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High strain rate mechanical properties of SAC105 leadfree alloy at high operating temperatures SAC105无铅合金在高温下的高应变率力学性能
P. Lall, Vikas Yadav, D. Zhang, J. Suhling, S. Shantaram
Industry migration to leadfree solders has resulted in a proliferation of a wide variety of solder alloy compositions. The most popular amongst these are the Sn-Ag-Cu family of alloys like SAC105 and SAC305. Electronics subjected to shock and vibration may experience strain rates of 1-100 per sec. Electronic product may often be exposed to high temperature during storage, operation and handling in addition to high strain rate transient dynamic loads during drop-impact, shock and vibration. Properties of leadfree solder alloys at high strain rates at low and high temperatures experienced by the solder joint during typical mechanical shock events are scarce. Previous studies have showed the effect of high strain rates and thermal aging on the mechanical properties of leadfree alloys including elastic modulus and the ultimate tensile strength. The ANAND viscoplastic constitutive model has been widely used to describe the inelastic deformation behavior of solders in electronic components. In this study, SAC105 leadfree alloys have been tested at strain rates of 10, 35, 50 and 75 per sec at various operating temperatures of 50°C, 75°C, 100°C and 125°C. Full-field strain in the specimen have been measured using high speed imaging at frame rates up to 75,000 fps in combination with digital image correlation. The cross-head velocity has been measured prior-to, during, and after deformation to ensure the constancy of cross-head velocity. Stress-Strain curves have been plotted over a wide range of strain rates and temperatures. Experimental data for the pristine specimen has been fit to the ANAND's viscoplastic model.
工业向无铅焊料的迁移导致了各种焊料合金成分的扩散。其中最受欢迎的是Sn-Ag-Cu合金家族,如SAC105和SAC305。受到冲击和振动的电子产品可能会经历每秒1-100的应变率。电子产品在储存,操作和处理过程中可能经常暴露在高温下,除了在跌落冲击,冲击和振动期间的高应变率瞬态动态载荷。在典型的机械冲击事件中,焊点在低温和高温下的高应变速率下的无铅焊料合金的性能很少。已有研究表明,高应变率和热时效对无铅合金的弹性模量和极限抗拉强度等力学性能有影响。ANAND粘塑性本构模型被广泛用于描述电子元件中焊料的非弹性变形行为。在这项研究中,SAC105无铅合金在50°C、75°C、100°C和125°C的不同工作温度下,以每秒10、35、50和75的应变速率进行了测试。在试样的全场应变已测量使用高速成像的帧率高达75000帧/秒结合数字图像相关。测量了变形前、变形中、变形后的横头速度,保证了横头速度的稳定性。应力-应变曲线已在应变速率和温度的大范围内绘制出来。原始试样的实验数据符合ANAND的粘塑性模型。
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引用次数: 23
Reliability of MEMS devices under multiple environments MEMS器件在多种环境下的可靠性
P. Lall, A. Abrol, Lee Simpson, J. Glover
Micro-electro-mechanical systems (MEMS) devices are used in a variety of applications for sensing acceleration, translation, rotation, pressure and sound in addition to actuation and signal generation. The MEMS devices have been applied to varied fields including healthcare and automotive applications. Data on reliability degradation of MEMS devices in harsh environment applications including combined environments of high temperature exposure, and high-g shock loading is scarce. In this paper, a test vehicle with a MEMS Accelerometers has been studied under high-temperature exposure followed by high-g mechanical shock. Test boards have been designed to assemble all the sensor types. The boards have been subjected to mechanical shocks using the method 2002.5, condition G, under the standard MIL-STD-883H test. Shock pulse amplitudes have been ramped from 500 to 30,000g with pulse duration between 0.1 to 1 millisecond. Full field effect on the components has been extracted using high speed cameras operating at 100,000 fps in conjunction with digital image correlation. The degradation of the MEMS response has been studied using statistical pattern recognition. The failure mechanisms have been characterized. The deterioration of the components has been extracted using non-destructive evaluation with micro-CT scans and X-ray. Further, the degradation of the MEMS response has been studied using statistical pattern recognition. The failure mechanisms have been characterized.
微机电系统(MEMS)设备用于各种应用中,除驱动和信号产生外,还用于感应加速度,平移,旋转,压力和声音。MEMS器件已应用于各种领域,包括医疗保健和汽车应用。关于MEMS器件在恶劣环境下可靠性退化的数据很少,包括高温暴露和高g冲击负载的组合环境。本文研究了一辆装有MEMS加速度计的测试车在高温暴露和高重力机械冲击下的性能。测试板的设计是为了装配所有类型的传感器。在MIL-STD-883H标准测试下,采用2002.5方法,条件G进行机械冲击。冲击脉冲振幅从500 g增加到30000 g,脉冲持续时间在0.1毫秒到1毫秒之间。使用高速相机以100,000 fps的速度结合数字图像相关提取组件的全场效果。利用统计模式识别研究了MEMS响应的退化。对失效机制进行了表征。使用micro-CT扫描和x射线进行无损评估,提取了部件的劣化。此外,利用统计模式识别研究了MEMS响应的退化。对失效机制进行了表征。
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引用次数: 6
Liquid cooling of a hot spot using a superhydrophilic nanoporous surface 使用超亲水性纳米孔表面对热点进行液体冷却
Shailesh Malla, Miguel Amaya, H. Moon, S. M. You
The performance of thin-film evaporative cooling for near-junction thermal management was investigated. A liquid delivery system capable of delivering water in small volumes ranging 20~75 nl at frequencies of up to 600 Hz was established. On one side of the silicon chip, a resistive heating layer of 2 mm × 2 mm was fabricated to emulate the high heat flux hot-spot, and on the other side a superhydrophilic nanoporous coating (SHNC) was applied over an area of 10 mm × 10 mm. With the aid of the nanoporous coating, delivered droplets spread into thin films of thicknesses less than 10 μm. With this system, evaporative tests were conducted in ambient in an effort to maximize dryout heat flux and evaporative heat transfer coefficient. During the tests, heat flux at the hot spot was varied to values above 1000 W/cm2. Water was delivered at either given constant frequency (constant mass flow rate) or programmed variations of frequency (variable mass flow rate), for a given nanoliter dose volume. Heat flux and hot spot surface temperatures were recorded upon reaching steady state at each applied heat flux increment. A mixed mode of cooling consisting of simultaneous thin-film evaporation and boiling was observed. Relative to bare silicon surface, dryout heat flux of the SHNC surface was found to increase by ~5 times at 500~600 Hz.
研究了薄膜蒸发冷却在近结热管理中的性能。建立了一种能够以高达600 Hz的频率以20~75 nl的小体积输送水的液体输送系统。在硅片的一侧制作了2 mm × 2 mm的电阻加热层来模拟高热流密度热点,另一侧在10 mm × 10 mm的面积上涂有超亲水性纳米孔涂层(SHNC)。在纳米孔涂层的帮助下,输送的液滴扩散成厚度小于10 μm的薄膜。利用该系统在环境中进行了蒸发试验,以最大限度地提高干热流密度和蒸发换热系数。在试验过程中,热点处的热流密度变化到1000 W/cm2以上。对于给定的纳升剂量体积,水以给定的恒定频率(恒定质量流量)或编程的频率变化(可变质量流量)输送。在每一次热流增量达到稳定状态时,记录热流密度和热点表面温度。同时观察到薄膜蒸发和沸腾的混合冷却模式。在500~600 Hz时,相对于裸硅表面,SHNC表面的干热流密度增加了约5倍。
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引用次数: 1
Piranha Pin-Fins (PPF): Voracious boiling heat transfer by vapor venting from microchannels - system calibration and single-phase fluid dynamics 水虎鱼鳍(PPF):通过微通道的蒸汽排气来进行贪婪的沸腾传热-系统校准和单相流体动力学
C. Woodcock, Farzad Houshmand, J. Plawsky, M. Izenson, D. Fogg, R. Hill, Scott Phillips, Y. Peles
A novel approach to embedded electronics cooling with a multi-phase microfluidic heat sink termed the Piranha Pin-Fin (PPF) is presented. Several first-generation PPF devices, as well as plain-channel and solid pin-fin heat sinks, have been fabricated and experimentally tested under single-phase adiabatic conditions. Details of the PPF device geometry and microfabrication process are provided. Plots showing pressure drop and friction factor are also provided. Numerical fluid dynamics modeling has been performed in parallel to the experiments. Modeling data presented includes fractional flow through the pins, predicted pressure losses, fluid streamlines and velocity gradients under several operating conditions. Additionally, micro-particle image velocimetry (μPIV) measurements have been performed. The velocity fields are used to provide further insight into the fluid mechanics within the heat sink as well as to validate the models. Velocity field measurements are included for various operating conditions.
提出了一种新的方法,嵌入式电子冷却与多相微流体散热器称为食人鱼针鳍(PPF)。一些第一代PPF器件,以及平面通道和固体引脚翅片散热器,已经在单相绝热条件下制造和实验测试。提供了PPF器件几何形状和微加工工艺的详细信息。并给出了压降和摩擦系数的曲线图。在实验的同时进行了数值流体动力学模拟。所提供的建模数据包括通过销钉的分流、预测的压力损失、流体流线和几种工况下的速度梯度。此外,还进行了微粒子图像测速(μPIV)测量。速度场用于进一步了解散热器内的流体力学以及验证模型。速度场测量包括各种操作条件。
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引用次数: 12
Characterization of thermal transport in multiwalled carbon nanotube using FIB irradiation 用FIB辐照表征多壁碳纳米管的热输运
Koji Takahashi, H. Hayashi
Thermal conductance of an individual multiwalled carbon nanotube was measured as a function of its length. Focused ion beam was used to shorten a 4.8 micrometer-long nanotube to 2.4, 1.2, 0.6, and 0.3-micrometer-long specimens on a hot-film sensor. As the nanotube is shorten, the conductance decreases more than expected by the diffusive thermal conduction theory. We treated two nanotubes of 64nm and 85nm diameters, both of which showed quasi-ballistic phonon transport. This is the first experiment to quantitatively investigate the contribution of phonons with long free paths in multiwalled carbon nanotube. The principle of thermal measurement, amorphous carbon induced by the ion beam, and considerable errors are also explained.
测量了单个多壁碳纳米管的热导率作为其长度的函数。在热膜传感器上,利用聚焦离子束将4.8微米长的纳米管缩短为2.4、1.2、0.6和0.3微米长的样品。随着纳米管的缩短,其电导的减小幅度大于扩散热传导理论的预测。我们处理了两个直径为64nm和85nm的纳米管,它们都表现出准弹道声子输运。这是第一个定量研究多壁碳纳米管中长自由程声子贡献的实验。对热测量的原理、离子束诱导的非晶碳和相当大的误差也作了解释。
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引用次数: 1
Thermal performance modeling of hybrid liquid-air cooled servers 混合式液空冷却服务器的热性能建模
R. Zeighami, W. Saunders, Henry Coles, S. Branton
This paper discusses data center scale performance characterization of hybrid liquid-air cooling solutions for a full 42U rack of servers. Using data collected in a production data center at Lawrence Berkeley Laboratories, we interpret the results with a simple three parameter model which allows characterization of the major factors affecting heat recovery efficiency of the system. The model is shown to agree with a broad set of data under a variety of temperature and workload conditions. To our knowledge, this is the first large scale characterization of a hybrid cooling solution's performance in terms relevant to data center operation. We discuss how this method can be extended to other systems for meaningful comparison of solution performance.
本文讨论了用于全42U机架服务器的混合液空冷却解决方案的数据中心规模性能特征。利用在劳伦斯伯克利实验室的生产数据中心收集的数据,我们用一个简单的三参数模型来解释结果,该模型可以描述影响系统热回收效率的主要因素。该模型与各种温度和工作负荷条件下的广泛数据一致。据我们所知,这是混合冷却解决方案在数据中心运行方面的第一次大规模性能表征。我们讨论了如何将这种方法扩展到其他系统,以便对解的性能进行有意义的比较。
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引用次数: 7
Thermal Modeling Improvements using substrate ECAD integration 利用衬底ECAD集成改进热建模
V. Jha, T. Hauck
With requirements of higher power density and smaller package size, thermal management of electronic packages has become increasingly challenging since last decade. With several design parameters playing an important role in evaluation of thermal characterization parameter, design approximations can lead to significant error. Substrate design is a critical aspect of the thermal model and the current state-of-the-art varies from approximate copper percentage inclusions to manually building traces to capture important geometrical features. Typically, these methods are prone to approximation errors and are also time consuming for building geometric models. An alternate method proposed is to use direct substrate ECAD integration in the package model that significantly improves the thermal modeling efficiency.
近十年来,随着人们对更高的功率密度和更小的封装尺寸的要求,电子封装的热管理变得越来越具有挑战性。由于多个设计参数在热表征参数的评估中起着重要的作用,设计近似会导致很大的误差。基板设计是热模型的一个关键方面,目前最先进的技术从大约的铜夹杂物百分比到手动构建迹线以捕获重要的几何特征不等。通常,这些方法容易产生近似误差,并且在构建几何模型时也很耗时。提出的另一种方法是在封装模型中直接使用衬底ECAD集成,这大大提高了热建模效率。
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引用次数: 1
Damage mechanisms in copper-aluminum wirebond under high temperature operation 铜铝焊丝在高温下的损伤机理
P. Lall, Shantanu Deshpande, L. Nguyen, M. Murtuza
Wire bonding is predominant mode of interconnect in electronics packaging. Traditionally material used for wire bonding is gold. But industry is slowly replacing gold wire bond by copper-aluminum wire bond because of the lower cost and better mechanical properties than gold, such as high strength, high thermal conductivity etc. Numerous studies have been done to analyze failure mechanism of Cu-Al wire bonds. Cu-Al interface is a predominant location for failure of the wirebond interconnects. In this paper, the use of intermetallic thickness as leading indicator-of-failure for prognostication of remaining useful life for Cu-Al wire bond interconnects has been studied. For analysis, 32 pin chip scale packages were used. Packages were aged isothermally at 200°C and 250°C for 10 days. Packages were withdrawn periodically after 24 hours and its IMC thickness was measured using SEM. The parts have been prognosticated for accrued damage and remaining useful life in current or anticipated future deployment environment. The presented methodology uses evolution of the IMC thickness in conjunction with the Levenberg-Marquardt Algorithm to identify accrued damage in wire bond subjected to thermal aging. The proposed method can be used for equivalency of damage accrued in Cu-Al parts subjected to multiple thermal aging environments.
线键合是电子封装中主要的互连方式。传统上用于金属丝粘合的材料是金。但是工业上正在慢慢地用铜铝线结合代替金丝结合,因为铜铝线结合成本更低,而且比金的机械性能更好,如高强度、高导热性等。大量的研究分析了铜铝线键的失效机理。Cu-Al界面是线键连接失效的主要部位。本文研究了用金属间厚度作为预测铜铝线键合互连剩余使用寿命的主要失效指标。为了进行分析,我们使用了32引脚芯片级封装。包装在200°C和250°C等温老化10天。24小时后定期取出包装,用扫描电镜测量其IMC厚度。对这些部件在当前或预期的未来部署环境中的累积损坏和剩余使用寿命进行了预测。所提出的方法使用IMC厚度的演变与Levenberg-Marquardt算法相结合来识别钢丝粘结在热老化下的累积损伤。该方法可用于Cu-Al零件在多种热老化环境下的损伤等效计算。
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引用次数: 0
Phonon thermal conduction in periodically porous silicon nanobeams 周期性多孔硅纳米梁中的声子热传导
Woosung Park, A. Marconnet, T. Kodama, Joonsuk Park, R. Sinclair, M. Asheghi, K. Goodson
The thermal conductivity of single crystal silicon can be reduced by the introduction of boundaries at the nanoscale. We present the measured thermal conductivity of single crystal silicon nanobeams patterned with a single row of holes at room temperature: the hole diameter and the spacing vary from 100nm to 250nm and from 200 nm to 800nm, respectively. A steady-state four-probe joule heating measurement technique is used to extract the thermal conductivity of the porous silicon nanobeams across a range of pore geometries. The reduction in thermal conductivity owing to the hole boundaries is up to a factor of two.
在纳米尺度上引入边界可以降低单晶硅的热导率。我们展示了单排孔的单晶硅纳米梁在室温下的热导率测量:孔直径和间距分别为100nm到250nm和200nm到800nm。采用稳态四探针焦耳加热测量技术提取多孔硅纳米梁在一系列孔几何形状中的导热系数。由于孔洞边界的原因,热导率的降低是原来的两倍。
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引用次数: 3
Towards development of a passive datacenter cooling technology: On-server thermosyphon cooling loop under dynamic workload 被动数据中心冷却技术的发展:动态工作负载下的服务器上热虹吸冷却回路
J. Marcinichen, S. Szczukiewicz, N. Lamaison, J. Thome
Despite many advances in electronics liquid cooling, air still remains one of the main means of cooling of high heat flux servers of datacenters. Regardless their long history of use, air-cooled blade servers continue to introduce strong nuisances that need to be considered during their implementation and operation, for instance: large energy consumption, difficult to manage the flow of air mastered by fans, and thus non-optimal spatial layout of components within a blade, high cost of air flow equipment, acoustical noise limitations, dust, etc. To overcome such problems, a new essential datacenter infrastructure is required.
尽管电子液冷技术取得了许多进步,但空气仍然是数据中心高热流服务器的主要冷却手段之一。尽管风冷式刀片服务器有着悠久的使用历史,但在其实施和运行过程中,仍然存在一些需要考虑的问题,例如:能耗大,风扇控制的气流难以管理,因此叶片内组件的空间布局不优化,气流设备成本高,噪音限制,灰尘等。为了克服这些问题,需要一个新的基本数据中心基础设施。
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引用次数: 10
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Fourteenth Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (ITherm)
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