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Magnetizing Biotech–Advances in (In Vivo) Magnetic Enzyme Immobilization 磁化生物技术——体内磁性酶固定化研究进展
IF 3 4区 生物学 Q2 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-03-13 DOI: 10.1002/elsc.70000
Gizem Ölçücü, Karl-Erich Jaeger, Ulrich Krauss

Industrial biocatalysis, a multibillion dollar industry, relies on the selectivity and efficacy of enzymes for efficient chemical transformations. However, enzymes, evolutionary adapted to mild biological conditions, often struggle in industrial processes that require harsh reaction conditions, resulting in reduced stability and activity. Enzyme immobilization, which addresses challenges such as enzyme reuse and stability, has therefore become a vital strategy for improving enzyme use in industrial applications. Traditional immobilization techniques rely on the confinement or display of enzymes within/on organic or inorganic supports, while recent advances in synthetic biology have led to the development of solely biological in vivo immobilization methods that streamline enzyme production and immobilization. These methods offer added benefits in terms of sustainability and cost efficiency. In addition, the development and use of multifunctional materials, such as magnetic (nano)materials for enzyme immobilization, has enabled improved separation and purification processes. The combination of both “worlds,” opens up new avenues in both (industrial) biocatalysis, fundamental science, and biomedicine. Therefore, in this review, we provide an overview of established and recently emerging methods for the generation of magnetic protein immobilizates, placing a special focus on in vivo immobilization solutions.

工业生物催化是一个价值数十亿美元的产业,它依赖于酶的选择性和功效来进行有效的化学转化。然而,酶,进化适应温和的生物条件,经常挣扎在工业过程中需要苛刻的反应条件,导致稳定性和活性降低。因此,酶固定化解决了酶再利用和稳定性等挑战,已成为提高酶在工业应用中的使用的重要策略。传统的固定化技术依赖于酶在有机或无机载体上的限制或展示,而合成生物学的最新进展导致了生物体内固定化方法的发展,这些方法简化了酶的生产和固定化。这些方法在可持续性和成本效率方面提供了额外的好处。此外,多功能材料的开发和使用,如用于酶固定的磁性(纳米)材料,使分离和纯化过程得到改进。这两个“世界”的结合,为(工业)生物催化、基础科学和生物医学开辟了新的途径。因此,在这篇综述中,我们概述了已建立的和最近出现的磁性蛋白固定化的方法,特别关注体内固定化解决方案。
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引用次数: 0
Citrate Supplementation Modulates Medium Viscosity and Poly-γ-Glutamic Acid Synthesis by Engineered B. subtilis 168 柠檬酸盐补充对工程枯草芽孢杆菌培养基粘度和聚γ-谷氨酸合成的调节
IF 3 4区 生物学 Q2 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-03-04 DOI: 10.1002/elsc.70009
Frederik Völker, Kyra Hoffmann, Birthe Halmschlag, Sandra Maaß, Jochen Büchs, Lars M. Blank

The industrially attractive biopolymer poly-γ-glutamic acid (γ-PGA) is commonly produced by species of the genus Bacillus by co-feeding different carbon- and nitrogen-sources. Recent studies have highlighted the pivotal role of co-metabolization of a rapidly degradable carbon source such as glycerol together with citrate for γ-PGA production, independently fueling biomass generation as well as tricarboxylic acid (TCA) cycle precursor supply. With this study, we report that the sole presence of citrate in the production medium greatly influences growth behavior, γ-PGA production, and the viscosity of microbial cultures during biopolymer synthesis. Independent of the citrate concentration in the medium, only minor amounts of citrate were imported by B. subtilis 168 in the presence of glycerol due to carbon catabolite repression. However, a high citrate concentration resulted in a 6-fold increase in γ-PGA titer compared to low exogenous citrate levels. Data suggests that citrate was not used as a precursor in γ-PGA synthesis but rather influenced the fate of imported glutamate. The citrate concentration also affected medium viscosity as depletion resulted in a remarkable spike in culture broth viscosity. Additionally, cellular proteome analysis at different levels of citrate availability revealed significant changes in protein abundance involved in motility and fatty acid degradation.

Practical Application: This research provides critical insights into optimizing γ-PGA production in Bacillus subtilis, particularly by using citrate supplementation to control medium viscosity and improve production yields. The study reveals that citrate not only plays a role in controlling viscosity but also influences intracellular glutamate metabolism, a key factor for γ-PGA synthesis. Citrate interacts with divalent cations such as Mg2+ and Ca2+, reducing electrostatic interactions and thus decreasing viscosity in the medium. Additionally, while citrate uptake is limited due to carbon catabolite repression (CCR), even the minimal presence of citrate impacts growth and production. The findings suggest that citrate may trigger unexplored regulatory mechanisms affecting glutamate utilization. Their understanding opens new avenues for industrial optimization, which focus on enhancing glutamate synthesis pathways and exploring novel citrate-sensing mechanisms. Overall, this research lays the groundwork for improving the efficiency and consistency of γ-PGA production by fine-tuning media components and understanding their metabolic effects.

具有工业吸引力的生物聚合物聚γ-谷氨酸(γ-PGA)通常是由芽孢杆菌属的物种通过共同喂养不同的碳和氮源而产生的。最近的研究强调了快速降解的碳源(如甘油)与柠檬酸盐共同代谢在γ-PGA生产中的关键作用,这些碳源独立地为生物质生成和三羧酸(TCA)循环前体供应提供燃料。在这项研究中,我们报道了在生物聚合物合成过程中,柠檬酸盐在生产培养基中的单独存在极大地影响了生长行为、γ-PGA的生产和微生物培养物的粘度。与培养基中的柠檬酸盐浓度无关,枯草芽孢杆菌168在存在甘油的情况下,由于碳分解代谢物的抑制,只有少量的柠檬酸盐被进口。然而,与低外源柠檬酸水平相比,高柠檬酸浓度导致γ-PGA滴度增加6倍。数据表明,柠檬酸盐不是γ-PGA合成的前体,而是影响了进口谷氨酸的命运。柠檬酸盐浓度也会影响培养基粘度,因为耗损导致培养液粘度显著上升。此外,细胞蛋白质组学分析显示,在不同水平的柠檬酸盐可用性下,参与运动和脂肪酸降解的蛋白质丰度发生了显著变化。实际应用:本研究为优化枯草芽孢杆菌γ-PGA的生产提供了重要的见解,特别是通过添加柠檬酸盐来控制培养基粘度和提高产量。研究表明,柠檬酸盐不仅具有控制黏度的作用,还影响细胞内谷氨酸代谢,而谷氨酸代谢是γ-PGA合成的关键因素。柠檬酸盐与二价阳离子如Mg2+和Ca2+相互作用,减少静电相互作用,从而降低介质中的粘度。此外,由于碳分解代谢抑制(CCR),柠檬酸盐的吸收受到限制,即使是最小的柠檬酸盐存在也会影响生长和生产。研究结果表明,柠檬酸盐可能触发影响谷氨酸利用的未探索的调节机制。他们的理解为工业优化开辟了新的途径,重点是增强谷氨酸合成途径和探索新的柠檬酸盐传感机制。总的来说,本研究为通过微调培养基成分和了解其代谢作用来提高γ-PGA生产的效率和一致性奠定了基础。
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引用次数: 0
Cracks Repairing and Resistance to Water Penetration Properties of Microbial Self-Healing Cement 微生物自愈水泥的裂缝修复及抗水渗透性能
IF 3 4区 生物学 Q2 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-02-28 DOI: 10.1002/elsc.70010
Luo Liu, Youxi Li, Jianrong Song, Junlai Zhou, Weijian Yi, Yangyang Ge, Kewei Gao

This study focuses on applying microbial self-healing cement in repairing cracks in cement-based materials and enhancing its resistance to water penetration performance. Traditional cement is susceptible to environmental influences, leading to the formation of microcracks and a reduction in durability. This research used Bacillus pseudofirmus to prepare microcapsules through sodium alginate gelation technology. We mixed microcapsules into the cement. The results indicate that the microbial self-healing cement, with a 1% self-healing agent added, increased its resistance to water penetration ability by 29.2% after 28 days. This improvement rose to 39.3% after 84 days. Additionally, we used the embedded needle method to make mortar blocks through microcracks, mimicking the cracks found in real cement. The self-healing effect of the microcapsules was especially noticeable for cracks under 0.3 mm in diameter, compared to the commonly used commercial crystallization penetration technology. This is attributed to the crystalline bodies formed by the self-healing agent in the microcapsules blocking the cracks and preventing water penetration. This study provides an environmentally friendly solution for the repair of cracks in cement-based materials using microbial self-healing technology and lays the foundation for improving the repair efficiency and durability and exploring stability and reliability in the future.

Practical Application: This study investigated the application of microbial self-healing cement in repairing cracks in cement-based materials and enhancing its resistance to water penetration properties. Cement, a material widely used in infrastructure, has low tensile strength and often forms microcracks. These microcracks reducing the durability of cement and posing risks to the economy and safety. Adding 1% self-healing agent to microbial self-healing cement significantly increases the resistance to water penetration pressure of the mortar blocks. Compared to the standard specimens, the resistance to water penetration ability increased by 29.2% at 28 days and further increased to 39.3% at 84 days. Microbial self-healing cement could effectively restore the resistance to water penetration performance of the mortar blocks after repairing cracks. The repairing results are significantly better than the methods of mixing or applying cement crystalline materials.

本研究的重点是应用微生物自愈水泥修复水泥基材料的裂缝,提高其抗水渗透性能。传统水泥易受环境影响,导致微裂缝的形成和耐久性的降低。本研究利用海藻酸钠凝胶技术制备假僵硬芽孢杆菌微胶囊。我们将微胶囊混合到水泥中。结果表明,添加1%自愈剂的微生物自愈水泥,28 d后抗水渗透能力提高29.2%。84天后,这一比例上升至39.3%。此外,我们使用嵌入针法通过微裂缝制作砂浆块,模拟真实水泥中的裂缝。与常用的商业结晶渗透技术相比,微胶囊的自愈效果在直径小于0.3 mm的裂纹中尤为明显。这是由于微胶囊中自愈剂形成的晶体堵塞了裂缝,阻止了水的渗透。本研究为利用微生物自愈技术修复水泥基材料裂缝提供了一种环保的解决方案,为今后提高修复效率和耐久性、探索稳定性和可靠性奠定了基础。实际应用:研究了微生物自愈水泥在水泥基材料裂缝修复和抗水渗透性能提高中的应用。水泥是一种广泛应用于基础设施的材料,其抗拉强度低,易形成微裂缝。这些微裂缝降低了水泥的耐久性,给经济和安全带来了风险。在微生物自愈水泥中加入1%的自愈剂,可显著提高砂浆砌块抗水渗透压力的能力。与标准试样相比,抗水渗透能力在28 d时提高了29.2%,84 d时进一步提高到39.3%。微生物自愈水泥可以有效地恢复砂浆砌块修复裂缝后的抗水渗透性能。其修复效果明显优于水泥结晶材料的混合或涂抹方法。
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引用次数: 0
A Cofactor Regeneration System for 2-Aminobutyric Acid Production Based on Combined Cross-Linked Enzyme Aggregates: Utilizing His-Tagged Enzymes With Low-Concentration Calcium Ions as Precipitant 基于复合交联酶聚集体的2-氨基丁酸辅因子再生系统:利用低浓度钙离子的his标记酶作为沉淀剂
IF 3 4区 生物学 Q2 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-02-28 DOI: 10.1002/elsc.70013
Jingran Liu, Ren Li, Jincheng Miao, Hongxu Sun, Qiwei Chen, Haiyan Song, Hui Peng, Yanhong Chang, Hui Luo

Combined cross-linked enzyme aggregates (combi-CLEAs) represent a promising carrier-free immobilized enzyme technology. This study describes the preparation of combi-CLEAs comprising leucine dehydrogenase (LeuDH) and formate dehydrogenase (FDH) for the regeneration of cofactor nicotinamide adenine dinucleotide necessary for 2-aminobutyric acid production. Different from traditional methods using ammonium sulfate or organic reagents as precipitant, this work utilized low concentrations of calcium ions to purify and precipitate the histidine-tagged enzymes. We developed a simple and environmentally friendly protocol for combi-CLEAs formation, involving precipitation with 10 mM calcium ions at an enzyme activity ratio of 1:2 for LeuDH and FDH, respectively, followed by cross-linking with 0.15% (w/v) glutaraldehyde at 20°C for 2 h at pH 7.5. The optimal catalytic reaction temperature and pH value for the combi-CLEAs were determined to be a temperature of 37°C and a pH of 7.5. The combi-CLEAs demonstrated enhanced thermal and pH tolerance compared to the free enzyme mixture. Moreover, the combi-CLEAs showed good operational stability, retaining 40% of its initial activity after seven cycles of reuse. These findings suggest that the combi-CLEAs of LeuDH and FDH are an efficient and cost-effective option for 2-aminobutyric acid production.

组合交联酶聚集体(Combined - cleas)是一种很有前途的无载体固定化酶技术。本研究描述了由亮氨酸脱氢酶(LeuDH)和甲酸脱氢酶(FDH)组成的复合cleas的制备,用于再生2-氨基丁酸生产所需的辅助因子烟酰胺腺嘌呤二核苷酸。与传统的硫酸铵或有机试剂作为沉淀剂的方法不同,本研究采用低浓度的钙离子对组氨酸标记酶进行纯化和沉淀。我们开发了一种简单且环保的组合cleas形成方案,包括以10 mM钙离子沉淀,LeuDH和FDH的酶活性比分别为1:2,然后与0.15% (w/v)的戊二醛在20°C和pH 7.5下交联2小时。复合clea的最佳催化反应温度和pH值为37℃,pH值为7.5。与游离酶混合物相比,组合cleas表现出更强的耐热性和pH耐受性。此外,组合clea表现出良好的运行稳定性,在重复使用7个周期后仍保持了40%的初始活性。这些发现表明,LeuDH和FDH的组合cleas是生产2-氨基丁酸的一种高效且经济的选择。
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引用次数: 0
RETRACTION: Evaluation of SDS-Coated Iron Nanostructure on the Gene Expression of Bio Surfactant-Producing Genes by Pseudomonas Aeruginosa 摘要:sds包覆铁纳米结构对铜绿假单胞菌生物表面活性剂产生基因表达的影响
IF 3 4区 生物学 Q2 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-02-26 DOI: 10.1002/elsc.70007

Retraction: Y.A. Arani, Z. Noormohammadi, B. Rasekh, F. Yazdian, and H. Kazemi, “Evaluation of SDS-Coated Iron Nanostructure on the Gene Expression of Bio Surfactant-Producing Genes by Pseudomonas Aeruginosa,” Engineering in Life Sciences 22, no. 9 (2022): 584–593, https://doi.org/10.1002/elsc.202200002.

The above article, published online on 24 August 2022, in Wiley Online Library (http://onlinelibrary.wiley.com/), has been retracted by agreement between the journal Editors-in-Chief, An-Ping Zeng and Ralf Takors; and Wiley Periodicals LLC. Following an investigation by the publisher, the parties have concluded that this article was accepted solely on the basis of a compromised peer review process. In addition, a third party informed the publisher that Figures 4 and 5 were reproduced from two articles published either previously or in the same year, and were used here in a different scientific context. The publisher has investigated and confirmed this, and found additional image manipulation in Figure 4. Therefore, the article must be retracted. Corresponding author Behnam Rasekh disagrees with this decision.

引用本文:陈晓明,陈晓明,陈晓明,“sds包覆铁纳米结构对铜绿假单胞菌生物表面活性剂基因表达的影响”,《生物工程学报》第22期,第2期。9 (2022): 584-593, https://doi.org/10.1002/elsc.202200002.The上述文章于2022年8月24日在线发表在Wiley online Library (http://onlinelibrary.wiley.com/)上,经期刊主编曾安平和Ralf Takors同意撤回;和Wiley期刊有限责任公司。经过出版商的调查,双方得出结论,这篇文章完全是在妥协的同行评议过程的基础上被接受的。此外,第三方通知出版商,图4和图5是从以前或同一年发表的两篇文章中复制的,并且在这里用于不同的科学背景。出版商调查并证实了这一点,并在图4中发现了额外的图像操作。因此,这篇文章必须撤回。通讯作者Behnam Rasekh不同意这一决定。
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引用次数: 0
Production of an Innovative, Surface Area-Enhanced and Biodegradable Biofilm-Generating Device by 3D Printing 利用3D打印技术生产一种创新的、表面积增强的、可生物降解的生物膜生成装置
IF 3 4区 生物学 Q2 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-02-24 DOI: 10.1002/elsc.202400046
Atulona Datta, Rituparna Saha, Sovan Sahoo, Arup Ratan Roy, Shayontani Basu, Girish Mahajan, Subhash Chandra Panja, Joydeep Mukherjee

The enhanced surface cylindrical flask (ESCF) consists of an eight-striped inner arrangement holding 16 standard microscopic slides placed inside a cylindrical vessel. The specially designed spatula-accessible slides can be withdrawn from the vessel during cultivation without disturbing biofilm formation through an innovative window-flap accessibility mechanism. The vessel and its accessories were three-dimensional (3D) printed by applying a fused deposition modeling technique utilizing biodegradable polylactic acid. Biofilms of clinically relevant bacteria namely Klebsiella pneumoniae, Pseudomonas aeruginosa, Staphylococcus aureus, and Escherichia coli were successfully grown in the ESCF and observed through confocal laser scanning microscopy. Advantages of the device include an enhanced surface area for biofilm formation, ease of insertion and removal of microscopic slides, convenient fitting into standard rotary shaker platforms, creation of anoxic/microaerophilic environment inside the vessel as well as the feasibility of pH, dissolved gases, and metabolite measurements in the liquid surrounding the biofilm. The ESCF will find widespread application in medical, industrial, and environmental disciplines.

增强型表面圆柱形烧瓶(ESCF)由一个八条纹的内部安排,容纳16个标准显微镜载玻片放置在一个圆柱形容器内。特别设计的刮刀可触及的载玻片可以在培养过程中从容器中取出,而不会干扰生物膜的形成,通过创新的窗口皮瓣可达性机制。利用可生物降解的聚乳酸,采用熔融沉积建模技术,对血管及其附件进行了三维打印。在ESCF中成功培养出临床相关细菌肺炎克雷伯菌、铜绿假单胞菌、金黄色葡萄球菌和大肠杆菌的生物膜,并通过激光共聚焦扫描显微镜观察。该设备的优点包括增强了生物膜形成的表面积,易于插入和移除显微镜载玻片,方便安装到标准的旋转摇床平台上,在容器内创建缺氧/微气环境,以及在生物膜周围的液体中测量pH值、溶解气体和代谢物的可行性。ESCF将广泛应用于医学、工业和环境学科。
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引用次数: 0
Secretory Production of Heterologous Antimicrobial Peptides in Corynebacterium glutamicum 谷氨酸棒状杆菌分泌产生异源抗菌肽的研究
IF 3 4区 生物学 Q2 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-02-18 DOI: 10.1002/elsc.70008
Wei Long, Lina Apitius, Patrick Lenz, Felix Jakob, Anna Joёlle Ruff , Ulrich Schwaneberg

Antimicrobial peptides (AMPs) are host defense peptides that act against a broad spectrum of microorganisms. AMPs are of high interest as medicinal products, antimicrobial coatings, and for controlling biofilm formation. Applications and research of many AMPs are still hampered by insufficient titers and lack of production platforms that can tolerate high titers of AMPs. Corynebacterium glutamicum is an excellent microbial host for protein secretion and has been barely explored as a host for AMP production. Here, we report the successful production and secretion of two AMPs (amounts of up to 130 mg/L for liquid chromatography peak I [LCI] and 54 mg/L for Psoriasin) by C. glutamicum with low amounts of secreted byproducts.

抗菌肽(AMPs)是宿主防御肽,对广泛的微生物起作用。amp在医药产品、抗菌涂层和控制生物膜形成方面具有很高的价值。许多抗菌肽的应用和研究仍然受到效价不足和缺乏能够耐受高效价抗菌肽的生产平台的阻碍。谷氨酸棒状杆菌是一种极好的蛋白质分泌微生物宿主,作为AMP的宿主很少被探索。在这里,我们报道了C. glutamicum成功地生产和分泌两种amp(液相色谱峰I [LCI]的量高达130 mg/L,牛皮癣素的量高达54 mg/L),分泌副产物的量很少。
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引用次数: 0
Real-Time VCC Monitoring and Forecasting in HEK-Cell-Based rAAV Vector Production Using Capacitance Spectroscopy 基于hek细胞的rAAV载体生产中VCC的实时监测与预测
IF 3 4区 生物学 Q2 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-02-06 DOI: 10.1002/elsc.70004
Rafael Machleid, Suneetha Nunna, Ajith George, Jonas Austerjost, Magda Tomala, Izabella Surowiec

Recombinant adeno-associated virus (rAAV) vector production is a complex process in which the robust cultivation of human embryonic kidney cells (HEK293) plays a critical role in generating high-quality viral vectors. Tracking the viable cell concentration (VCC) during upstream production is essential for process monitoring and for implementing actions that ensure optimal process management. The advent of inline capacitance probes has introduced a crucial process analytical technology (PAT) tool for real-time VCC measurement. Here, we present the development and application of a method for real-time monitoring of VCC in HEK293-based rAAV vector production. In a first step, BioPAT Viamass probes were used to record capacitance data of individual 10 L rAAV-8 batches within a frequency range of 50 kHz–20 MHz. Based on the capacitance data, a linear single-frequency model and an orthogonal partial least square (OPLS) multifrequency model for VCC prediction were developed. Subsequently, these models were deployed inline, and predictions were exposed into BioPAT MFCS bioprocess control software, enabling real-time VCC monitoring in subsequent rAAV-8 production batches. In addition, the continuous VCC signal was used as input for an exponential cell growth model that was deployed inline to provide accurate real-time forecasting of the transfection time point. To the best of our knowledge, this is the first example of inline deployment of VCC and Time-Till-Transfection predictive models to the bioprocess control system for real-time monitoring and forecasting of these parameters in HEK-cell-based transient rAAV vector production.

重组腺相关病毒(rAAV)载体的生产是一个复杂的过程,其中人类胚胎肾细胞(HEK293)的稳健培养对生产高质量的病毒载体起着至关重要的作用。在上游生产过程中跟踪存活细胞浓度(VCC)对于过程监控和实施确保最佳过程管理的行动至关重要。在线电容探头的出现为实时测量 VCC 引入了一种重要的过程分析技术 (PAT) 工具。在此,我们介绍了一种在基于 HEK293 的 rAAV 载体生产中实时监控 VCC 的方法的开发和应用。第一步,使用 BioPAT Viamass 探针记录单个 10 L rAAV-8 批次在 50 kHz-20 MHz 频率范围内的电容数据。根据电容数据,开发了一个线性单频模型和一个正交偏最小二乘法(OPLS)多频模型,用于 VCC 预测。随后,在线部署了这些模型,并将预测结果输入 BioPAT MFCS 生物过程控制软件,从而实现了对后续 rAAV-8 生产批次的实时 VCC 监测。此外,连续 VCC 信号还被用作指数细胞生长模型的输入,该模型已在线部署,可对转染时间点进行准确的实时预测。据我们所知,这是第一个将 VCC 和转染时间预测模型在线部署到生物过程控制系统的例子,用于实时监测和预测基于 HEK 细胞的瞬时 rAAV 向量生产中的这些参数。
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引用次数: 0
Combination of Two-Stage Continuous Feeding and Optimized Synthetic Medium Increases Lipid Production in Lipomyces starkeyi 两段连续饲养与优化合成培养基相结合可提高starkeyi脂菌的产脂量。
IF 3 4区 生物学 Q2 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-01-29 DOI: 10.1002/elsc.70003
Chih-Chan Wu, Kenji Okano, Pijar Religia, Yuki Soma, Masatomo Takahashi, Yoshihiro Izumi, Takeshi Bamba, Kohsuke Honda

The oleaginous yeast Lipomyces starkeyi is recognized for its remarkable lipid accumulation under nitrogen-limited conditions. However, precise control of microbial lipid production in L. starkeyi remains challenging due to the complexity of nutrient media.

We developed a two-stage fed-batch fermentation process using a well-defined synthetic medium in a 5-L bioreactor. In the first stage, the specific growth rate was maintained at a designated level by maximizing the cell density through optimizing the feeding rate, molar carbon-to-nitrogen (C/N) ratio, and phosphate concentration in feeding media, achieving a high cell density of 213 ± 10 × 107 cells mL−1. In the second stage, we optimized the molar C/N ratio in the feeding medium for lipid production and achieved high biomass (130 ± 5 g L−1), lipid titer (88 ± 6 g L−1), and lipid content (67% ± 2% of dry cellular weight). Our approach yielded a high lipid titer, comparable to the highest reported value of 68 g L−1 achieved in a nutrient medium, by optimizing cultivation conditions with a synthetic medium in L. starkeyi. This highlights the importance of well-established yet powerful bioprocess approaches for the precise control of microbial cultivation.

产油酵母在氮限制条件下具有显著的脂质积累能力。然而,由于营养介质的复杂性,精确控制L. starkeyi微生物脂质生产仍然具有挑战性。我们开发了一种两阶段补料分批发酵工艺,在5-L生物反应器中使用定义良好的合成培养基。在第一阶段,通过优化进料速率、摩尔碳氮比(C/N)和进料培养基中磷酸盐浓度,最大限度地提高细胞密度,使特定生长速率保持在一定水平,达到213±10 × 107个细胞mL-1的较高细胞密度。在第二阶段,我们优化了饲料中产脂的摩尔C/N比,获得了较高的生物量(130±5 g L-1)、脂质滴度(88±6 g L-1)和脂质含量(干细胞重的67%±2%)。我们的方法通过优化L. starkeyi合成培养基的培养条件,获得了高脂质滴度,与在营养培养基中获得的68 g L-1的最高报道值相当。这突出了建立完善而强大的生物工艺方法对微生物培养的精确控制的重要性。
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引用次数: 0
Pitfalls in Early Bioprocess Development Using Shake Flask Cultivations 用摇瓶培养进行早期生物工艺开发的陷阱。
IF 3 4区 生物学 Q2 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-01-28 DOI: 10.1002/elsc.70001
Gesa Brauneck, Dominik Engel, Luca Antonia Grebe, Maximilian Hoffmann, Philipp Georg Lichtenberg, Anne Neuß, Marcel Mann, Jorgen Barsett Magnus

For about 100 years, the shake flask has been established for biotechnological cultivations as one of the most important cultivation systems in early process development. Its appeal lies in its simple handling and highly versatile application for a wide range of cell types—from bacteria to mammalian cells. In recent decades, extensive research has been conducted on the shake flask, to not perform processes blindly but to gain a deeper understanding of the various process parameters, phenomena, and their impact on the process. Although the characterization of the shake flask is now well-established in literature, many publications show that this knowledge is often inadequately applied. Therefore, this review provides an overview of the current state of knowledge on various topics related to the shake flask. We first present the key process parameters and their influence on different physical phenomena, such as power input, the largely unknown in-phase/out-of-phase phenomenon, as well as temperature and mass transfer. Then, the most common online monitoring systems that have been established for shake flasks are discussed. Finally, various pitfalls that often arise from inadequate knowledge of handling shake flask cultivations are discussed and guidance on how to avoid them is provided.

摇瓶作为早期工艺开发中最重要的培养系统之一,在生物技术培养中已经建立了大约100年。它的吸引力在于操作简单,适用于从细菌到哺乳动物细胞的各种细胞类型。近几十年来,人们对摇瓶进行了广泛的研究,不是盲目地进行工艺,而是为了更深入地了解各种工艺参数、现象及其对工艺的影响。虽然摇瓶的特性现在在文献中已经建立,但许多出版物表明,这方面的知识往往没有得到充分的应用。因此,这篇综述提供了对与摇瓶相关的各种主题的知识现状的概述。我们首先介绍了关键工艺参数及其对不同物理现象的影响,如功率输入,大部分未知的同相/非相现象,以及温度和传质。然后,讨论了已建立的最常见的摇瓶在线监测系统。最后,各种陷阱,往往从处理摇瓶培养的知识不足,讨论和指导如何避免他们提供。
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Engineering in Life Sciences
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