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Electrical Contacts - 2007 Proceedings of the 53rd IEEE Holm Conference on Electrical Contacts最新文献

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The effects of metal oxide additions or dopants on the electrical performance of AgSnO/sub 2/ contact materials 金属氧化物的添加或掺杂对AgSnO/ sub2 /触点材料电性能的影响
D. Jeannot, J. Pinard, P. Ramoni, E. Jost
The new contact material AgSnO/sub 2/, which is replacing AgCdO in many applications, requires the addition of doping agents to improve electrical contact performance. These additions effect thermodynamic stability, wettability of the SnO/sub 2/ surface by liquid silver as well as the microstructure of the area melted by the electric arc. This work considers the frequently used dopants WO/sub 3/, MoO/sub 3/, Bi/sub 2/O/sub 3/, CuO and RuO/sub 2/ as well as others: ZnO, Ta/sub 2/O/sub 5/, HgO, RuO/sub 2/, Sb/sub 2/O/sub 3/, TeO/sub 2/ and TaC. DTA and TGA analyses are performed on mixtures of these metal oxides with SnO/sub 2/, Ag and AgSnO/sub 2/. Reaction products, if present, are characterized by X-ray diffraction. The wetting angles of molten silver on surfaces of these mixtures are established. The results are used to interpret the microstructures found in the molten regions of AgSnO/sub 2/ materials doped with these substances. These structures are interpreted and related to performance in arcing contact applications.
新的接触材料AgSnO/ sub2 /在许多应用中取代AgCdO,需要添加掺杂剂来改善电接触性能。这些添加剂影响了SnO/sub /表面的热力学稳定性、液银的润湿性以及电弧熔化区域的微观结构。本文研究了常用的掺杂剂WO/sub 3/、MoO/sub 3/、Bi/sub 2/O/sub 3/、CuO和RuO/sub 2/以及其他掺杂剂:ZnO、Ta/sub 2/O/sub 5/、HgO、RuO/sub 2/、Sb/sub 2/O/sub 3/、TeO/sub 2/和TaC。对这些金属氧化物与SnO/ sub2 /、Ag和AgSnO/ sub2 /的混合物进行了差热分析和热重分析。如果有反应产物,则用x射线衍射进行表征。确定了银液在这些混合物表面的润湿角。结果用于解释掺入这些物质的AgSnO/ sub2 /材料熔融区域的微观结构。这些结构被解释并与电弧接触应用中的性能有关。
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引用次数: 12
Computer animated digital arc diagnostic system 计算机动画数字电弧诊断系统
J. Shea, D. Boles, Y. Chien, R. Zeigler
An arc diagnostic system has been developed for analyzing arc motion, structure, and intensity in electrical components such as molded case circuit breakers and contactors. The system utilizes an array of fiber-optic cables and matching photodiode receivers to monitor the light from an arc and convert the light into electrical signals which are acquired by a high speed transient digitizing system. The two unique aspects of this system are in the animation and arc intensity capabilities. Acquired images of the arc (up to 1 image per microsecond) are superimposed on a CAD drawing of the device being tested and reanimated frame by frame on a personal computer screen. Arc intensity is proportional to the spot size shown in the reanimation. The system can also acquire corresponding current, arc voltage, and arc chamber pressure which are correlated to the reanimation. High power short circuit tests were performed on a current limiting molded case circuit breaker (MCCB) to illustrate system capabilities. Discussions about the acquired results are made as well as future refinements to the system.
电弧诊断系统已开发用于分析电弧运动,结构和强度的电气元件,如模壳断路器和接触器。该系统利用一组光纤电缆和匹配的光电二极管接收器来监测来自电弧的光,并将光转换为电信号,该电信号由高速瞬态数字化系统获取。该系统的两个独特方面是动画和弧强度能力。获取的弧线图像(每微秒最多1张图像)叠加在被测设备的CAD绘图上,并在个人电脑屏幕上逐帧重新显示。电弧强度与再现图中显示的光斑大小成正比。该系统还可以获取与再激活相关的相应电流、电弧电压和电弧室压力。对限流塑壳断路器(MCCB)进行了大功率短路试验,以说明系统性能。讨论了获得的结果,并对系统进行了进一步的改进。
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引用次数: 4
Solid copper commutation brushes for seawater use 海水用固体铜换向刷
A. Challita, D. Bauer
Brush commutating linear motors are being investigated for underwater launching. Two key problems must be addressed before a brush system can be designed. These are: the life of the system and the operation of the brushes while submerged in seawater. The life of the current collector system depends on the type of commutation. Most DC commutating collector systems rely on arc to commutate the current. Arcing causes collector erosion. The erosion can limit the life of the system. Corrosion, biofouling, and brush lifting are three issues that must be considered when operating in seawater. In a recently completed program, we investigated the feasibility of using fingerlike, solid brushes for current commutation in seawater. We found that copper brushes have an acceptable corrosion rate and resist biofouling, and hydrodynamic and electromagnetic lifting forces are small compared to the required contact force. In this paper we present the key issues in using solid brush commutation in seawater and present the results of our tests and analysis.
电刷换向直线电机是一种用于水下发射的新型电机。在设计电刷系统之前,必须解决两个关键问题。这些是:系统的寿命和刷在海水中浸泡时的操作。集流系统的寿命取决于换相的类型。大多数直流整流集电极系统依靠电弧来整流。电弧引起集电极腐蚀。侵蚀会限制系统的使用寿命。腐蚀、生物污垢和刷提升是在海水中作业时必须考虑的三个问题。在最近完成的一个项目中,我们研究了在海水中使用手指状固体刷进行电流交换的可行性。我们发现铜刷具有可接受的腐蚀速率和抗生物污垢,并且与所需的接触力相比,流体动力和电磁举升力很小。本文介绍了在海水中使用固体电刷换向的关键问题,并介绍了我们的试验和分析结果。
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引用次数: 0
The types and the formation mechanisms of AgNi contact morphology due to breaking arc erosion 断裂电弧侵蚀引起的AgNi接触形貌的类型及形成机制
Zheng Xinjian, Wang Qiping
By means of breaking tests on different Ni content for AgNi contact materials in a CKS contact material machine, an attempt was made to elucidate the formation mechanisms of the various surface morphologies after the arc erosion process as caused by the break arc. We first investigated the morphology of the anode and cathode surface that was eroded by a single break arc. It is found that eight quite distinct types of the surface morphology are formed by repeated arcing. The formation mechanisms of the morphology types and the actions in arc erosion process can be explained.
通过对不同Ni含量的AgNi接触材料在CKS接触材料机上的断裂试验,试图阐明断裂电弧引起的电弧侵蚀过程中各种表面形貌的形成机理。我们首先研究了阳极和阴极表面被单断弧侵蚀的形貌。结果表明,重复弧弧可形成八种截然不同的表面形态。可以解释其形态类型的形成机理及其在电弧侵蚀过程中的作用。
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引用次数: 3
Blow-open forces on double-break contacts 双断触点上的吹开力
John J. Shea, B. DeVault, Y. Chien
Measurements were made on a double-break contact geometries, commonly used in power distribution devices, to determine contact dynamics under various short circuit fault conditions. These measurements lead to a modification to improve contact dynamics during a short circuit. The modification consisted of a guide-rod which prevented contact arm rotation during arcing. Contact dynamics depended on two blow-open forces, magnetic repulsion and gas pressure. Both forces were quantified for various double-break contact geometries along with arc voltage and contact travel. The gas pressure, created by arc radiation, was found to be a significant blow-open force. Measured blow-open forces were compared to a sealed piston model to obtain an empirical equation for blow-open forces. Contact performance was also determined with and without the guide-rod for a range of arc currents.
对配电设备中常用的双断触点几何形状进行了测量,以确定各种短路故障条件下的触点动力学。这些测量导致了在短路期间改善接触动力学的修改。修改包括一个导杆,防止接触臂旋转期间电弧。接触动力学取决于两个吹开力,磁斥力和气体压力。这两种力都量化了各种双断接触几何形状以及电弧电压和接触行程。由电弧辐射产生的气体压力被发现是一个重要的吹开力。将实测的吹开力与密封活塞模型进行了比较,得到了吹开力的经验方程。在电弧电流范围内,还测定了有导杆和没有导杆的接触性能。
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引用次数: 25
Evaluation of AC axial magnetic fields needed to prevent anode spots in vacuum arcs between opening contacts 评估在开触点之间的真空电弧中防止阳极斑点所需的交流轴向磁场
M. B. Schulman, J. Bindas
The influence of AC axial magnetic (AM) fields on the development of half-cycle drawn vacuum area is described. A Helmholtz coil provided an independent AC AM field B/sub ax//sup ac/ in the opening gap between flat profile, butt type, Cr-Cu contacts. For peak arc currents I/sub p/ up to 20 kA, critical fields B/sub crit//sup ac/ were determined which prevented anode involvement. The dependence of B/sub crit//sup ac/ on I/sub p/ is compared with the analogous dependence using constant magnetic fields B/sub ax//sup dc/. The results are used to extend the usefulness of the B/sub crit/ parameter to the design of contact structures which produce self-generated axial magnetic fields from the AC arcing current. A similar direct transition to the diffuse arc mode occurs without an imposed B/sub ax/ for separation currents I/sub s/<7 kA and I/sub p/<10 kA.
介绍了交流轴向磁场对半周期抽真空区发展的影响。亥姆霍兹线圈在平型、对接型、Cr-Cu触点之间的开口间隙中提供独立的交流调幅场B/sub //sup AC。对于峰值电弧电流I/sub / p/高达20 kA,确定了防止阳极卷入的临界场B/sub /sup /。比较了B/sub crit//sup ac/对I/sub p/的依赖关系与使用恒定磁场B/sub ax//sup dc/的类似依赖关系。研究结果将B/sub临界/参数的应用范围扩展到由交流电弧产生自激轴向磁场的接触结构的设计中。对于分离电流I/sub s/<7 kA和I/sub p/<10 kA,在没有施加B/sub ax/的情况下发生类似的直接向扩散电弧模式的过渡。
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引用次数: 56
The influence of physical separation between cycles on the wear behavior of connector contact materials 循环之间的物理分离对连接器接触材料磨损性能的影响
P. Lees
The wear behavior of connector contact materials has traditionally been evaluated using reciprocating motion with continuous contact between the rider and flat up to the end-of-test. Initial contact establishes the location of the wear tracks and spots. Connector members, on the other hand are physically separated between cycles. Further, because of manufacturing tolerances, the wear tracks for each cycle may not coincide. This study characterizes the influence of physical separation between cycles on the wear behavior of connector contact materials. Both electroplated and metallurgically processed contact materials were cycled under load first without, then with, physical separation between cycles. Two mating geometries were employed representing "preferred" and "troublesome" contact geometries as defined by the magnitude of Hertz stress. Methods of evaluation included determination of the coefficient of friction and quantitative metallography. It was found that, high contact material hardness reduces the initial coefficient of friction but does not assure acceptable wear behavior, the wear behavior of each material correlated with a basic model, physical separation can lead to multiple wear spots on the riders forestalling the onset of asperity junction growth, and the mating geometry did not affect wear behavior.
传统上,连接器接触材料的磨损行为是通过在测试结束之前,在承托件与平板之间持续接触的往复运动来评估的。初始接触确定磨损痕迹和斑点的位置。另一方面,连接器成员在循环之间是物理分离的。此外,由于制造公差,每个周期的磨损轨迹可能不一致。本研究表征了循环之间的物理分离对连接器接触材料磨损行为的影响。电镀和冶金加工的触点材料首先在负载下循环,然后在循环之间进行物理分离。根据赫兹应力的大小,采用了两种配合几何形状来表示“首选”和“麻烦”的接触几何形状。评价方法包括摩擦系数测定和定量金相法。研究发现,高接触材料硬度降低了初始摩擦系数,但不能保证可接受的磨损行为,每种材料的磨损行为与一个基本模型相关,物理分离可以导致车座上的多个磨损点,阻止了粗糙结生长的开始,并且配合几何形状不影响磨损行为。
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引用次数: 3
Shape memory alloys for power connector applications 电源连接器用形状记忆合金
A. Oberg, S. Nilsson
A study evaluating the use of a Shape Memory Alloy (SMA) as an active force actuator in power connectors has been conducted. The work consisted of three parts: 1) A selection of a suitable candidate for evaluation; 2) Laboratory testing of relevant properties of the selected SMA; 3) Experimental verification of the proposed function. The findings of the work are the following: 1) A commercial CuAlNi Shape Memory Alloy was selected to be tested as an active force actuator in bolted power connectors; 2) The use of such a SMA washer as an active force actuator significantly lowers and stabilises the contact resistance in a bolted connector, in accordance with the predictions.
一项研究评估了形状记忆合金(SMA)作为动力致动器在电源连接器中的应用。这项工作包括三个部分:1)选择合适的候选人进行评估;2)选定SMA相关性能的实验室测试;3)所提功能的实验验证。研究结果如下:1)选择商用CuAlNi形状记忆合金作为螺栓电源连接器的主动执行器进行测试;2)根据预测,使用这种SMA垫圈作为主动执行器可以显著降低并稳定螺栓连接器中的接触电阻。
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引用次数: 5
The effect of power on low frequency fretting corrosion 功率对低频微动腐蚀的影响
N.A. Stennett, J. Swingler
A series of low frequency fretting experiments have been conducted on a purpose built apparatus. The tests have used tin/lead plated contact surfaces to investigate the effect of electrical power on the process of fretting corrosion at these frequencies. The test samples comprised of a hemispherical rider resting on top of a flat coupon. The experimental conditions for each test were fixed at: 80 microns displacement, 2.38 mHz frequency, 100 gf normal force and room temperature. Contact resistance measurements were taken at discrete intervals during each fretting wear cycle. These were made using the four wire method at dry circuit conditions (<20 mV, <100 mA). On the completion of the tests, micrographs were taken using the Scanning Electron Microscope and depth profiles made using Auger Electron Spectroscopy. The results showed that those samples powered with a constant current survived a larger number of fretting wear cycles before open circuit conditions occurred. This is thought to be due to the applied voltage assisting in the breakdown of the insulating films. The results have been compared to earlier work carried out at high frequency which produced the opposite effects. A hypothesis is presented to explain the differences.
在一台专用装置上进行了一系列低频微动实验。试验使用镀锡/铅的接触面来研究在这些频率下电力对微动腐蚀过程的影响。测试样品包括一个半球形的骑手休息在一个平券的顶部。各试验的实验条件固定为:位移80微米,频率2.38 mHz,法向力100 gf,室温。在每个微动磨损周期中,以离散间隔进行接触电阻测量。这些是在干电路条件下(<20 mV, <100 mA)使用四线法制作的。测试完成后,使用扫描电子显微镜拍摄显微照片,并使用俄歇电子能谱绘制深度剖面。结果表明,在开路条件发生之前,恒流供电的样品存活了更多的微动磨损循环。这被认为是由于施加的电压有助于绝缘薄膜的击穿。这些结果已经与早期在高频下进行的工作进行了比较,后者产生了相反的效果。提出了一个假设来解释这些差异。
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引用次数: 8
Magnetic and gas dynamic effects on arc motion in miniature circuit breakers 磁气动力对微型断路器电弧运动的影响
P. Weaver, J. McBride
This paper presents new results on the magnetic and atmospheric environment in the arc chamber of a miniature circuit breaker under short circuit conditions. Finite element magnetic field calculations provide data on the flux density in the arc chamber and the effects of steel plates placed around the arc chamber. The magnetic calculations are used with a one-dimensional flow model to assess the influence of the magnetic environment on the arc dynamics. The results are compared with new experimental data on arc dynamics obtained using an optical fibre imaging system in a production miniature circuit breaker. Additional information on the environment within the arc chamber is supplied by pressure and conductance measurements. Results show that the presence of steel in the sides of the arc chamber has a large effect on the magnetic field and the arc dynamics. Plasma jet and pressure wave formation have a significant effect on atmospheric conditions in the arc chamber.
本文介绍了在短路条件下微型断路器电弧腔内的磁场和大气环境的新结果。有限元磁场计算提供了电弧室内磁通密度和电弧室周围放置钢板的影响的数据。磁场计算采用一维流动模型来评估磁场环境对电弧动力学的影响。结果与利用光纤成像系统在生产微型断路器上获得的电弧动力学新实验数据进行了比较。电弧室内环境的附加信息由压力和电导测量提供。结果表明,电弧室两侧钢的存在对磁场和电弧动力学有较大的影响。等离子体射流和压力波的形成对电弧室的大气条件有显著影响。
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引用次数: 34
期刊
Electrical Contacts - 2007 Proceedings of the 53rd IEEE Holm Conference on Electrical Contacts
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