Virginia Venezia, Maria Portarapillo, Donatella de Silva, Antonio Cibelli, Giuseppina Luciani, Nicola Bianco, Emidio Nigro, Almerinda Di Benedetto
This study addresses the critical issue of fire safety in densely populated urban areas and focuses on the resilience of new and existing buildings, with an emphasis on passive fire protection materials for steel structures. Conventional fire codes are considered potentially restrictive, which has led to research in the field of performance-based fire safety engineering (FSE). This research focuses specifically on non-reactive passive fire protection materials, which are known to protect steel elements from high fire temperatures. Two kinds of materials, calcium silicate-based cement (CSC) and gypsum (GP), are investigated using morphological, physicochemical, and thermal analyses in more realistic fire scenarios. Unlike standard fire curves, such as ISO 834, lower heating rates (up to 100°C/min) allowed for a more realistic assessment of the material effectiveness in protecting steel structures from fire. CSC releases only free water molecules within 150°C, resulting in a lower weight loss up to 1000°C, with endothermic transformations totaling 270 J/g. GP releases both free and bound water molecules at different temperatures and triggers several endothermic reactions (with a higher total amount of heat removed from the fire 670 J/g), which increases fire resistance. This mechanism uses the external heat generated by the fire to vaporise water, which increases the fire resistance of the material. This study links the chemical and thermal properties of passive fire protection materials to their fire performance, showing that materials with similar compositions can behave differently. This highlights the need for a new classification system based on material-specific properties.
{"title":"Morphological, Physico-Chemical, and Thermal Characterization of Non-Reactive Protective Materials for Steel Structures","authors":"Virginia Venezia, Maria Portarapillo, Donatella de Silva, Antonio Cibelli, Giuseppina Luciani, Nicola Bianco, Emidio Nigro, Almerinda Di Benedetto","doi":"10.1002/fam.3304","DOIUrl":"https://doi.org/10.1002/fam.3304","url":null,"abstract":"<p>This study addresses the critical issue of fire safety in densely populated urban areas and focuses on the resilience of new and existing buildings, with an emphasis on passive fire protection materials for steel structures. Conventional fire codes are considered potentially restrictive, which has led to research in the field of performance-based fire safety engineering (FSE). This research focuses specifically on non-reactive passive fire protection materials, which are known to protect steel elements from high fire temperatures. Two kinds of materials, calcium silicate-based cement (CSC) and gypsum (GP), are investigated using morphological, physicochemical, and thermal analyses in more realistic fire scenarios. Unlike standard fire curves, such as ISO 834, lower heating rates (up to 100°C/min) allowed for a more realistic assessment of the material effectiveness in protecting steel structures from fire. CSC releases only free water molecules within 150°C, resulting in a lower weight loss up to 1000°C, with endothermic transformations totaling 270 J/g. GP releases both free and bound water molecules at different temperatures and triggers several endothermic reactions (with a higher total amount of heat removed from the fire 670 J/g), which increases fire resistance. This mechanism uses the external heat generated by the fire to vaporise water, which increases the fire resistance of the material. This study links the chemical and thermal properties of passive fire protection materials to their fire performance, showing that materials with similar compositions can behave differently. This highlights the need for a new classification system based on material-specific properties.</p>","PeriodicalId":12186,"journal":{"name":"Fire and Materials","volume":"49 6","pages":"936-950"},"PeriodicalIF":2.4,"publicationDate":"2025-05-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1002/fam.3304","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144934766","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
This paper presents the development of finite element models for timber connections with gaps under fire conditions which are subsequently validated using experimental data. Fourteen models are developed for concealed steel-to-timber connection configurations with gap sizes of 0, 3, 6 and 10 mm exposed to ISO 834 standard fire for 120 min. Half of the models consider protection of the gap with an intumescent fire protection sealant, with two finite element models being developed for each configuration—protected and unprotected. A detailed calibration exercise was performed, and it was found that due to the timber's flaming combustion and changing characteristics, the radiative heat transfer in the gaps increased. The radiation onto the exposed surface of the recessed steel components, based on calculated values only, was consistently underpredicted. The impact of the density of the timber and how it affects the thermal development around and inside the gap are shown to be important, and an increase in gap width does not necessarily lead to higher convective heat transfer in the gap. The presence of the intumescent fire sealant in the gap blocked radiation, and it appeared to have reduced the convective heat transfer. The paper concludes with a simplified and generalised engineering model to conservatively calculate temperatures in connections for timber gaps up to 10 mm in width.
{"title":"Numerical Modelling of Timber Connections Considering the Influence of Gap Size and Intumescent Sealants","authors":"Marika du Plessis, Darren Sulon, Richard Walls","doi":"10.1002/fam.3300","DOIUrl":"https://doi.org/10.1002/fam.3300","url":null,"abstract":"<p>This paper presents the development of finite element models for timber connections with gaps under fire conditions which are subsequently validated using experimental data. Fourteen models are developed for concealed steel-to-timber connection configurations with gap sizes of 0, 3, 6 and <sup>1</sup>0 mm exposed to ISO 834 standard fire for 120 min. Half of the models consider protection of the gap with an intumescent fire protection sealant, with two finite element models being developed for each configuration—protected and unprotected. A detailed calibration exercise was performed, and it was found that due to the timber's flaming combustion and changing characteristics, the radiative heat transfer in the gaps increased. The radiation onto the exposed surface of the recessed steel components, based on calculated values only, was consistently underpredicted. The impact of the density of the timber and how it affects the thermal development around and inside the gap are shown to be important, and an increase in gap width does not necessarily lead to higher convective heat transfer in the gap. The presence of the intumescent fire sealant in the gap blocked radiation, and it appeared to have reduced the convective heat transfer. The paper concludes with a simplified and generalised engineering model to conservatively calculate temperatures in connections for timber gaps up to 10 mm in width.</p>","PeriodicalId":12186,"journal":{"name":"Fire and Materials","volume":"49 6","pages":"878-903"},"PeriodicalIF":2.4,"publicationDate":"2025-04-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1002/fam.3300","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144935426","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Ander Labaien Etxeberria, Jochen A. H. Dreyer, James Robson, Søren Kiil
This study investigates the effect of heating rate on intumescent coating char formation with regard to pore morphology. The morphology was extracted from cross-sectional images of char samples embedded in an epoxy resin, followed by image processing and a pore-identification algorithm. We highlight the necessity of establishing a clear definition of what constitutes a pore unit, especially when delineating the boundaries of interconnected pores. Depending on the employed pore-identification algorithm, the calculated average pore size and shape vary substantially. A refined approach was developed to identify and measure the morphology of these materials. Adopting this methodology facilitated a meaningful mapping of the pore dimensions in intumescent chars while also capturing small details. Elliptical pore regions were identified realistically, avoiding their oversegmentation into excessively small subpores. Results show stratified and heterogeneous structures with the largest pores predominantly in layers close to the heat source (top layer). Decreasing the heating rate led to larger pore sizes in the top char layer, whereas the smaller pores close to the steel substrate further decreased in size. Additionally, a pore shape analysis revealed a predominantly elliptical morphology, underscoring the practicality of our approach for accurately assessing pore characteristics in intumescent coatings. Overall, this study proposes a cost-effective and reliable method for pore morphology analysis, offering deep insights into intumescent coating char behavior.
{"title":"Quantification of Pore Size and Shape Distributions in Intumescent Coating Chars Using Image Processing and Pore-Identification Algorithms: Effects of Heating Rate","authors":"Ander Labaien Etxeberria, Jochen A. H. Dreyer, James Robson, Søren Kiil","doi":"10.1002/fam.3297","DOIUrl":"https://doi.org/10.1002/fam.3297","url":null,"abstract":"<p>This study investigates the effect of heating rate on intumescent coating char formation with regard to pore morphology. The morphology was extracted from cross-sectional images of char samples embedded in an epoxy resin, followed by image processing and a pore-identification algorithm. We highlight the necessity of establishing a clear definition of what constitutes a pore unit, especially when delineating the boundaries of interconnected pores. Depending on the employed pore-identification algorithm, the calculated average pore size and shape vary substantially. A refined approach was developed to identify and measure the morphology of these materials. Adopting this methodology facilitated a meaningful mapping of the pore dimensions in intumescent chars while also capturing small details. Elliptical pore regions were identified realistically, avoiding their oversegmentation into excessively small subpores. Results show stratified and heterogeneous structures with the largest pores predominantly in layers close to the heat source (top layer). Decreasing the heating rate led to larger pore sizes in the top char layer, whereas the smaller pores close to the steel substrate further decreased in size. Additionally, a pore shape analysis revealed a predominantly elliptical morphology, underscoring the practicality of our approach for accurately assessing pore characteristics in intumescent coatings. Overall, this study proposes a cost-effective and reliable method for pore morphology analysis, offering deep insights into intumescent coating char behavior.</p>","PeriodicalId":12186,"journal":{"name":"Fire and Materials","volume":"49 4","pages":"487-506"},"PeriodicalIF":2.0,"publicationDate":"2025-04-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1002/fam.3297","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143908940","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}