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Investigation on tribological behaviour of poly (methyl methacrylate) biocomposite containing hydroxyapatite 含羟基磷灰石的聚(甲基丙烯酸甲酯)生物复合材料的摩擦学行为研究
IF 2.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-12-01 DOI: 10.1680/jemmr.23.00039
Mine Kırkbınar, Erhan İbrahimoğlu, S. Yetgin, Fatih Çalışkan
PMMA, a thermoplastic polymer, is widely used in biomedical applications like bone cement. However, it is known to have low wear resistance. To enhance its tribological behavior, a reinforcement phase is necessary. For this purpose, in this study, homemade hydroxyapatite (HAp) was utilized to enhance the mechanical properties and wear resistance of PMMA, while also increasing its biocompatibility. The HAp was reinforced into the PMMA matrix to enable its use under load. Using the thermal extraction method, natural raw materials were used to successfully synthesize homemade HAp powder. The powder's elemental composition was determined using an X-ray fluorescence spectrometer (XRF). The d0.5 of HAp powders in particle size analysis was 7.464 µm. Hot isostatic pressing was used to create PMMA-HAp biocomposites with various HAp rates (5%, 10%, and 15% wt.) in the PMMA (HIP). The wear morphology was characterized by scanning electron microscopy (SEM). The SEM images showed a severe abrasive wear mechanism, but a relatively stable wear surface was observed that indicated slight abrasion during the wear tests with the increase of HAp ratio. The wear tests were carried out with a ball-on-disc system under dry environment conditions at sliding speed between 0.5-1.0 m/s and loads of 10-20-30 N. The highest wear rate was obtained in 15% HAp reinforced PMMA with a sliding speed of 1.0 m/s and value of 4.72x10-4 mm3/Nm under 20 N load. The HIPed densities of the samples increased from 1.15 to 1.31 g/cm3 with increasing the amount of HAp. Similarly, the Vickers test results showed that the hardness values increased from 14.76 Hv to 22.03 Hv.
PMMA是一种热塑性聚合物,广泛应用于骨水泥等生物医学领域。然而,众所周知,它的耐磨性很低。为了提高其摩擦学性能,需要一个增强相。为此,本研究利用自制羟基磷灰石(HAp)增强PMMA的力学性能和耐磨性,同时提高其生物相容性。HAp被增强到PMMA矩阵中,使其能够在负载下使用。采用热萃取法,以天然原料为原料,成功合成了自制HAp粉末。用x射线荧光光谱仪(XRF)测定了粉末的元素组成。HAp粉末粒度分析d0.5为7.464µm。采用热等静压法制备PMMA (HIP)中不同HAp率(5%、10%和15%重量)的PMMA-HAp生物复合材料。利用扫描电镜(SEM)对磨损形貌进行了表征。SEM图像显示出严重的磨粒磨损机制,但随着HAp比的增加,磨损表面相对稳定,磨损程度较轻。在干燥环境条件下,在滑动速度为0.5-1.0 m/s,载荷为10-20-30 N的条件下,采用球盘系统进行磨损试验。在20 N载荷下,15% HAp增强PMMA的磨损率最高,滑动速度为1.0 m/s,值为4.72 × 10-4 mm3/Nm。随着HAp用量的增加,样品的HIPed密度由1.15 g/cm3增加到1.31 g/cm3。维氏试验结果表明,硬度值由14.76 Hv提高到22.03 Hv。
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引用次数: 0
Preparation of mesophase pitch based graphite foams at atmospheric pressure 在常压下制备介相沥青基石墨泡沫
IF 2.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-12-01 DOI: 10.1680/jemmr.23.00037
Jing Xia, Yuan Gao, Shuxiang Li, Dakui Zhang, Keliang Pang
Mesophase pitch based graphite foams have attracted an increasing attention because of their broad applications in thermal management, catalysis and so on. However, the common approach of high pressure method to fabricate graphite foams is complex and risky. Herein, the research reports a simple and relatively safe technique for preparation of mesophase pitch based graphite foams, which is conducted under atmospheric pressure.Through foaming of mesophase pitch in the presence of epoxy resin at 700°C under atmospheric pressure and graphitization at 3000°C, the graphite foam is fabricated.The obtained graphite foam is highly graphitic and has an open pore structure, the interlayer spacing of the (002) plane of which is about 0.3366 nm. Its density is 0.52 g/cm3 with a porosity of 73.5%. The properties of graphite foams can be tailored by pitch particle sizes and foaming temperatures. With the increase of pitch particle sizes from <25 to 75-150 μm or foaming temperatures from 400 to 850°C, the pore sizes vary from 10-25 μm to 35-90 μm, and their bulk densities change from 0.50 to 1.11 g/cm3. Also, a foaming mechanism is proposed that the residue of epoxy resin can form a framework during heating, in which the pitch softens and decomposes forming the foam. This study suggests a relatively simple and safe method for production of graphite foams from the mesophase pitch.
基于中间沥青的石墨泡沫因其在热管理、催化等方面的广泛应用而受到越来越多的关注。然而,常用的高压法制备石墨泡沫既复杂又有风险。本研究报告介绍了一种在常压下制备介相沥青基石墨泡沫的简单而相对安全的技术。其密度为 0.52 克/立方厘米,孔隙率为 73.5%。石墨泡沫的特性可以通过沥青颗粒大小和发泡温度来调整。随着沥青粒径从 <25 μm 增加到 75-150 μm,或发泡温度从 400°C 增加到 850°C,孔径从 10-25 μm 增加到 35-90 μm,体积密度从 0.50 g/cm3 增加到 1.11 g/cm3。此外,还提出了一种发泡机制,即环氧树脂的残留物在加热过程中会形成一个框架,沥青在此框架中软化并分解形成泡沫。这项研究为利用介相沥青生产石墨泡沫提供了一种相对简单和安全的方法。
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引用次数: 0
An experimental study on the sulfuric acid resistance of mineral additive mortars 矿物添加剂砂浆耐硫酸性能的实验研究
IF 2.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-12-01 DOI: 10.1680/jemmr.23.00001
Cebrail Kaplan, Behçet Dündar, Emriye Çınar Resuloğulları
Mineral additives are preferred to improve the physical, mechanical and durability properties of cement-based composites and to reduce the use of cement in order to prevent environmental pollution and high production costs. Within the scope of this study, a new pozzolanic material, Ground Profillite Powder (GPP), was evaluated by comparing it with Granular Ground Blast Furnace Slag (GGBFS), and it was used as a substitution with cement at rates of 5%, 10% and 15% by weight. The effects of these two mineral additives on the mechanical and physical properties of mortars and their resistance to Sulfuric Acid (SA) were investigated. In the production of the mortar samples, CEM I 42.5/R type Portland Cement (OPC) was used as the binder, and 0-4 mm crushed sand was used as the aggregate. Mineral additive and non-additive mortars produced in the laboratory environment in dimensions of 40x40x160 mm; spreading values, bending and compressive strengths, water absorption and porosity values and weight and strength loss values under the effect of SA were examined comparatively. It was determined that the mortar samples produced using GPP showed higher resistance to SA attacks than the pure and GGBFS added mortars, reducing weight losses up to 21% and compressive strength losses up to 30%.
为了改善水泥基复合材料的物理、机械和耐久性,减少水泥的使用,防止环境污染和生产成本高,矿物添加剂是首选。在本研究范围内,通过将一种新型火山灰材料——磨碎型铝粉(GPP)与颗粒状磨碎高炉渣(GGBFS)进行比较,对其进行了评价,并以5%、10%和15%的重量比例替代水泥。研究了这两种矿物添加剂对砂浆力学、物理性能及抗硫酸性能的影响。在砂浆样品的制作中,采用CEM I 42.5/R型波特兰水泥(OPC)作为粘结剂,0-4 mm碎砂作为骨料。实验室环境下生产的尺寸为40x40x160 mm的矿物添加剂和非添加剂砂浆;对SA作用下的拉伸值、弯曲强度和抗压强度、吸水率和孔隙率以及重量和强度损失值进行了比较研究。经测定,使用GPP生产的砂浆样品比纯和添加GGBFS的砂浆具有更高的抗SA攻击能力,可减少高达21%的重量损失和高达30%的抗压强度损失。
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引用次数: 0
Investigation on tensile strength of CMT and P-CMT joints of AA8011 aluminum alloy 关于 AA8011 铝合金 CMT 和 P-CMT 接头拉伸强度的研究
IF 2.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-12-01 DOI: 10.1680/jemmr.23.00102
R. Sasidharan, C. Rajendran, Tushar Sonar, Mikhail Ivanov
The advanced variant of gas metal arc welding (GMAW) known as cold metal transfer (CMT) developed by Fronius in Austria is used to overcome the heat input and fusion related issues such as porosity and cracking in welding of AA8011-H18 alloy sheets. The 3 mm thick sheets of AA8011-H18 alloy were welded using normal CMT-GMAW and pulsed CMT (PCMT-GMAW) processes. The microstructure of weld metal (WM) and heat affected zone (HAZ) was analysed using optical microscope. The tensile properties and hardness of joints were evaluated and compared. Results revealed that the PCMT-GMAW joints showed 26.45%, 48.97% and 40.42% improvement in tensile strength, yield strength and elongation compared to CMT-GMAW joints. The superior tensile performance of PCMT-GMAW joints compared to CMT-GMAW joints is due to the current pulsing effects along with wire retraction mechanism which aids in reducing the heat input and controlled droplet transfer.
奥地利的Fronius公司开发了一种先进的气体金属电弧焊(GMAW),即冷金属转移(CMT),用于克服AA8011-H18合金板材焊接中的热输入和熔化相关问题,如气孔和开裂。采用常规CMT- gmaw和脉冲CMT (PCMT-GMAW)工艺焊接3mm厚的AA8011-H18合金板材。利用光学显微镜对焊缝金属(WM)和热影响区(HAZ)的显微组织进行了分析。对接头的拉伸性能和硬度进行了评价和比较。结果表明,PCMT-GMAW接头的抗拉强度、屈服强度和伸长率分别比CMT-GMAW接头提高了26.45%、48.97%和40.42%。与CMT-GMAW接头相比,PCMT-GMAW接头优越的拉伸性能是由于电流脉冲效应和金属丝收缩机制,有助于减少热量输入和控制液滴传递。
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引用次数: 0
Role of bond coat deposition method in the hot corrosion behavior of CSZ thermal barrier coatings 粘结层沉积方法在CSZ热障涂层热腐蚀行为中的作用
IF 2.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-11-07 DOI: 10.1680/jemmr.22.00187
Babak Mousavi, Mohammad Farvizi, Ali Shamsipoor, Mohammad Reza Rahimipour, Ahmad Keyvani
In this research, a NiCrAlY bond coat was applied using two methods – namely, conventional air plasma spraying (APS) and new spark plasma sintering (SPS) technique – on an Inconel-738 substrate. The ceria-stabilized zirconia (CSZ) topcoat was similar in both samples and deposited using the APS method. The hot corrosion performance of the fabricated thermal barrier coatings (TBCs) was studied at 950°C in a sodium sulfate (Na2SO4)–55 wt.% vanadium (V) oxide (V2O5) corrosive salt environment. The results showed that the hot corrosion resistance of the coating system with an SPS-processed NiCrAlY bond coat and a CSZ topcoat was much better than that of the conventional TBC sample because the adhesion of the bond coat to the substrate was very good in this sample, and the interface was free of any defects such as cracks and porosities. According to these results, no spallation was observed in the SPS-processed coating up to 38 h, while for the CSZ topcoat with an APS-processed bond coat, spallation occurred after 24 h.
在这项研究中,NiCrAlY结合涂层采用两种方法-即传统的空气等离子喷涂(APS)和新的火花等离子烧结(SPS)技术-在Inconel-738基板上。两种样品的铈稳定氧化锆(CSZ)面漆相似,采用APS法沉积。在硫酸钠(Na2SO4) -55 wt.%钒(V)氧化物(V2O5)腐蚀盐环境中,在950℃下研究了制备的热障涂层(tbc)的热腐蚀性能。结果表明:sps处理NiCrAlY结合层和CSZ面涂层的涂层体系的耐热腐蚀性能明显优于常规TBC样品,因为该样品中结合层与基体的附着力非常好,并且界面没有任何裂纹和孔隙等缺陷。根据这些结果,sps处理的面漆在38 h内没有出现剥落现象,而带有aps处理的粘结层的CSZ面漆在24 h后就出现了剥落现象。
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引用次数: 0
Impact of solution chemistry on morphology of enzyme-induced calcium carbonate precipitate 溶液化学对酶促碳酸钙沉淀形态的影响
IF 2.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-11-07 DOI: 10.1680/jemmr.23.00022
Aishwarya Thirumalairaju, Ashish Juneja
Enzyme-induced calcium carbonate precipitation (EICP) through the urea hydrolysis pathway has been widely studied for various applications. The EICP solution comprises urea, a calcium source (usually calcium chloride) and the enzyme urease. This study addressed the effect of the chemical concentration of the EICP solution on the morphology of the calcium carbonate product. This was achieved by varying the concentration of urea–calcium chloride and urease activity. The duration of the reaction was the third variable. The precipitation efficiency and the interface shearing resistance were reported. Precipitation efficiency decreased as the concentration of urea–calcium chloride reached beyond 0.75 mol/l. The calcium carbonate polymorph was predominantly calcite. Its crystal size and shape did, however, vary, depending on the precipitation conditions. The findings showed that the urease activity promoted the formation of rhombohedral calcite in the presence of adequate calcium ions and urea. Spherical calcite was formed when the urease activity was further increased. The morphology of calcite evolved from a single, uniform, smooth spherical crystal to a polycrystalline formation with orthorhombic protrusions. The crystals tended to grow as the reaction time increased, resulting in aggregation, when the urease levels crossed 30 kU/l. It was noted that spherical crystals exhibited stronger interface shearing resistance than rhombohedral crystals.
酶促碳酸钙沉淀(EICP)通过尿素水解途径得到了广泛的研究和应用。EICP溶液由尿素、钙源(通常是氯化钙)和脲酶组成。本研究探讨了EICP溶液的化学浓度对碳酸钙产物形貌的影响。这是通过改变尿素氯化钙浓度和脲酶活性来实现的。反应的持续时间是第三个变量。报道了析出效率和界面抗剪切性能。当尿素-氯化钙浓度超过0.75 mol/l时,沉淀效率下降。碳酸钙多晶型以方解石为主。然而,它的晶体大小和形状确实因降水条件而异。结果表明,在钙离子和尿素充足的条件下,脲酶活性促进方解石的形成。进一步提高脲酶活性,形成球形方解石。方解石的形态由单一、均匀、光滑的球形晶体演变为具有正交凸体的多晶结构。当脲酶浓度超过30 kU/l时,随着反应时间的延长,结晶逐渐长大,形成聚集。结果表明,球形晶体比菱形晶体具有更强的界面抗剪切能力。
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引用次数: 0
Pretreatment impact on electrochemically synthesized graphene oxide 预处理对电化学合成氧化石墨烯的影响
IF 2.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-11-07 DOI: 10.1680/jemmr.23.00011
Tamer Güzel
The production of graphene oxide by the electrochemical method is more environmentally friendly, faster and suitable for mass production than the chemical method. Although this technique is very practical, the correct parameters must be selected to produce graphene oxide. Therefore, it is very important to investigate the factors affecting graphene oxide synthesis in the electrochemical process. In this study, the effect of pretreatment on graphene oxide produced by the electrochemical method was investigated. Structural characterization of the produced graphene oxide was carried out using X-ray diffraction, Raman spectroscopy and energy-dispersive X-ray spectroscopy, while morphological research was performed using scanning electron microscopy. Due to the increase in the electrochemical oxidation performance of dilute nitric acid with the effect of the pretreatment process, an effective increase in the oxygen content in the structure of graphene oxide was detected.
电化学法制备氧化石墨烯比化学法制备氧化石墨烯更环保、速度更快、适合批量生产。虽然这项技术非常实用,但必须选择正确的参数才能生产氧化石墨烯。因此,研究电化学过程中影响氧化石墨烯合成的因素是十分重要的。本研究考察了预处理对电化学法制备氧化石墨烯的影响。利用x射线衍射、拉曼光谱和能量色散x射线光谱对制备的氧化石墨烯进行了结构表征,并利用扫描电镜进行了形态研究。由于预处理工艺的作用提高了稀硝酸的电化学氧化性能,因此检测到氧化石墨烯结构中的氧含量有效增加。
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引用次数: 0
Engineering performance of lightweight geomaterial influenced by EPS density and mix ratio EPS密度和配合比对轻质土工材料工程性能的影响
IF 2.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-11-02 DOI: 10.1680/jemmr.23.00041
Anupam Yogendra Pande, Amit Harihar Padade
This paper highlights the engineering behavior of an expanded-polystyrene (EPS)-bead-based fly ash geomaterial (FAGM). The proposed geomaterial was prepared by blending EPS beads of different densities and fly ash contents with cement as a binding agent. The effects of three different EPS bead densities (25, 30 and 35 kg/m3), four EPS mix ratios (0.5–2.0%) and two cement contents (15 and 20%) on density, compressive strength at three different curing periods, 7, 28 and 90 days; and elasticity modulus were studied. It was concluded that the behavior of FAGM prepared with low-density and low-content EPS is analogous to that of FAGM prepared with high-density and high-content EPS. To evaluate the performance of FAGM as a lightweight and strong material, an empirical ratio of strength to density is defined. FAGM with low-density and high-content EPS can be used as an efficient lightweight filling material, whereas FAGM with high-density and low-content EPS can be used as a strong filling material. Moreover, the geomaterial, which is mainly formed from a freely available industrial byproduct, can be strongly used as a replacement for EPS geofoam blocks.
本文重点研究了膨胀聚苯乙烯(EPS)-头基粉煤灰土工材料(FAGM)的工程性能。采用不同密度和粉煤灰掺量的EPS微珠,以水泥为粘结剂,制备了该土工材料。3种不同EPS胶凝头密度(25、30和35 kg/m3)、4种EPS掺量(0.5 ~ 2.0%)和2种水泥掺量(15%和20%)对7、28和90 d养护时密度和抗压强度的影响;并对弹性模量进行了研究。结果表明,低密度、低含量EPS制备的FAGM的性能与高密度、高含量EPS制备的FAGM的性能相似。为了评估FAGM作为轻质强材料的性能,定义了强度与密度的经验比。具有低密度、高含量EPS的FAGM可以作为一种高效的轻质填充材料,而具有高密度、低含量EPS的FAGM可以作为一种强填充材料。此外,这种主要由工业副产品形成的土工材料可以作为EPS土工泡沫砌块的替代品。
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引用次数: 0
First-principles modeling of molecular adsorption on an InSe monolayer InSe单层分子吸附的第一性原理模型
IF 2.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-10-13 DOI: 10.1680/jemmr.22.00216
Xue Lei, Anatoly F Zatsepin
In this paper, it is demonstrated that the calculated physical adsorption energies, substrate–adsorbent distances and substrate distortions strongly depend on the size of the employed supercell and particularly on the type of optimization in the case of very flexible two-dimensional monolayers, such as indium (II) selenide (InSe). It has been established that calculations with optimization of only atomic positions and calculations with optimization of atomic positions and lattice parameters can give energies of different signs and values. In-plane (stretching and compression) and out-of-plane (ripple formation) distortions also lead to significant changes in the calculated adsorption energies. The influence of substrate flexibility and adsorption on the electronic structure and optical properties is also discussed.
在本文中,证明了计算出的物理吸附能、基质-吸附剂距离和基质变形在很大程度上取决于所使用的超级单体的大小,特别是在非常灵活的二维单层(如硒化铟(InSe))的情况下的优化类型。已经证明,仅对原子位置进行优化计算和对原子位置和晶格参数进行优化计算可以得到不同符号和数值的能量。面内(拉伸和压缩)和面外(波纹形成)变形也会导致计算出的吸附能发生显著变化。讨论了衬底柔韧性和吸附对电子结构和光学性能的影响。
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引用次数: 0
Deterioration law and mechanism of autoclaved aerated concrete under sulfate attack 硫酸盐侵蚀下蒸压加气混凝土劣化规律及机理
IF 2.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-10-13 DOI: 10.1680/jemmr.23.00047
Haoran Wang, Rongsheng Xu, Lu Wei, Jian Lin, Dongping Wu
Autoclaved aerated concrete (AAC) is a lightweight porous material, which is widely used as wall material. However, the performance of AAC under sulfate attack is still unclear. Therefore, this experiment investigated the performance changes of AAC with different bulk densities in sodium sulfate solution. Meanwhile, the influence of B05 grade AAC under erosion by sodium sulfate, magnesium sulfate and ammonium sulfate solutions was studied separately, and the degradation degree of its performance in different concentrations of sodium sulfate solution was analyzed. Mass change, relative dynamic modulus of elasticity (E rd) and compressive strength, mineral phase and micromorphologies were investigated. The results revealed that E rd decreased more obviously with a higher bulk density class, but the variety of the compressive strength was inversed. Moreover, the performances of AAC samples degraded more significantly while they were exposed to sodium sulfate solution. With an increase in sulfate solution concentration, the performance of AAC deteriorated more seriously.
蒸压加气混凝土(AAC)是一种轻质多孔材料,被广泛用作墙体材料。然而,硫酸盐侵蚀下AAC的性能尚不清楚。因此,本实验研究了不同容重的AAC在硫酸钠溶液中的性能变化。同时,分别研究了硫酸钠、硫酸镁和硫酸铵溶液对B05级AAC的侵蚀影响,并分析了其性能在不同浓度硫酸钠溶液中的降解程度。研究了质量变化、相对动态弹性模量(E rd)和抗压强度、矿物相和微观形貌。结果表明,随着容重等级的增加,E - rd的降低更为明显,而抗压强度的变化则相反。此外,AAC样品暴露于硫酸钠溶液时,其性能下降更为明显。随着硫酸盐溶液浓度的增加,AAC的性能恶化更为严重。
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引用次数: 0
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