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Electrical Contacts - 2007 Proceedings of the 53rd IEEE Holm Conference on Electrical Contacts最新文献

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Silver tin oxide contact erosion in automotive relays 汽车继电器中氧化银锡触点腐蚀
C. Leung, A. Lee
The erosion properties of a silver tin oxide contact material used in automotive DC relays were evaluated as a function of current and life cycles in lampload switching. The eroded surfaces were analyzed and an erosion mechanism based on transfer interface fracture was presented to explain the contact resistance, material transfer and welding properties of the silver tin oxide contact material. Pip and crater formation in silver tin oxide are small because of a weak deposit/cathode interface that resulted in delamination of pips.
研究了一种用于汽车直流继电器的氧化银锡触点材料的腐蚀性能,并将其作为灯载开关中电流和寿命周期的函数进行了评估。对侵蚀表面进行了分析,提出了基于传递界面断裂的侵蚀机理,以解释氧化银锡接触材料的接触电阻、材料转移和焊接性能。在氧化银锡中,由于较弱的沉积/阴极界面导致了颗粒的分层,颗粒和坑的形成很小。
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引用次数: 14
Sliding electrical contacts 滑动电触点
E. Shobert
There are several fundamental considerations which can be used to describe the conduction in sliding contacts in electrical machines. When these are understood, most of the problems involved in these machines can be attacked with the hope of solution. This discussion will bring these together in a manner which will hopefully be useful to anyone concerned with these problems. The most important point in all brush problems is to identify the part of the system and its operation which is causing the problem so that the effort expended is properly directed.
有几个基本的考虑因素可以用来描述电机中滑动触点的传导。当理解了这些,这些机器中涉及的大多数问题都可以被攻击,并希望得到解决。这次讨论将以一种希望对任何关心这些问题的人有用的方式把这些问题汇集在一起。在所有的电刷问题中,最重要的一点是确定系统及其操作中引起问题的部分,以便正确地指导所花费的精力。
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引用次数: 10
Effects of additives on the AgSnO2 contacts erosion behavior 添加剂对AgSnO2触点侵蚀行为的影响
Rong Mingzhe, Wang Qiping
The switching performances of several improved silver tin-oxide materials with several kinds of additives, including WO/sub 3/,Bi/sub 2/O/sub 3/,In/sub 2/O/sub 3/, were conducted in an accelerated testing machine. Based on the experimental results and the observations of the contacts surface microstructure, the effects of additives on the silver tin-oxide contacts erosion behavior are studied. It is indicated that the effects of additives on the wettability between liquid silver metal and the contact surface, the distribution and the thermal stability of additives are critical in the determination of erosion characteristics and the morphological features of the contact surface. The erosion behaviors of silver-tin oxide materials with different additives are compared, and the doping effect on surface morphology is presented.
在加速试验机上对WO/sub - 3/、Bi/sub - 2/O/sub - 3/、In/sub - 2/O/sub - 3/等几种添加剂对氧化银锡材料的开关性能进行了研究。根据实验结果和对接触表面微观结构的观察,研究了添加剂对银锡氧化触点腐蚀行为的影响。结果表明,添加剂对金属银液与接触面润湿性的影响、添加剂的分布和热稳定性对确定金属银液与接触面的侵蚀特性和形貌特征至关重要。比较了不同添加剂对氧化银锡材料的腐蚀行为,并研究了掺杂对表面形貌的影响。
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引用次数: 15
The general idea of a vapor lubrication system applied in small power motors 蒸汽润滑系统应用于小功率电机的总体思路
S. Uda, T. Higaki, H. Funami, K. Mano
Sliding contacts are widely used in motors of various types and applications. Recently motors have become more and more downsized, while longer life and higher reliability are demanded. In such a background, many difficult problems remain to be solved. One of the most difficult problems is the behavior of the sliding contacts used in brushes and commutators. This study is intended to achieve satisfactory characteristics and long life of metal brushes and commutators. This is a report on the general idea of solving the problem by using a vapor lubricant. Polyhydric alcohols were used as vapor lubricants, and various types of small power motors tested. As a result, the surfaces of the brushes and commutators were found to be free of carbonaceous deposits, such as black powder and brown powder. Motors lubricated with vapor lubricants of this system have already been manufactured and used in quantity.
滑动触点广泛应用于各种类型和应用的电机中。近年来,电机的小型化趋势日益明显,对电机的寿命和可靠性提出了更高的要求。在这样的背景下,还有许多难题有待解决。最困难的问题之一是电刷和换向器中使用的滑动触点的行为。本研究旨在使金属电刷和换向器具有满意的特性和较长的使用寿命。这是一个关于使用蒸汽润滑剂解决问题的总体思路的报告。以多羟基醇为蒸汽润滑剂,对各种型号的小功率电机进行了试验。结果发现,电刷和换向器表面没有碳质沉积物,如黑粉末和棕色粉末。用该系统的蒸汽润滑剂润滑的电机已批量生产和使用。
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引用次数: 3
The effects of nickel on the switching performance of silver-tungsten-based contacts 镍对银钨基触点开关性能的影响
P. Wingert
Silver-tungsten-based contacts are commonly used in air circuit breakers. The most common contact-related problems for devices using this type of material are high contact resistance, i.e. high temperature rise in a device, and catastrophic material erosion (cracking). This paper describes how the addition of nickel affects the erosion characteristics of the base silver-tungsten material. It is shown that a multiphase tungsten/nickel structure can form on the contact surface resulting in high contact resistance. The silver remains more cohesively adherent to the tungsten phase when the nickel is present. The multiphase structure which forms appears to be more resistant to thermal stress cracking. Negative effects of the nickel addition are the reduced high temperature stability of the contact material and the potential for high contact resistance if contact is made directly with the multiphase tungsten-nickel material. Two surface structure conditions which can cause high contact resistance without the presence of oxides are described.
银钨基触点常用于空气断路器。使用这类材料的设备最常见的接触相关问题是高接触电阻,即设备中的高温上升,以及灾难性的材料侵蚀(开裂)。本文叙述了镍的加入对银钨基材料腐蚀特性的影响。这表明是一个多相钨/镍结构可以在接触表面形成高接触电阻。当镍存在时,银会更紧密地附着在钨相上。形成的多相结构似乎更能抵抗热应力开裂。镍的负面影响是接触材料的高温稳定性降低,如果直接与多相钨镍材料接触,可能会产生高接触电阻。描述了两种可以在没有氧化物存在的情况下产生高接触电阻的表面结构条件。
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引用次数: 5
A study on commutation arc and wear of brush in gasoline of D.C. motor 直流电机汽油机换向电弧及电刷磨损的研究
N. Shimoda, G. Mitsumatsu, H. Kanoh, K. Sawa
Recently many small D.C. motors have been used for automotive electrical equipment. In particular, motors for fuel pumps play an important role of supplying the engine with gasoline. Therefore, high reliability and long life are required for the motors. The feature of these motors is that gasoline flows inside the motor and commutation is done in gasoline. This paper is a fundamental investigation of the commutation phenomena in gasoline. We have already reported in a previous paper on fundamental characteristics of the commutation arc such as arc duration, arc voltage and residual current. In this paper, the experimental results of arc duration, residual current and arc voltage are reported for both commutator materials of Cu and Ag/Ni. And the wear of a brush made of metallic-carbon is measured, respectively on Cu and Ag/Ni commutators. When the silver-nickel commutator is used, brush wear is slighter in gasoline than in air. When the copper commutator is used, brush wear in gasoline is similar to that in air. The influence of gasoline on commutation arc voltage is also described.
近年来,许多小型直流电机已用于汽车电气设备。特别是,燃油泵的电动机在向发动机提供汽油方面起着重要的作用。因此,对电机要求高可靠性和长寿命。这些电动机的特点是汽油在电动机内部流动,换向在汽油中进行。本文是对汽油换相现象的基础性研究。我们在之前的文章中已经报道了换相电弧的基本特性,如弧时、弧电压和剩余电流。本文报道了Cu和Ag/Ni两种整流子材料的电弧持续时间、剩余电流和电弧电压的实验结果。测量了金属碳刷在Cu换向器和Ag/Ni换向器上的磨损。当使用银镍换向器时,电刷在汽油中的磨损比在空气中的磨损要轻。当使用铜换向器时,汽油中的电刷磨损与空气中的相似。还叙述了汽油对换向电弧电压的影响。
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引用次数: 14
The effect of SiO/sub 2/ contaminated silver rivets on contact spot degradation under various arcing properties SiO/sub - 2/污染银铆钉对不同电弧性能下接触点退化的影响
H.A. Francisco, K. Koeneke, J. Wallace
Surface contamination introduced by deburring electrical contacts with mineral silicon (SiO/sub 2/), will affect the contact spot in different ways by varying the arcing properties. Those factors which affect contact resistance were investigated. The investigation demonstrated that contact spot degradation was caused by absorption of organic vapors during switching, rather than decomposition of the mineral silicon (SiO/sub 2/) on the surface of fine silver rivets. This degradation mechanism may be reduced by sustaining an arc at switching currents of 2, 5 and 10 amps at 12.5 VDC. Furthermore, increasing the contact force from 50 grams (0.5 N) to 100 grams (1 N) produced significant reduction in the kinetics of the degradation mechanism in the contact spot at low switching currents (2 amps). The degradation of the contact spot during switching was explained as interactions among mineral silicon (SiO/sub 2/) concentration on the rivet's surface, arcing properties and contact force used during switching.
用矿物硅(SiO/sub 2/)去除电触点毛刺所引起的表面污染会通过改变电弧特性以不同的方式影响触点。研究了影响接触电阻的因素。研究表明,接触点的降解是由开关过程中有机蒸气的吸收引起的,而不是由细银铆钉表面矿物硅(SiO/sub 2/)的分解引起的。这种退化机制可以通过在12.5 VDC的2、5和10安培的开关电流下保持电弧来减少。此外,在低开关电流(2安培)下,将接触力从50克(0.5 N)增加到100克(1 N)会显著降低接触点降解机制的动力学。开关过程中接触点的退化被解释为铆钉表面矿物硅(SiO/sub 2/)浓度、电弧性能和开关过程中使用的接触力之间的相互作用。
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引用次数: 0
Au-Sb and Au-Ag-Sb alloys as low-voltage contact materials 作为低压接触材料的Au-Sb和Au-Ag-Sb合金
Bor-Jenq Wang, N. Saka, E. Rabinowicz
A recent investigation has shown that the increase in contact resistance of low-voltage noble-metal electrical contacts with the number of on-off switch cycles is primarily due to carbon build-up on the contact surfaces. Moreover, when the contact electrodes are made of base metals, such as Ni, Fe, Ti and Sb, carbon formation can be delayed, if not eliminated. Among these metals, Sb has been found to be the best contact material against carbon formation. Because of the comparatively higher electrical resistivity and the potential for oxidation, however, Sb cannot be used as a contact material. Therefore, it has been decided to alloy noble metals, such as Au and Ag, with Sb. In this study, Au-Sb and Au-Ag-Sb alloys of various compositions were prepared and tested in air-benzene mixture at room temperature. An impact tester was used for conducting tests that simulate the operation of relay contacts with electrical load. Of all the alloys tested for discouraging carbon formation, the Au-7 Ag-30 Sb alloy was found to be the best.
最近的一项调查表明,低压贵金属电触点的接触电阻随着开关循环次数的增加而增加,主要是由于接触表面上的碳积聚。此外,当接触电极由贱金属(如Ni、Fe、Ti和Sb)制成时,即使不能消除碳的形成,也可以延迟碳的形成。在这些金属中,锑被发现是防止碳形成的最佳接触材料。然而,由于Sb具有较高的电阻率和氧化电位,因此不能用作触点材料。因此,决定将贵金属,如Au和Ag与Sb合为合金。在本研究中,制备了各种成分的Au-Sb和Au-Ag-Sb合金,并在室温下在空气-苯混合物中进行了测试。用冲击试验机进行了模拟继电器触点带电负载运行的试验。在所有抑制碳形成的合金中,Au-7 Ag-30 Sb合金被发现是最好的。
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引用次数: 1
Contact erosion patterns of Pd material in DC breaking arcs 直流断弧中钯材料的接触侵蚀模式
Zhuan-Ke Chen, H. Mizukoshi, K. Sawa
Arc erosion patterns of pure Pd contacts tested with switching inductive loads at 20 V, 1.0/spl sim/4.0 A were determined by means of SEM and material transfer was measured with an electronic balance. Three types of erosion patterns were observed at the different load current regions. Firstly, distributed craters occurred on the anode and scattered redeposited mounds surrounded by sprayed particles on the cathode when the current was less than about 2.5 A, which we called a critical transition current because it demonstrates the change of metal transfer direction; secondly, if the current was larger than the critical current value, pips occurred on the anode and craters on the cathode; thirdly, when the current was around the critical current value, both pips and craters co-existed either on the cathode or on the anode. The behaviours of electrical contact resistance and arc duration in the metallic phase and the gaseous phase at different load currents are reported. The particle sputtering-depositing model is presented and used to explain the mechanism of material transfer processes and the formation of erosion patterns. The material transfer direction is affected by the arc duration of the metallic phase as well as the gaseous phase. The electrical contact resistance not only depends on the surface films and surface morphology, but is also influenced by the particle sputtering.
用扫描电镜(SEM)测定了纯钯触点在20 V、1.0/spl sim/4.0 A开关电感负载下的电弧侵蚀模式,并用电子天平测量了材料转移。在不同的负载电流区域观察到三种类型的侵蚀模式。首先,当电流小于约2.5 A时,阳极上出现了分布的弹坑,阴极上出现了分散的再沉积丘,周围是喷射颗粒,我们称之为临界过渡电流,因为它表明了金属转移方向的变化;其次,如果电流大于临界电流值,则在阳极上出现针孔,在阴极上出现凹坑;第三,当电流在临界电流值附近时,无论是在阴极上还是在阳极上,都存在点和坑。报道了不同负载电流下金属相和气相的接触电阻和电弧持续时间的变化。提出了颗粒溅射沉积模型,并用该模型解释了材料转移过程和侵蚀模式形成的机理。材料的传递方向受金属相电弧持续时间和气相电弧持续时间的影响。接触电阻不仅取决于表面膜层和表面形貌,还受颗粒溅射的影响。
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引用次数: 41
Comparison of the switching behavior of silver metal oxide contact materials 银金属氧化物触点材料开关性能的比较
D. McDonnell, J. Gardener, J. Gondusky
An investigation of the switching behavior of internally oxidized silver cadmium oxide and silver tin, indium oxide contact materials was undertaken in which detailed, computer supported analysis of changes in the performance (contact weld force, electrical resistance and temperature change) was evaluated. In addition, the impact of electrical switching on the physical characteristics of the material (contact erosion and surface morphology) was examined. The silver tin, indium oxide materials exhibited significantly higher resistance to erosion than the silver cadmium oxide materials. The resistance to welding as well as changes to electrical resistance and temperature were comparable and were more dependent on oxide level than on materials. The results suggest that internally oxidized silver tin, indium oxide could serve as a nontoxic replacement for internally oxidized silver cadmium oxide.
对内部氧化的氧化镉银和氧化锡银、氧化铟接触材料的开关行为进行了调查,其中详细的、计算机支持的性能变化分析(接触焊接力、电阻和温度变化)进行了评估。此外,还研究了电开关对材料物理特性(接触侵蚀和表面形貌)的影响。氧化银锡铟材料的抗侵蚀性能明显高于氧化银镉材料。焊接电阻以及电阻和温度的变化具有可比性,并且更多地取决于氧化物水平而不是材料。结果表明,内氧化银锡、氧化铟可作为内氧化银镉氧化物的无毒替代品。
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引用次数: 10
期刊
Electrical Contacts - 2007 Proceedings of the 53rd IEEE Holm Conference on Electrical Contacts
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