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Performance enhancement of Sb2Se3 solar cell with IGZO and n-ZnO as electron transport layers 以 IGZO 和 n-ZnO 作为电子传输层的 Sb2Se3 太阳能电池的性能提升
IF 2.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-04-18 DOI: 10.1680/jemmr.23.00019
Pooja Chaudhary, Rajeev Kumar Chauhan, Rajan Mishra
A prototype of an antimony (III) selenide (Sb2Se3) solar cell with different electron transport layers (ETLs) was simulated using the Solar Cell Capacitance Simulator (SCAPS) software. The impact of two individual ETLs – namely, indium gallium zinc oxide (IGZO) and n-type zinc oxide (n-ZnO) – was analyzed, and it was found out that n-ZnO was best for the ETL. The n-ZnO, antimony (III) selenide and Indium gallium zinc oxide (IGZO) layers in the newly proposed structure have respective thicknesses of 50, 300 and 20 nm. To achieve the optimum performance of this prototype, the acceptor concentration of copper (II) oxide is taken as 1018 cm−2 and the donor concentration of n-ZnO is taken as 1020 cm−2. The defect densities at antimony (III) selenide and antimony (III) selenide/n-ZnO are taken as 1013 and 1010 cm−2, respectively. They play a crucial part in device performance. With the optimized structure, a maximum power conversion efficiency of up to 31.72% (V OC = 1.148 V, J SC = 48.30 mA/cm2 and fill factor = 88.50%) is obtained with n-ZnO as the ETL. For effective results, the defect densities at both interfaces are taken as 109 cm−2, and maximum efficiency is achieved. Numerical analysis of the proposed structure and study of various parameters such as thickness variation at the absorber layer, series resistance and temperature variation, defect density, metal function and interface density variation were done.
利用太阳能电池电容模拟器(SCAPS)软件模拟了具有不同电子传输层(ETL)的硒化锑(III)(Sb2Se3)太阳能电池原型。分析了两种独立 ETL(即铟镓氧化锌(IGZO)和 n 型氧化锌(n-ZnO))的影响,发现 n-ZnO 是最佳的 ETL。在新提出的结构中,n-ZnO、硒化锑(III)和氧化铟镓锌(IGZO)层的厚度分别为 50、300 和 20 纳米。为使原型达到最佳性能,氧化铜(II)的受体浓度取为 1018 cm-2,氧化铟镓锌的供体浓度取为 1020 cm-2。硒化锑(III)和硒化锑(III)/n-ZnO 的缺陷密度分别为 1013 和 1010 cm-2。它们对器件性能起着至关重要的作用。通过优化结构,以 n-ZnO 作为 ETL,可获得高达 31.72% 的最大功率转换效率(V OC = 1.148 V,J SC = 48.30 mA/cm2,填充因子 = 88.50%)。为获得有效结果,两个界面上的缺陷密度均取为 109 cm-2,从而实现了最高效率。对所提出的结构进行了数值分析,并研究了各种参数,如吸收层厚度变化、串联电阻和温度变化、缺陷密度、金属功能和界面密度变化。
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引用次数: 0
The shape recovery behavior of compressively deformed Fe–Mn–Si–Cr–Ni alloys 压缩变形铁-锰-硅-铬-镍合金的形状恢复行为
IF 2.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-04-16 DOI: 10.1680/jemmr.23.00090
A Syed Bava Bakrudeen, D Jeyasimman
Cylindrical alloys fabricated from shape memory Fe–xMn–5Si–5Ni–yCr were produced by utilizing diverse solid volume fractions through the use of the powder metallurgy and sintering technique. The shape recovery due to compressive force was analyzed and correlated with the volume fractions. A higher concentration of manganese (Mn) will result in a decrease in shape recovery as a result of the formation of oxides, precipitates and unintended intermetallics during the furnace cooling process. The dislocation occurring within and around the grain boundary is another significant factor contributing to the reduction in shape recovery. The increase in chromium (Cr) content reduces the likelihood of dislocation around the grain boundary. The effectiveness of compressive deformation was examined and correlated.
通过粉末冶金和烧结技术,利用不同的固体体积分数,制造出了由形状记忆铁-xMn-5Si-5Ni-yCr制成的圆柱形合金。对压缩力导致的形状恢复进行了分析,并将其与体积分数相关联。由于在熔炉冷却过程中会形成氧化物、沉淀物和意外的金属间化合物,因此锰(Mn)的浓度越高,形状恢复能力就越低。晶界内和晶界周围出现的位错是导致形状恢复能力下降的另一个重要因素。铬(Cr)含量的增加降低了在晶界周围发生位错的可能性。对压缩变形的效果进行了研究和相关分析。
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引用次数: 0
Study of a mechano-electrochemical model: a numerical and experimental approach 机械电化学模型研究:数值和实验方法
IF 2.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-04-05 DOI: 10.1680/jemmr.22.00179
Shengli Lv, Yuanyang Miao, Wei Zhang, Tirumalai S Srivatsan, Xiaosheng Gao
The mechanochemical effects of elasticity and plasticity are introduced into a peridynamic (PD) corrosion model. A PD equation that couples the mechanics and kinetics of electrochemistry is proposed for the first time. This clarifies the influence of the mechanical load in governing the occurrence of diffusion during corrosion. The phase changes experienced by a material are used to characterize the movement of the corrosion boundary, and the concentration of material points is used to characterize the degree and extent of damage caused to the chosen metal. Immersion tests and in situ electrochemical tests are carried out, and the results are used to explore the effects of stress and/or load on the kinetics of environment-induced damage to an aluminum alloy. The model predictions are in good agreement with the experimental observations. The results of this study demonstrate that a coupled mechano-electrochemical PD corrosion model can capture corrosion-induced damage and can be used to study damage propagation upon exposure to an aggressive environment.
在周动态(PD)腐蚀模型中引入了弹性和塑性的机械化学效应。首次提出了将力学和电化学动力学结合起来的 PD 方程。这阐明了机械载荷对腐蚀过程中发生扩散的影响。材料所经历的相变可用于描述腐蚀边界的移动,而材料点的浓度可用于描述所选金属受损的程度和范围。我们进行了浸泡试验和原位电化学试验,并利用试验结果探讨了应力和/或负载对铝合金环境诱导损伤动力学的影响。模型预测结果与实验观察结果十分吻合。研究结果表明,机械-电化学 PD 耦合腐蚀模型可以捕捉腐蚀诱导的损伤,并可用于研究暴露于侵蚀性环境时的损伤扩展。
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引用次数: 0
Preparation and characterization of expanded dickite/decanoic acid phase-change materials 膨润土/癸酸相变材料的制备与表征
IF 2.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-04-04 DOI: 10.1680/jemmr.22.00218
Hao Su, Zhonghua Ma, Mingtao Ding, Ye Li, Lianfa Dang, Kuo Yang, Fangfei Li, Bing Xue
The leakage of phase-change materials presents a significant challenge that impedes their application. Loading porous materials onto phase-change materials is an effective approach to addressing this issue. In this study, porous expanded dickite as a carrier was utilized to load decanoic acid and create a composite phase-change material. The loading content of decanoic acid was varied to obtain different composite phase-change materials. Fourier transform infrared spectroscopy analysis confirmed the formation of hydrogen bonds between the expanded dickite carrier and decanoic acid. Scanning electron microscopy images and energy-dispersive X-ray spectroscopy mapping results demonstrated that decanoic acid was evenly dispersed on the expanded dickite carrier without any agglomeration. The expanded dickite carrier effectively immobilized decanoic acid through hydrogen bonding, thereby preventing leakage, as long as the loading content of decanoic acid did not exceed 60%. The higher thermal conductivity of the expanded dickite carrier promoted the thermal conductivity of the expanded dickite/decanoic acid composite phase-change materials, enhancing the responsiveness of the composite phase-change materials to ambient temperature. The composite phase-change material containing 60 wt% decanoic acid exhibited excellent endothermic/exothermic cycle stability, and after six cycles, its latent heat remained stable.
相变材料的泄漏是阻碍其应用的一个重大挑战。在相变材料中添加多孔材料是解决这一问题的有效方法。在这项研究中,利用多孔膨胀屌石作为载体,加载癸酸,制成了一种复合相变材料。通过改变癸酸的负载量,可获得不同的复合相变材料。傅立叶变换红外光谱分析证实了膨胀屌石载体与癸酸之间形成了氢键。扫描电子显微镜图像和能量色散 X 射线光谱图结果表明,癸酸均匀地分散在膨胀屌石载体上,没有任何团聚现象。只要癸酸的负载量不超过 60%,膨胀屌石载体就能通过氢键有效固定癸酸,从而防止泄漏。膨胀屌石载体较高的热导率提高了膨胀屌石/癸酸复合相变材料的热导率,增强了复合相变材料对环境温度的响应性。含有 60 wt% 癸酸的复合相变材料表现出优异的内热/外热循环稳定性,经过六次循环后,其潜热保持稳定。
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引用次数: 0
Controllable preparation and electromagnetic wave absorption performance of compressible graphene aerogels 可压缩石墨烯气凝胶的可控制备和电磁波吸收性能
IF 2.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-03-04 DOI: 10.1680/jemmr.23.00015
Pingan Lu, Chenbo Liao, Dongjiu Zhang, Dongqing Liu, Mohamed M Ibrahim, Haifeng Cheng, Mohammed A Amin, Taishan Cao, Yingjun Deng, Wei Xie, Zeinhom M El-Bahy, Zhanhu Guo
In this study, an easy-operation developed method was adopted to generate ultralight and compressible graphene aerogels by using graphene oxide and ammonia. By changing the process parameters, such as reduction temperature, reducing agent content and ammonia concentration, the variation laws of density and pore size of aerogel were obtained, which was conducive to realizing the controllable preparation of aerogel structure. The prepared graphene aerogel has good compressive performance and its density can reach 5.26 mg/cm3. Though repeatedly compressed 200 times under the load that is 4000 times as large as its own weight, it still maintained the structural integrity and mechanical properties. An ideal model of three-dimensional graphene aerogel was constructed, and the electromagnetic wave absorption performance was simulated by computer simulation technology (CST) microwave studio. The results show that when the thickness, pore size and height of the sheet are 1.4 mm, 5 mm and 14 mm respectively, the optimal electromagnetic wave absorption effect of −31.08 dB can be obtained, and the effects of thickness, pore size and height of the sheet on the electromagnetic wave absorption performance are revealed, which provides a reference for the structural design of aerogel with both compressibility and electromagnetic wave absorption performance.
本研究采用一种易于操作的方法,利用氧化石墨烯和氨气生成超轻可压缩石墨烯气凝胶。通过改变还原温度、还原剂含量和氨气浓度等工艺参数,得到了气凝胶密度和孔径的变化规律,有利于实现气凝胶结构的可控制备。制备的石墨烯气凝胶具有良好的抗压性能,其密度可达 5.26 mg/cm3。在自重 4000 倍的载荷下反复压缩 200 次,仍能保持结构的完整性和力学性能。构建了三维石墨烯气凝胶的理想模型,并利用计算机仿真技术(CST)微波工作室模拟了其电磁波吸收性能。结果表明,当薄片厚度、孔径和高度分别为 1.4 毫米、5 毫米和 14 毫米时,可获得-31.08 dB 的最佳电磁波吸收效果,揭示了薄片厚度、孔径和高度对电磁波吸收性能的影响,为兼具可压缩性和电磁波吸收性能的气凝胶结构设计提供了参考。
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引用次数: 0
Chemically reduced silver nanoparticles towards photocatalytic and electrocatalytic applications 光催化和电催化应用中的化学还原银纳米粒子
IF 2.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-12-01 DOI: 10.1680/jemmr.23.00064
Da-Qing Tan, Meng-Yao Dong, Yi-jie Xia, Xuan-Ye Wang, Hui-Ge Wei
In virtue of unique physiochemical properties, silver nanoparticles (AgNPs) have attracted enormous research interest for versatile applications. It is critical to study the effect of the microstructure, e.g., the shape and the size of AgNPs on their performance. Herein, AgNPs with varying shapes and sizes were synthesized by varying the manner of the reducing agent NaBH4 added (i.e., multi-step and one-step reduction methods), and then were studied for photocatalytic of dyes and electrocatalytic oxidation of glucose. The results showed that triangular, spherical, or the mixture of triangular/spherical shaped AgNPs were obtained from multi-step reduction method, whereas only spherical shaped AgNPs were yielded from the one-step reduction method. The sizes could be manipulated by changing the concentrations of the reagents or the reaction temperature. The triangular shaped and smaller-sized AgNPs were more effective for photocatalytic of dyes, and the degradation percent of methylene blue was enhanced to 95% for the Ag-TiO2 complex from 50% for pure TiO2. Moreover, the spherical shaped AgNPs with smaller size could effectively detect glucose at a very low concentration of 5 to 10 mM with an excellent glucose tolerance.
银纳米颗粒由于其独特的物理化学性质,具有广泛的应用前景。研究AgNPs的微观结构,如形状和尺寸对其性能的影响是至关重要的。本文通过不同还原剂NaBH4的加入方式(即多步还原法和一步还原法)合成了不同形状和大小的AgNPs,并对其光催化染料和电催化氧化葡萄糖进行了研究。结果表明,多步还原法可得到三角形、球形或三角形/球形混合形状的AgNPs,而一步还原法只能得到球形AgNPs。大小可以通过改变试剂的浓度或反应温度来控制。三角形和较小尺寸的AgNPs对染料的光催化效果更好,Ag-TiO2配合物对亚甲基蓝的降解率从纯TiO2的50%提高到95%。此外,较小尺寸的球形AgNPs可以有效检测5 ~ 10 mM极低浓度的葡萄糖,具有良好的葡萄糖耐量。
{"title":"Chemically reduced silver nanoparticles towards photocatalytic and electrocatalytic applications","authors":"Da-Qing Tan, Meng-Yao Dong, Yi-jie Xia, Xuan-Ye Wang, Hui-Ge Wei","doi":"10.1680/jemmr.23.00064","DOIUrl":"https://doi.org/10.1680/jemmr.23.00064","url":null,"abstract":"In virtue of unique physiochemical properties, silver nanoparticles (AgNPs) have attracted enormous research interest for versatile applications. It is critical to study the effect of the microstructure, e.g., the shape and the size of AgNPs on their performance. Herein, AgNPs with varying shapes and sizes were synthesized by varying the manner of the reducing agent NaBH4 added (i.e., multi-step and one-step reduction methods), and then were studied for photocatalytic of dyes and electrocatalytic oxidation of glucose. The results showed that triangular, spherical, or the mixture of triangular/spherical shaped AgNPs were obtained from multi-step reduction method, whereas only spherical shaped AgNPs were yielded from the one-step reduction method. The sizes could be manipulated by changing the concentrations of the reagents or the reaction temperature. The triangular shaped and smaller-sized AgNPs were more effective for photocatalytic of dyes, and the degradation percent of methylene blue was enhanced to 95% for the Ag-TiO2 complex from 50% for pure TiO2. Moreover, the spherical shaped AgNPs with smaller size could effectively detect glucose at a very low concentration of 5 to 10 mM with an excellent glucose tolerance.","PeriodicalId":11537,"journal":{"name":"Emerging Materials Research","volume":"331 2","pages":""},"PeriodicalIF":2.2,"publicationDate":"2023-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"138625674","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Influencing effects of variant laser pulse energy on fatigue behavior induced via LSP 变异激光脉冲能量对通过 LSP 诱导的疲劳行为的影响效应
IF 2.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-12-01 DOI: 10.1680/jemmr.22.00217
Enoch Asuako Larson, Samuel Adu-Gyamfi, Abankwa Omari Ebenezer, M. Augustine, Philip Yamba, S. T. Azeko, Denis E K Dzebre
The set objective in this current study is to understand the effects of laser shock processing of variant laser pulse energies on residual compressive stress, microhardness, fatigue fracture, and fatigue life on the application of aircraft lug material. The effect of three variant laser pulse energies 3, 4, and 5.7 J were employed to examine alongside the laser processing parameters. A Q-switch (Nd-YAG) laser system was used in this experiment with wavelength, pulse width, spot diameter, and overlapping ratios of 1046 nm, 10 nm, 3 mm, and 50 %, respectively. After LSP, the superficial layer stress state shows varied results from tensile to residual stress of 50 MPa, to −225 MPa, −260 MPa, and −301 MPa, after 3 J, 4 J, and 5.7 J, respectively. The microhardness for the as-received specimen was 137 HV. However, after LSP it increased to 198 HV, 210 HV, and 223 HV, respectively. The fatigue life performance also experienced a significant increase up to 53,371 (2 x 105 cycles).
本研究的目的是了解不同激光脉冲能量的激光冲击处理对飞机耳片材料残余压应力、显微硬度、疲劳断裂和疲劳寿命的影响。采用3、4和5.7 J三种不同的激光脉冲能量以及激光加工参数考察了激光脉冲能量的影响。实验采用调q开关(Nd-YAG)激光系统,波长为1046 nm,脉宽为10 nm,光斑直径为3 mm,重叠率为50%。经过3 J、4 J和5.7 J后,表面应力状态呈现出不同的变化,从拉伸到残余应力分别为50 MPa、- 225 MPa、- 260 MPa和- 301 MPa。样品的显微硬度为137 HV。LSP后分别增加到198hv、210hv和223 HV。疲劳寿命也显著提高,达到53371次(2 × 105次循环)。
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引用次数: 0
Development of composite materials using recycled high-density polyethylene plastic for railway sleepers 利用回收的高密度聚乙烯塑料开发用于铁路枕木的复合材料
IF 2.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-12-01 DOI: 10.1680/jemmr.23.00050
Dingyi Zhang, Cheng Gao, Xiangyang Hao, Guoqing Jing, Xianmei Zhang, Yueyang Wu, Xinjie Li
Given the substantial increase in railway load, speed, and traffic, there is a notable demand for materials with high durability, long life, and good damping. Such materials can be realized through composite materials that contain recycled high-density polyethylene, polypropylene, mica, glass fiber, and compatibilizer. In this study, the extruded pellets, which contain the aforementioned materials and are produced via a twin-screw extruder, were utilized to assess their mechanical performances and microstructures. Composite materials containing 62.5% glass fiber and 20% polypropylene (PP) demonstrated remarkable performance for manufacturing sleepers. The addition of 62.5% glass fiber in composite materials containing PP enhanced the flexural strength, flexural modulus, tensile strength, compressive strength, and hardness by 315%, 623%, 296%, and 40%, respectively, as compared to the original composite materials containing PP without glass fiber. Furthermore, the incorporation of glass fiber and the subsequent improvements met the requirements stipulated by the Ministry of Housing and Urban-Rural Development of the People’s Republic of China and ISO standards. This favorable result can be attributed to the good compatibility between the matrix and the glass fiber, as noted from the uniform distribution of glass fiber in the resin matrix in scanning electron microscopy (SEM) images. The findings of this study highlight the potential of utilizing recycled materials in rail track manufacturing applications.
由于铁路负荷、速度和交通的大幅增加,对高耐久性、长寿命和良好阻尼的材料有显着的需求。这种材料可以通过含有再生高密度聚乙烯、聚丙烯、云母、玻璃纤维和相容剂的复合材料来实现。在本研究中,利用双螺杆挤出机生产的含有上述材料的挤压球团,对其力学性能和微观结构进行了评估。含有62.5%玻璃纤维和20%聚丙烯(PP)的复合材料在制造枕木方面表现出了显著的性能。在含PP复合材料中添加62.5%的玻璃纤维,其抗弯强度、抗弯模量、抗拉强度、抗压强度和硬度分别比原不含玻璃纤维的PP复合材料提高315%、623%、296%和40%。此外,玻璃纤维的掺入和随后的改进符合中华人民共和国住房和城乡建设部的要求和ISO标准。这一有利结果可归因于基体与玻璃纤维之间的良好相容性,从扫描电镜(SEM)图像中玻璃纤维在树脂基体中的均匀分布可以看出。这项研究的发现突出了在轨道制造应用中利用回收材料的潜力。
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引用次数: 0
The structural and optical properties of PVA/CMC copolymer cured by UV-irradiation at different times 不同时间紫外线照射固化的 PVA/CMC 共聚物的结构和光学特性
IF 2.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-12-01 DOI: 10.1680/jemmr.22.00150
Sarah. H. Abead, Khaldoon N. Abbas, Mahasin F. Hadi Al-kadhemy
Polyvinyl alcohol (PVA)/Carboxymethyl cellulose (CMC) blend films with equal amounts (0.25 g) of both polymers were prepared via a simple and low-cost comparative casting method. Then, the PVA/CMC blend films were exposed to UV-irradiation for varied time intervals (1, 12, 26, 32, 40, and 48 h). The UV-irradiations effect on the physical properties of as-prepared films including the structure, morphology, composite and optical properties (transmittance, absorbance, and band-gap (Eg)) was examined. FESEM images display that UV-irradiation has a strong effect on the shape of PVA/CMC blend films. The XRD patterns show various crystalline qualities in the microstructure of as-synthesis samples. The FTIR spectra demonstrate that UV-irradiation time and CMC film had a positive impact on the blend polymer structure since covalent connections were formed between CMC and PVA. Furthermore, the analysis results of optical inspections show the absorbance of the PVA/CMC films was improved with an increment of irradiation times from (1 to 40 h). An important tunning of Eg values of blend films was realized. It shows a slightly increased from (4.64 eV to 4.84 eV) with increasing irradiation time from (1 to 40 h). The Eg value (3.21 eV), however, displayed an inverted behaviour due to an increased irradiation time of 48 h, this reduction can be ascribed to the creation of defects inside the blend band gap. Finally, the physical properties modification of PVA/CMC blend films using UV-Irradiation makes it an amazing contender in the optoelectronic area.
采用简单、低成本的对比浇铸法,制备了两种聚合物用量相等(0.25 g)的聚乙烯醇/羧甲基纤维素(CMC)共混膜。然后,将PVA/CMC共混膜暴露于不同时间间隔(1、12、26、32、40和48 h)的紫外线照射下。考察了紫外辐射对制备膜的物理性能,包括结构、形貌、复合性能和光学性能(透光率、吸光度和带隙)的影响。FESEM图像显示,紫外光照射对PVA/CMC共混膜的形状有很强的影响。XRD图谱显示合成样品的微观结构具有不同的结晶性质。红外光谱分析表明,紫外光照射时间和CMC膜对共混聚合物的结构有积极的影响,因为CMC与PVA之间形成了共价连接。光学检测分析结果表明,PVA/CMC膜的吸光度随辐照时间的增加而增加(1 ~ 40 h)。实现了共混膜Eg值的重要调整。随着辐照时间的增加(1 ~ 40 h),辐射强度从(4.64 eV)略微增加到(4.84 eV)。然而,由于48小时的辐照时间增加,Eg值(3.21 eV)表现出相反的行为,这种减少可以归因于在混合带隙内产生缺陷。最后,利用紫外辐照对PVA/CMC共混膜进行物理性能改性,使其成为光电领域的有力竞争者。
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引用次数: 0
Parametric study of WEDM on titanium grade 12 using response surface methodology and desirability approach 采用响应面方法和可取性方法对 12 级钛的线切割加工进行参数研究
IF 2.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-12-01 DOI: 10.1680/jemmr.22.00192
Debal Pramanik, B. Panja, Sudip Banerjee
Present experimental study aims to scrutinize the effect of different process parameters on material removal rate (MRR) and surface roughness (SR) of titanium grade 12 alloy during wire electro discharge machining (WEDM) using response surface methodology (RSM). Four parameters (pulse on time, pulse off time, wire feed, and gap voltage) and three levels of each selected variables are considered to conduct the experimental work. Depending on experimental results, mathematical model is generated for both MRR and SR. Analysis of variance (ANOVA) study is performed to find significant process parameters. ANOVA results yield that developed models for both MRR and SR are significant and pulse-on time is found to be the most significant parameter. Additionally, help of desirability approach is also taken to scrutinize single-objective and multi-objective criterion of response variables. Desirability function for all the cases are found to be 1. Maximum material removal rate is observed as 12.4845 mm3/sec while minimum value of surface roughness is found as 1.4911 μm. For multi-objective optimization, maximum value of MRR and minimum value of surface roughness are obtained as 12.0942 mm3/min and 1.7167 μm respectively. Finally, surface morphology of machined surfaces is examined using SEM micrographs.
采用响应面法研究了不同工艺参数对12级钛合金电火花线切割加工过程中材料去除率和表面粗糙度的影响。考虑四个参数(脉冲导通时间、脉冲关断时间、送丝量和间隙电压)和每个选定变量的三个水平来进行实验工作。根据实验结果,生成MRR和sr的数学模型,并进行方差分析(ANOVA)研究,以找到显著的工艺参数。方差分析结果表明,所建立的MRR和SR模型都是显著的,并且发现脉冲开启时间是最显著的参数。此外,还采用可取性方法对响应变量的单目标和多目标标准进行了考察。发现所有情况下的可取性函数为1。材料去除率最大为12.4845 mm3/sec,表面粗糙度最小为1.4911 μm。多目标优化得到的MRR最大值为12.0942 mm3/min,表面粗糙度最小值为1.7167 μm。最后,用扫描电镜检查加工表面的表面形貌。
{"title":"Parametric study of WEDM on titanium grade 12 using response surface methodology and desirability approach","authors":"Debal Pramanik, B. Panja, Sudip Banerjee","doi":"10.1680/jemmr.22.00192","DOIUrl":"https://doi.org/10.1680/jemmr.22.00192","url":null,"abstract":"Present experimental study aims to scrutinize the effect of different process parameters on material removal rate (MRR) and surface roughness (SR) of titanium grade 12 alloy during wire electro discharge machining (WEDM) using response surface methodology (RSM). Four parameters (pulse on time, pulse off time, wire feed, and gap voltage) and three levels of each selected variables are considered to conduct the experimental work. Depending on experimental results, mathematical model is generated for both MRR and SR. Analysis of variance (ANOVA) study is performed to find significant process parameters. ANOVA results yield that developed models for both MRR and SR are significant and pulse-on time is found to be the most significant parameter. Additionally, help of desirability approach is also taken to scrutinize single-objective and multi-objective criterion of response variables. Desirability function for all the cases are found to be 1. Maximum material removal rate is observed as 12.4845 mm3/sec while minimum value of surface roughness is found as 1.4911 μm. For multi-objective optimization, maximum value of MRR and minimum value of surface roughness are obtained as 12.0942 mm3/min and 1.7167 μm respectively. Finally, surface morphology of machined surfaces is examined using SEM micrographs.","PeriodicalId":11537,"journal":{"name":"Emerging Materials Research","volume":" 6","pages":""},"PeriodicalIF":2.2,"publicationDate":"2023-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"138615883","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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