spacing optimization, thereby improving reservoir development in layered unconventional reservoirs.
在过去的几十年里,Arps下降曲线分析(DCA)由于其简单和适用性,已被证明是有效和高效的产量预测和EUR估计。然而,随着多级水力压裂水平井释放了非常规油藏的经济潜力,由于多层超低渗透多孔介质的流体流动机制复杂,使用Arps递减模型准确预测未来产量变得更具挑战性。许多现场研究表明,预测不可靠,特别是在多层现场应用中存在局限性。本文提出了一种Mittag-Leffler (ML)函数递减模型,该模型考虑了各层的异常扩散物理特性,提高了多层非常规油藏预测的可靠性。许多传统的衰减曲线模型未能考虑异常扩散范式下的亚扩散或超扩散现象。我们提出的双因子ML函数的一般形式将反常扩散和经典扩散合并为一个模型,特别是包括Arps双曲,调和,指数下降模型和拉伸指数下降模型(SEPD)作为特殊情况。比较表明,ML模型的预测结果介于Arps和SEPD模型之间,两者的预测结果要么“过于乐观”,要么“过于保守”。对于多缝水平井,裂缝高度部分穿透不同层,形成分层流动模式,通过曲线拟合相应的ML函数参数,将其反映并捕捉到生产剖面中。我们提供了一个工作流程,以确保在现场情况下将该方法应用于每个层时的一致性。我们将工作流程应用于一个使用嵌入式离散裂缝建模(EDFM)的综合案例和两个现场案例。通过匹配早期到中期的生产历史,预测未来的生产,并将预测的性能与隐藏的历史以及相应的EURs进行比较,我们使用后播来证明模型的有效性。通过对比,验证了所建立的多层非常规油藏ML函数递减曲线模型的有效性和可靠性。总的来说,该研究表明,新的ml函数DCA模型是多层非常规油藏产量和EUR预测的可靠替代方案。通过一个合成案例和两个实际现场案例对所提出的工作流进行了验证。该方法进一步提供了对多裂缝水平井生产剖面特征的独特见解,有助于优化井距,从而改善层状非常规油藏的油藏开发。
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引用次数: 0
Alkali Polymer Flooding of Viscous Reactive Oil 粘性反应性油的碱聚合物驱
Pub Date : 2022-09-26 DOI: 10.2118/210240-ms
R. Hincapie, Ante Borovina, T. Clemens, Markus Lüftenegger, E. Hoffmann, J. Wegner, Louis-Georgian Oprescu, Muhammad Tahir
Displacing viscous oil by water leads to poor displacement efficiency owing to the high mobility ratio and viscous fingering. Polymer injection increases oil recovery by reducing viscous fingering and improving sweep efficiency. We are showing how Alkali-Polymer (AP) flooding is substantially improving production of reactive viscous oil from a Romanian oil field. IFT measurements, coreflood and micro-model experiments were used to understand and optimize the physico-chemical processes leading to incremental oil recovery. Extensive IFT measurements were performed at different alkali and AP concentrations. In addition, phase behavior tests were done. Furthermore, micro-model experiments were used to elucidate effects at the pore-scale and as screening tool for which chemicals to use. Single and two-phase coreflood experiments helped defining the displacement efficiency on a core scale. Various sequences and concentrations of alkali and polymers were injected to reduce costs and maximize incremental recovery of the reactive viscous oil. IFT measurements showed that saponification (110 μmol/g saponifiable acids) at the oil-alkali solution interface is very effectively reducing the IFT. With time, the IFT is increasing owing to diffusion of the generated soaps away from the interface. Phase experiments confirmed that emulsions are formed initially. Micro-models revealed that injection of polymers or alkali only leads to limited incremental oil recovery over waterflooding. For alkali injection, oil is emulsified due to in-situ saponification at the edges of viscous fingers. AP injection after waterflooding is very effective. The emulsified oil at the edges of the viscous fingers is effectively dragged by the viscous fluid substantially increasing recovery. Corefloods confirmed the findings of the micromodels. In addition, the effect of di-valent cations for the selection of the polymer concentration was investigated. Water softening leads to significantly higher viscosity of the AP slug than non-softened brine. Reducing the polymer concentration to obtain the same viscosity as the polymer solution containing divalent cations resulted in similar displacement efficiency. Hence, significant cost savings can be realized for the field conditions, for which AP injection is planned after polymer injection. The results show that alkali solutions lead to initial low IFT of reactive viscous oil owing to soap generation at the oil-alkali solution interface increasing with time due to diffusion. Injecting alkali solutions into reactive viscous oil is not effective to reduce remaining oil saturation, a limited amount of oil is mobilized at the edges of viscous fingers. AP flooding of reactive viscous oil is substantially increasing incremental oil recovery. The reason is the effective dragging of the mobilized oil with the viscous fluid and associated exposure of additional oil to the alkali solutions. Furthermore, the economics of AP flooding projects can be
水驱稠油由于流度比高,指征粘稠,导致驱替效率不高。聚合物注入通过减少粘指和提高波及效率来提高采收率。我们展示了碱聚合物(AP)驱油如何显著提高罗马尼亚某油田反应性粘稠油的产量。利用IFT测量、岩心驱油和微观模型实验来了解和优化导致原油采收率增加的物理化学过程。在不同的碱和AP浓度下进行了广泛的IFT测量。此外,还进行了相行为试验。此外,微模型实验用于阐明在孔隙尺度上的影响,并作为筛选化学品使用的工具。单相和两相岩心驱替实验有助于确定岩心尺度上的驱替效率。注入不同顺序和浓度的碱和聚合物,以降低成本,最大限度地提高反应性粘性油的采收率。实验结果表明,油碱溶液界面皂化(110 μmol/g皂化酸)能有效降低IFT。随着时间的推移,由于生成的肥皂从界面扩散,IFT增加。相实验证实,乳剂在初始阶段形成。微观模型表明,注水时注入聚合物或碱只能带来有限的产油量增量。注碱时,由于粘指边缘处的原位皂化作用,油被乳化。水驱后注入AP非常有效。黏性手指边缘的乳化油被黏性流体有效地拖拽,大大提高了采收率。岩心洪水证实了微观模型的发现。此外,还考察了二价阳离子对聚合物浓度选择的影响。水软化导致AP段塞的粘度明显高于未软化的盐水。降低聚合物浓度以获得与含二价阳离子的聚合物溶液相同的粘度,驱替效率相似。因此,对于在注入聚合物之后计划注入AP的现场条件,可以实现显著的成本节约。结果表明,碱溶液导致反应性粘稠油初始IFT较低,这是由于油碱溶液界面处由于扩散而产生的肥皂随着时间的推移而增加。在反应性粘稠油中注入碱溶液不能有效降低剩余油饱和度,少量的油在粘稠指的边缘被动员。反应性粘稠油的AP驱油显著提高了原油的采收率。其原因是被动员的油与粘性流体的有效拖拽,以及随之而来的额外油暴露于碱溶液中。此外,通过调整聚合物浓度以适应含有软化水的AP段塞,可以大大提高AP驱油项目的经济性。
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引用次数: 0
An Optimum Well Control Using Reinforcement Learning and Policy Transfer; Application to Production Optimization and Slugging Minimization 基于强化学习和策略迁移的最优井控应用于生产优化和段塞最小化
Pub Date : 2022-09-26 DOI: 10.2118/210277-ms
J. Poort, J. van der Waa, T. Mannucci, P. Shoeibi Omrani
Production optimization of oil, gas and geothermal wells suffering from unstable multiphase flow phenomena such as slugging is a challenging task due to their complexity and unpredictable dynamics. In this work, reinforcement learning which is a novel machine learning based control method was applied to find optimum well control strategies to maximize cumulative production while minimizing the negative impact of slugging on the system integrity, allowing for economical, safe, and reliable operation of wells and flowlines. Actor-critic reinforcement learning agents were trained to find the optimal settings for production valve opening and gas lift pressure in order to minimize slugging and maximize oil production. These agents were trained on a data-driven proxy models of two oil wells with different responses to the control actions. Use of such proxy models allowed for faster modelling of the environment while still accurately representing the system’s physical relations. In addition, to further increase the speed of optimization convergence, a policy transfer schem was developed in which a pre-trained agent on a different well was applied and finetuned on a new well. The reinforcement learning agents successfully managed to learn control strategies that improved oil production by up to 17% and reduced slugging effects by 6% when compared to baseline control settings. In addition, using policy transfer, agents converged up to 63% faster than when trained from a random initialization.
由于存在段塞流等不稳定多相流现象,油气井和地热井的生产优化是一项具有挑战性的任务,因为它们的复杂性和不可预测的动力学。在这项工作中,强化学习是一种新颖的基于机器学习的控制方法,用于寻找最佳的井控策略,以最大化累积产量,同时最大限度地减少段塞对系统完整性的负面影响,从而实现井和管线的经济、安全、可靠的运行。通过训练Actor-critic强化学习代理来找到生产阀开度和气举压力的最佳设置,以最小化段塞流并最大化石油产量。这些代理在两口油井的数据驱动代理模型上进行训练,这些油井对控制动作的响应不同。使用这种代理模型可以更快地对环境进行建模,同时仍然准确地表示系统的物理关系。此外,为了进一步提高优化收敛的速度,开发了一种策略转移方案,其中在不同的井中应用预训练的代理,并在新井中进行微调。与基线控制设置相比,强化学习代理成功地学习了控制策略,提高了17%的产油量,减少了6%的段塞效应。此外,使用策略转移,智能体的收敛速度比随机初始化训练快63%。
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引用次数: 0
First Industrial Flowlines Descaling Field Deployment Utilizing High Power Laser Technology 首次利用高功率激光技术进行工业管线除垢现场部署
Pub Date : 2022-09-26 DOI: 10.2118/209972-ms
S. Batarseh, Saad Al Mutairi, Muhammad Alqahtani, Wiam Assiri, Damian SanRoman Alerigi, Scott Marshal
This paper presents the first field descaling deployment in the industry and a successful case study utilizing high power laser technology. The innovative technology was able to descale blocked flowlines without affecting the substrate integrity. The technology is safe, efficient, and cost-effective, providing a long-term solution, and extending the life span of the flowlines, casing, tubing, and others. High power laser technology has been tested and proven to effectively penetrate and remove materials in all types of rocks regardless of the strength and composition. This includes accumulations and deposits of iron sulfide, calcium carbonate, asphaltene, and others. The success of over two decades of intensive research has led to the development of the first high power laser field system. The design of the system is enclosed, providing safe and environmentally friendly operation; it consists of a laser energy-generator, nitrogen tank, vacuum truck and the tool. The function of the tool is to control the size and the shape of the beam that focuses on the targeted materials. The descaling process is done by utilizing the power of a laser to melt, spall or vaporize the materials. All the debris and materials removed are captured in a vacuum truck providing a clean operation. The technology was deployed in two flowline sections with different scale deposits. The first sample had an ankylosed scale covering the pipe's transversal area. The second sample combined scale with fresh hydrocarbons. The key parameters used for the deployment are volume of the scale removed, time, cost, and reusability of the pipe. The successful field deployment demonstrated that the technology could fully remove scale from the carbon steel flowlines without damaging the substrate. The removal rate reached as high as 18 inch per minute (IPM). The main factor affecting speed is the scale's thickness and vacuum efficiency. The analysis of the inner surface of the flowline showed the walls were clear of scale and maintained their original integrity. The descaled flowline could potentially be reused immediately after completing the process High power laser descaling technology is an innovative alternative to current descaling methods, which rely on chemical or mechanical means to remove the scale. The precise control of the beam allows targeting the scale without affecting the flowline's integrity. The technology is cost-effective, environmentally friendly, extends the lifespan of flowlines, dispenses with replacements, decreases downtime, reduces manpower, and eliminates waste. It is a key contributor to attaining net-zero and sustainable operations.
本文介绍了业界首次现场除垢部署,以及利用高功率激光技术的成功案例研究。该创新技术能够在不影响基板完整性的情况下清除堵塞的管线。该技术安全、高效、经济,提供了长期的解决方案,延长了管线、套管、油管等的使用寿命。高功率激光技术已经过测试并证明,无论岩石的强度和成分如何,都能有效地穿透和去除所有类型岩石中的物质。这包括硫化铁、碳酸钙、沥青质和其他物质的积聚和沉积。经过二十多年的深入研究,成功地开发了第一个高功率激光场系统。系统采用封闭式设计,操作安全环保;它由激光能量发生器、氮气罐、真空车和工具组成。该工具的功能是控制聚焦于目标材料的光束的大小和形状。除垢过程是通过利用激光的能量来熔化、剥落或蒸发材料来完成的。所有清除的碎片和材料都被收集在真空卡车中,以提供清洁的操作。该技术应用于两个不同规模沉积物的流线段。第一个样品有一个固定的刻度覆盖在管道的横向区域。第二个样品中含有水垢和新鲜的碳氢化合物。用于部署的关键参数是移除的规模、时间、成本和管道的可重用性。成功的现场应用表明,该技术可以在不损坏基体的情况下完全清除碳钢管线上的结垢。去除率高达每分钟18英寸(IPM)。影响速度的主要因素是秤的厚度和真空效率。对管道内表面的分析表明,管道壁面没有结垢,保持了原有的完整性。高功率激光除鳞技术是目前除鳞方法的一种创新替代方案,目前的除鳞方法依赖于化学或机械手段去除水垢。光束的精确控制可以在不影响管线完整性的情况下瞄准刻度。该技术具有成本效益高、环境友好、延长管线使用寿命、无需更换、减少停机时间、减少人力、消除浪费等优点。它是实现净零和可持续运营的关键因素。
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引用次数: 0
Uncertainty and Sensitivity Analysis of Multi-Phase Flow in Fractured Rocks: A Pore-To-Field Scale Investigation 裂隙岩石中多相流的不确定性和敏感性分析:孔隙-场尺度研究
Pub Date : 2022-09-26 DOI: 10.2118/210131-ms
Xupeng He, Zhen Zhang, M. AlSinan, Yiteng Li, H. Kwak, H. Hoteit
Despite recent advancements in computational methods, it is still challenging to properly model fracture properties, such as relative permeability and hydraulic aperture, at the field scale. The challenge is in determining the most representative fracture properties, concluded from multi-scale data. In this study, we demonstrate how to capture fracture properties at the field scale from core-scale and pore-scale data through multi-scale uncertainty quantification, and assess how pore-scale processes can significantly impact the recovery factor. There are three components within our workflow: 1) performing high-resolution Navier-Stokes (NS) simulation at pore-scale to obtain hydraulic aperture of discrete single fractures, 2) embedding pore-scale parameters into core-scale for predicting field-scale objective, such as recovery factor, and 3) performing Monte Carlo simulations to determine the relationship effect of the pore-scale parameters to the field scale responding. At pore-scale, we start with four parameters that characterize the fractures: mean aperture, relative roughness, tortuosity, and the ratio of minimum to mean apertures. We then construct hydraulic aperture surrogates using an Artificial Neural Network (ANN). At the field scale, we deploy Long Short-Term Memory (LSTM) to capture the recovery factor at field-scale. The final results are the time-varying recovery factor and its sensitivity analysis. Monte Carlo simulation is performed on the final surrogate to produce the recovery factor value for various time-step. The result is beneficial for risk assessment and decision-making during the development of fractured reservoirs. Our method is the first to quantitatively estimate multi-scale parameters’ effect on recovery factors in two-phase flow in fractured media. This method also shows how we accommodate and deal with multi-scale parameters.
尽管最近计算方法取得了进步,但在现场尺度上正确模拟裂缝性质(如相对渗透率和水力孔径)仍然具有挑战性。难点在于如何从多尺度数据中确定最具代表性的裂缝性质。在这项研究中,我们展示了如何通过多尺度不确定性量化从岩心尺度和孔隙尺度数据中捕获现场尺度的裂缝性质,并评估了孔隙尺度过程如何显著影响采收率。在我们的工作流程中有三个组成部分:1)在孔隙尺度上进行高分辨率的Navier-Stokes (NS)模拟,以获得离散单裂缝的水力孔径;2)将孔隙尺度参数嵌入到岩心尺度中,以预测采收率等现场尺度目标;3)进行蒙特卡罗模拟,以确定孔隙尺度参数与现场尺度响应的关系。在孔隙尺度上,我们从表征裂缝的四个参数开始:平均孔径、相对粗糙度、弯曲度和最小孔径与平均孔径之比。然后,我们使用人工神经网络(ANN)构建水力孔径替代物。在油田规模上,我们部署了长短期记忆(LSTM)来捕获油田规模上的采收率。最后得到时变恢复系数及其灵敏度分析结果。对最终替代物进行蒙特卡罗模拟,得到不同时间步长的恢复系数值。研究结果为裂缝性储层开发过程中的风险评价和决策提供了依据。该方法首次定量评价了压裂介质中多尺度参数对两相流采收率的影响。该方法还显示了我们如何适应和处理多尺度参数。
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引用次数: 4
Coupled Enhanced Natural Gas Recovery and Blue Hydrogen (EGRBH) Generation 耦合强化天然气采收率和蓝氢(EGRBH)生成
Pub Date : 2022-09-26 DOI: 10.2118/210356-ms
D. Hatzignatiou, C. Ehlig-Economides
Natural gas can be used to generate either blue or grey hydrogen depending on whether or not the carbon dioxide byproduct is captured and stored. When captured, the carbon dioxide (CO2) produced from a steam methane reforming (SMR) or partial oxidation (POX) process can be injected into the same natural gas reservoir for enhanced gas recovery (EGR) while simultaneously storing CO2. The objective of this work is the effective integration of these three major processes – blue hydrogen generation, carbon dioxide capture and storage, and enhanced natural gas production. Surface processes include separation of methane from CO2 and other inorganic and organic components in the produced natural gas. Produced CO2 will be injected back into the reservoir, and other components would be managed in ways standard to produced natural gas processing. An SMR or POX process followed by a shift reaction one will generate hydrogen and CO2 followed by separation of the hydrogen and CO2. To avoid a need for post combustion capture, continuous operation can use produced hydrogen to energize the SMR process. Integration of natural gas reservoir production, blue hydrogen generation, and CO2 injection back into the same reservoir leads to a process termed enhanced gas recovery and blue hydrogen (EGRBH). To optimize the reservoir management, analytical and numerical simulation models that address physical mechanisms such as CO2 diffusion, advection, and CO2 solubility in connate water provide guidelines on placement of injection and production wells, on their geometry (vertical or horizontal) and completion interval locations, and on well operating conditions. Displacing methane with CO2 is a miscible process with favorable mobility ratio, and simulations show that the methane recovery factor at CO2 breakthrough depends on both molecular diffusion and dispersivity related to reservoir heterogeneity. Continued production at constant methane rate enables additional blue hydrogen generation while increasing CO2 flow through the reservoir under declining average reservoir pressure. Injection of additional CO2 captured from other stationary point sources can achieve enhanced CO2 storage (ECS) up to a limit pressure less than the original reservoir pressure. The EGRBH process produces blue hydrogen at a price competitive with gasoline or diesel for transportation applications. When used for power generation, blue hydrogen decarbonizes natural gas fired generation at lower cost than can be achieved with post combustion capture from standard natural gas power plants. Blue hydrogen is also less than half the cost of so-called green hydrogen produced via electrolysis using electricity generated with renewable energy. This appears to be an ideal approach for developing and producing new natural gas discoveries.
天然气可以用来产生蓝氢或灰氢,这取决于二氧化碳副产品是否被捕获和储存。当捕获后,蒸汽甲烷重整(SMR)或部分氧化(POX)过程产生的二氧化碳(CO2)可以注入到相同的天然气储层中,以提高天然气采收率(EGR),同时储存二氧化碳。这项工作的目标是有效整合这三个主要过程-蓝色氢生成,二氧化碳捕获和储存,以及提高天然气产量。表面工艺包括甲烷与二氧化碳的分离,以及生产的天然气中其他无机和有机成分的分离。生产出来的二氧化碳将被注入储层,其他成分将按照生产天然气处理的标准方式进行管理。SMR或POX过程随后发生移位反应,将产生氢气和二氧化碳,然后将氢气和二氧化碳分离。为了避免需要燃烧后捕获,连续操作可以使用产生的氢气为SMR过程供电。将天然气储层生产、蓝氢生成和二氧化碳注入到同一储层的整合过程称为提高天然气采收率和蓝氢(EGRBH)。为了优化油藏管理,分析和数值模拟模型解决了物理机制,如CO2扩散、平流和CO2在原生水中的溶解度,为注入井和生产井的布置、井的几何形状(垂直或水平)、完井段位置以及井的操作条件提供了指导。CO2驱替甲烷是一个具有良好流度比的混相过程,模拟结果表明,CO2突破处的甲烷采收率既取决于分子扩散,也取决于与储层非均质性相关的分散性。在恒定的甲烷速率下继续生产,可以产生额外的蓝氢,同时在平均储层压力下降的情况下增加储层的二氧化碳流量。注入从其他固定点源捕获的额外二氧化碳可以实现增强的二氧化碳储存(ECS),直至极限压力低于原始储层压力。EGRBH工艺生产蓝色氢的价格与汽油或柴油的运输应用具有竞争力。当用于发电时,与标准天然气发电厂的燃烧后捕集相比,蓝色氢使天然气发电脱碳的成本更低。蓝色氢的成本还不到使用可再生能源发电的电解生产的所谓绿色氢的一半。这似乎是开发和生产新天然气发现的理想方法。
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引用次数: 1
What to do with Produced Solids After Separation: Dewatering, Transport, and Disposal 如何处理分离后产生的固体:脱水、运输和处置
Pub Date : 2022-09-26 DOI: 10.2118/210003-ms
C. Rawlins
The primary role of offshore solids handling is to properly remove and dispose of produced solids, without interruption or shutdown. Most sand management papers focus on the separation component only (i.e., wellhead desander, jetting system, or produced water desander). However, 80% of the capital expenditure (CAPEX) is attributed to separating devices, and 80% of the operating expenditure (OPEX) in sand handling operations involves dewatering, transport, and disposal (D-T-D). The present work outlines questions to ask during facility design and provides guidelines, calculations, and examples on each of the sand handling steps to be implemented after separation. Sand handling is not a waste-stream treatment exercise but a critical flow assurance issue. Following all five steps of Facilities Sand Management (FSM) will maximize hydrocarbon production and minimize the operating costs.
海上固体处理的主要作用是在不中断或关闭的情况下,适当地移除和处置产出的固体。大多数砂管理论文只关注分离组件(即井口除砂器、喷射系统或产出水除砂器)。然而,80%的资本支出(CAPEX)用于分离设备,80%的砂处理操作支出(OPEX)涉及脱水、运输和处置(D-T-D)。本工作概述了设备设计过程中需要考虑的问题,并提供了分离后每个砂处理步骤的指南、计算和示例。砂处理不是一个废物流处理练习,而是一个关键的流动保障问题。遵循设施砂管理(FSM)的所有五个步骤,将最大限度地提高油气产量并降低运营成本。
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引用次数: 0
Next Generation Acid System — Deep-Penetrating Non-Corrosive Fluid for High Temperature Sandstone Stimulation 新一代酸系统——高温砂岩增产用深穿无腐蚀性流体
Pub Date : 2022-09-26 DOI: 10.2118/210381-ms
Ahmed S. Zakaria, H. Hudson
In high-temperature sandstone reservoirs especially at temperatures above 450°F, the rapid reaction of the acid treatment fluid and the secondary/tertiary reactions with the clays lead to formation damage. Moreover, at these high temperatures, the HCl/HF based acid systems are extremely corrosive to the wellbore tubers and downhole equipment's. This paper presents the next generation acid system that utilizes non-corrosive fluids to generate HF acid for high temperature sandstone stimulation. The non-corrosive deep-penetrating acid is a neutral, non-reactive treatment fluid at the surface and only when it is injected in the formation, it generates HF at a controlled rate in situ under temperature and time. The in-situ generated HF at a controlled rate allows for deep penetration of the acid in the formation. A series of solubility testing in HPHT reactor was first conducted to understand the chemical reactions that generate the acid as a function of temperature, concentration of acid generating components, and time, and to identify the optimum composition that maximize the dissolving of quartz and minimize the potential precipitation from reaction with clay minerals. Coreflow testing was then conducted at 475°F using 1.5″ in diameter and 6″ in length Berea sandstone cores to evaluate the performance of the new acid system for sandstone stimulation. Solubility testing showed that the new acid system has high dissolving power for calcite and silica and potential to minimize precipitations when reacted with clays. In Coreflow testing, the non-corrosive deep penetrating acid is effective to stimulate sandstone and provides remarkable permeability improvement by at least 60% at 475°F. Because of the in-situ controlled generation of HF, it penetrates deeper in the formation and minimizes the potential for precipitations. The non-corrosive deep-penetrating fluid system provides the industry with an effective solution to deeply stimulate sandstone reservoirs unlocking the full potential especially at temperatures above 450°F, and a safe non-corrosive fluid for wellbore tubulars and equipment. Moreover, the new fluid technology would eliminate the need for acid tanks on site, reduce transportation difficulties, and eliminates HSE concerns and acid exposure to personnel in the field.
在高温砂岩储层中,特别是温度高于450°F的储层中,酸处理液的快速反应以及与粘土的二次/三级反应会导致地层损坏。此外,在这种高温下,HCl/HF基酸体系对井筒管柱和井下设备具有极强的腐蚀性。本文介绍了新一代酸系统,该系统利用无腐蚀性流体产生HF酸,用于高温砂岩增产。这种无腐蚀性的深穿酸在地面上是一种中性的、无反应的处理液,只有当它被注入地层时,它才能在温度和时间下以可控的速率在原位产生HF。在可控速率下,原位生成的HF允许酸在地层中深入渗透。首先在高温高压反应器中进行了一系列溶解度测试,以了解产生酸的化学反应与温度、产酸组分浓度和时间的关系,并确定最佳成分,最大限度地溶解石英,最大限度地减少与粘土矿物反应产生的潜在沉淀。然后,在475°F的温度下,使用直径为1.5″、长度为6″的Berea砂岩岩心进行岩心回流测试,以评估新酸体系对砂岩增产的性能。溶解度测试表明,新酸体系对方解石和二氧化硅具有较高的溶解能力,并有可能在与粘土反应时减少沉淀。在Coreflow测试中,无腐蚀性深穿酸对砂岩有效增产,并在475°F时显著提高了至少60%的渗透率。由于HF的原位控制生成,它在地层中穿透更深,并最大限度地减少了沉淀的可能性。无腐蚀性的深穿流体系统为行业提供了一种有效的解决方案,可以深度刺激砂岩储层,释放全部潜力,特别是在450°F以上的温度下,也是一种安全的无腐蚀性流体,用于井筒管柱和设备。此外,新流体技术将消除现场酸罐的需求,减少运输困难,消除HSE问题和现场人员的酸暴露。
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引用次数: 0
Economic Evaluation of Polymer Flood Field Test in Heavy Oil Reservoir on Alaska North Slope 阿拉斯加北坡稠油油藏聚合物驱现场试验经济评价
Pub Date : 2022-09-26 DOI: 10.2118/210000-ms
C. Keith, Xindan Wang, Yin Zhang, A. Dandekar, S. Ning
Since August 2018, a polymer flooding field pilot has been underway in an unconsolidated heavy oil reservoir on the Alaska North Slope (ANS). Previously, a reservoir simulation model was constructed and calibrated to predict the oil recovery of the field test; it demonstrated that polymer flooding is technically feasible to significantly improve oil recovery from heavy oil reservoirs on the Alaska North Slope. However, the economic performance of the pilot, critical to determining its success, has not been investigated, which is another key metric used in assessing the overall performance of the field pilot. Therefore, this study focuses on evaluating the project's economic performance by integrating the calibrated simulation model with an economic model. The investigation results demonstrate that the project value remains profitable for all polymer flood scenarios at conservative economic parameters. Thus, the use of polymer flooding over waterflooding is attractive. However, the predicted value changes meaningfully between the scenarios, emphasizing that a simulation model should be taken as a "living forecast". Subsequently, an economic sensitivity analysis is conducted to provide recommendations for continued operation of the ongoing field pilot and future polymer flood designs. The results indicate that a higher polymer concentration can be injected due to the development of fractures in the pilot reservoir. The throughput rate should remain high without exceeding operating constraints. A calculated point-forward polymer utilization parameter indicates a decreasing efficiency of the polymer flood at later times in the pattern life. Future projects will benefit from starting polymer injection earlier in the pattern life. A pattern with tighter horizontal well spacing will observe a greater incremental benefit from polymer flooding. This case study provides important insight for the broader discussion of polymer flood design from the economic perspective. It illustrates how expectations for performance may change as additional data is collected. It also formalizes the concept of "point-forward utilization" to evaluate the incremental efficiency of additional chemical injection.
自2018年8月以来,在阿拉斯加北坡(ANS)的一个未固结稠油油藏中进行了聚合物驱油田试验。在此之前,建立并校准了储层模拟模型,以预测现场测试的采收率;这表明聚合物驱在技术上是可行的,可以显著提高阿拉斯加北坡稠油油藏的采收率。然而,作为决定其成功与否的关键因素,试点项目的经济效益尚未得到调查,而经济效益是评估现场试点项目整体绩效的另一个关键指标。因此,本研究的重点是通过将校准的模拟模型与经济模型相结合来评估项目的经济绩效。调查结果表明,在保守的经济参数下,所有聚合物驱方案的项目价值都是有利可图的。因此,采用聚合物驱取代水驱是很有吸引力的。然而,不同情景之间的预测值变化是有意义的,强调模拟模型应该被视为“活的预报”。随后,进行经济敏感性分析,为正在进行的现场试验和未来的聚合物驱设计提供建议。结果表明,由于先导储层裂缝的发育,可以注入更高浓度的聚合物。在不超出操作限制的情况下,吞吐量应该保持高水平。计算得到的点正向聚合物利用参数表明,在储层寿命后期,聚合物驱的效率呈下降趋势。未来的项目将受益于在模式生命周期早期开始聚合物注入。水平井间距越小,聚合物驱的增产效果越好。该案例研究为从经济角度更广泛地讨论聚合物驱设计提供了重要的见解。它说明了性能期望如何随着收集到的额外数据而变化。它还形式化了“点前利用”的概念,以评估额外化学注入的增量效率。
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引用次数: 2
Novel Method to Detect Fracture Closure Event Using Continuous Wavelet Transform 基于连续小波变换的裂缝闭合事件检测新方法
Pub Date : 2022-09-26 DOI: 10.2118/210267-ms
Mohamed Adel Gabry, I. Eltaleb, M. Soliman, S. Farouq Ali
The Diagnostic Fracture Injection Test (DFIT) is widely used to get the fracture closure pressure, reservoir permeability, and reservoir pressure. Conventional methods for analyzing DFIT are based on the assumption of a vertical well but fail for horizontal wells drilled in ultra-low permeability reservoirs with potential multiple closures. There is still a significant debate about the rigorousness and validity of these techniques due to the complexity of the hydraulic fracture opening and closure process and assumptions of conventional fracture detection methods. In this study, a new signal processing approach was proposed by M.Y. Soliman, U. Ebru, F. Siddiqi, A.Rezaei, and I. Eltaleb (2019) and (2020) was extended to use the continuous wavelet transform to identify the closure time and pressure. The new method was applied to synthetic and actual field data. The synthetic data were produced using commercial fracture simulators based on fracture propagation and closure simulation principles with predefined fracture closure. To determine this closure instant, we decompose the pressure fall-off signal as the output of the fracture system into multiple levels with different frequencies using the continuous wavelet transform. This "short wavy" function is stretched or compressed and placed at many positions along the signal to be analyzed. The wavelet is then multiplied term-by-term by the signal, and each product yields a wavelet coefficient value. The signal energy is observed during the fracture closure process (pressure fall-off) and the fracture closure event is identified when the signal energy stabilizes to a minimum level. Because of the uncertainty of the real field fracture closure, a predefined simple synthetic fracture simulation with known fracture closure was used to validate the new methodology. The new continuous wavelet transform technique showed clear success without any prior assumptions or the need for additional reservoir data. The new methodology is also extended to actual field cases and showed the same success as conventional classical methods.
诊断性裂缝注入试验(DFIT)被广泛用于测量裂缝闭合压力、储层渗透率和储层压力。传统的DFIT分析方法是基于直井的假设,但不适用于可能多次闭井的超低渗透油藏中的水平井。由于水力裂缝开启和关闭过程的复杂性以及传统裂缝检测方法的假设,这些技术的严谨性和有效性仍然存在很大的争议。在本研究中,M.Y. Soliman, U. Ebru, F. Siddiqi, a . rezaei和I. Eltaleb(2019)提出了一种新的信号处理方法,并扩展了(2020)使用连续小波变换来识别关闭时间和压力。将新方法应用于综合资料和实际现场资料。基于裂缝扩展和闭合模拟原理,使用商用裂缝模拟器生成合成数据,并预置裂缝闭合。为了确定该闭合时刻,我们利用连续小波变换将作为裂缝系统输出的压力下降信号分解成不同频率的多级信号。这个“短波”函数被拉伸或压缩,并放置在待分析信号的许多位置。然后将小波逐项与信号相乘,每个乘积产生一个小波系数值。在裂缝闭合过程(压力下降)中观察信号能量,当信号能量稳定到最低水平时识别裂缝闭合事件。由于实际现场裂缝闭合的不确定性,采用预先定义的、已知裂缝闭合的简单合成裂缝模拟来验证新方法。新的连续小波变换技术在没有任何预先假设或需要额外油藏数据的情况下取得了明显的成功。新方法也被推广到实际的现场案例中,并取得了与传统经典方法相同的成功。
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引用次数: 0
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