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Fourteenth Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (ITherm)最新文献

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Thermal management of an IGBT module using two-phase cooling 采用两相冷却的IGBT模块的热管理
N. Malu, Disha Bora, S. Nakanekar, S. Tonapi
A lot of effort has been put to develop the next generation cooling technologies for Insulated Gate Bipolar Transistor module of hybrid vehicles. Two phase cooling has been identified as a potential solution for cooling of such modules. This paper explores the viability and implementation of a two phase cooling scheme and its comparison with single phase cooling. For this inverter module of Toyota Prius consisting of 12 pairs of IGBT devices and diodes is used. Thermal simulation technique is used to study the effect of convective heat transfer coefficient, cold plate dimensions, total power on IGBT, thermal interface material and its thickness on the thermal performance of the module.
混合动力汽车的绝缘栅双极晶体管模块的下一代冷却技术的开发已经投入了大量的努力。两相冷却已被确定为此类模块冷却的潜在解决方案。本文探讨了两相冷却方案的可行性和实施,并与单相冷却方案进行了比较。本逆变模块采用由12对IGBT器件和二极管组成的丰田普锐斯逆变模块。采用热模拟技术研究了对流换热系数、冷板尺寸、总功率对IGBT的影响、热界面材料及其厚度对模块热性能的影响。
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引用次数: 11
Predicting thermo-mechanical degradation of first-level thermal interface materials (TIMs) in flip-chip electronic packages 预测倒装电子封装中一级热界面材料(TIMs)的热机械退化
Tuhin Sinha, J. Zitz, Rebecca Wagner, S. Iruvanti
Ensuring adequate thermal performance is essential for the reliable operation of flip-chip electronic packages. Thermal interface materials (TIMs), applied between the die and a heat spreader form a crucial thermal junction between the first level package and external cooling mechanisms such as heat-sinks and cooling fans. Selection of a good TIM is dependent not only on its thermal properties but also on its ability to withstand mechanical stresses in an electronic package. In the past, FEM models have been applied to obtain the stresses and strains in the TIM using time-independent analysis. However, there has only been limited work in extending these models to predict the damage (both mechanical and thermal) in a TIM during thermo-cyclic loading. Our current work presents a technique to predict the thermal damage in TIMs over cyclic loading. Calibrated finite element analysis models have been created to predict accurate TIM strains in thermal test-vehicles. These predicted mechanical strains are then correlated with experimentally observed thermal degradation and finally, a phenomenological model is developed which predicts the thermal performance of an electronic package during cyclic loading.
确保足够的热性能对于倒装电子封装的可靠运行至关重要。应用于模具和散热器之间的热界面材料(TIMs)在第一级封装和外部冷却机制(如散热器和冷却风扇)之间形成关键的热结。选择好的TIM不仅取决于其热性能,还取决于其在电子封装中承受机械应力的能力。在过去,有限元模型是采用不依赖于时间的分析方法来获得TIM中的应力和应变。然而,在扩展这些模型以预测TIM在热循环加载过程中的损伤(包括机械损伤和热损伤)方面,只做了有限的工作。我们目前的工作提出了一种预测TIMs在循环加载下热损伤的技术。建立了校准的有限元分析模型,以准确预测热试验车辆中的TIM应变。然后将这些预测的机械应变与实验观察到的热退化相关联,最后建立了一个现象模型,该模型可以预测电子封装在循环加载期间的热性能。
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引用次数: 8
Cooling heat flux, COP, and cost optimization of integrated thermoelectric microcoolers with variation of thermoelectric properties 热电性能变化的集成热电微冷却器的冷却热流密度、COP和成本优化
Y. Koh, K. Yazawa, A. Shakouri
Thermoelectric (TE) microcoolers are solid state devices widely considered as strong candidates for precise temperature control and spot cooling in microelectronic circuits, especially for temperature sensitive devices such as laser diodes. Despite the excellent scalability and process compatibility of TE microcoolers for microelectronics, their utilization has been limited by their relatively moderate performance compared to vapor compression cycles due to the relatively small material figure-of-merit (ZT). In addition to crucial advantage of TE for a hotspot cooling, improving the ZT value of thermoelectric material has been the focus of research interest over the past few decades. Yet the independent impacts of three components of the ZT value have not been very clear. In this paper, we report the material cost impact of TE microcooler integration and coefficient-ofperformance (COP) change relative to modifications of the electrical conductivity, the Seebeck coefficient, and the thermal conductivity. This study is mostly focused on high heat-flux spot cooling based on the analysis of a practical TE microcooler integrated with a microchannel heat sink. Based on a one-dimensional analytic model, including the system thermal resistances, we maximize the cooling COP as functions of the drive current and the design thickness of a TE element. An example demonstrates the cooling performance for a 500 μm x 500 μm size integrated circuit with a temperature constraint of 65 °C maximum and an operating temperature of 74 °C for the heat sink. Increasing the ZT value linearly increases the maximum COP for a given temperature constraint and the maximum COP changes equally by varying any of the thermoelectric properties as expected. For the same ZT value, however, a lower thermal conductivity requires a thinner TE element for a design optimized for COP, e.g. changing the thermal conductivity from 1.5 W/mK to 0.75 W/mK reduces the optimum thickness from approximately 9 μm to 5 μm for 100 W/cm2 of heat flux. This result is encouraging for the utilization of TE for spot cooling since the TE cost directly relates to the mass usage of the material.
热电(TE)微冷却器是一种固态器件,被广泛认为是微电子电路中精确温度控制和点冷却的有力候选者,特别是对温度敏感的器件,如激光二极管。尽管用于微电子的TE微冷却器具有出色的可扩展性和工艺兼容性,但由于相对较小的材料性能(ZT),与蒸汽压缩循环相比,它们的性能相对适中,因此其利用受到限制。除了热电材料在热点冷却方面的关键优势外,提高热电材料的ZT值一直是过去几十年研究的焦点。然而,ZT值的三个组成部分的独立影响还不是很清楚。在本文中,我们报告了TE微冷却器集成和性能系数(COP)变化对材料成本的影响,这些变化与电导率、塞贝克系数和导热系数的变化有关。本研究主要集中在高热流密度点冷却的基础上,分析了一个集成了微通道散热器的实际TE微冷却器。基于一维分析模型,包括系统热阻,我们最大化冷却COP作为驱动电流和TE元件设计厚度的函数。以500 μm × 500 μm尺寸的集成电路为例,在温度限制为65°C,散热器工作温度为74°C的条件下,给出了散热性能。增加ZT值线性地增加给定温度约束下的最大COP,并且最大COP随预期的任何热电性质的变化而相等地变化。然而,对于相同的ZT值,较低的热导率需要更薄的TE元件来优化COP设计,例如,将热导率从1.5 W/mK更改为0.75 W/mK,可将100 W/cm2热流密度的最佳厚度从约9 μm降低到5 μm。这个结果是令人鼓舞的,因为TE的成本直接关系到材料的大量使用。
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引用次数: 4
Tailored parallel micro-channel cooling for hot spot mitigation 量身定制的平行微通道冷却,以缓解热点
S. Solovitz, M. Lewis
Modern electronics feature high surface heat fluxes, particularly at localized hot spots, which can be detrimental to chip performance. While techniques have been developed to alleviate these local effects, they are typically advanced solutions using embedded cooling devices. Instead, an effective, less aggressive solution involves the adaptation of traditional micro-channel cooling to the particular thermal profile. An analytical method is developed to determine individual channel flow rates and convective heat transfer through traditional correlations. This results in a simple power law relating passage diameter, D, to hot spot power, q, where D ~ qm. Unfortunately, this method is limited by the form of the empirical correlations, being applicable to only certain ranges of Reynolds numbers and channel sizes. To address this issue, a series of computational simulations has been conducted to select the appropriate power law for typical flow conditions in a micro-channel heat sink. For laminar, developing flow at ReD ~ 100, an empirical fit was generated. At an arbitrary, non-uniform chip power dissipation, the device temperature rises balanced to within less than 5%, even with up to three times more power at local spots.
现代电子产品具有高表面热通量,特别是在局部热点处,这可能对芯片性能有害。虽然已经开发出了缓解这些局部影响的技术,但它们通常是使用嵌入式冷却设备的先进解决方案。相反,一种有效的、不那么激进的解决方案是采用传统的微通道冷却来适应特定的热剖面。本文提出了一种利用传统关联法确定单个通道流速和对流换热的解析方法。这就得到了一个简单的关于通道直径D与热点功率q的幂律,其中D ~ qm。不幸的是,这种方法受到经验相关形式的限制,仅适用于一定范围的雷诺数和通道尺寸。为了解决这一问题,进行了一系列的计算模拟,以选择适合微通道散热器典型流动条件的幂律。对于在ReD ~ 100的层流,产生了经验拟合。在任意的、不均匀的芯片功耗下,即使局部点的功率增加了三倍,器件温度也会平衡上升到不到5%。
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引用次数: 2
Experimental characterization and modeling of a water-cooled server cabinet 水冷式服务器机柜的实验表征与建模
K. Nemati, B. Murray, B. Sammakia
Water-cooled server racks are typically closed cabinets, so no heat load is removed by the room cooling system in a raised floor data center. Instead, the cooling is provided by a closed system employing an air-water (fin-tube) heat exchanger. This kind of heat exchanger uses chilled water from a central plant, and there is the potential of using the waste heat that is returned. The goal of this study is characterize a specific sealed-door, water-cooled server cabinet under steady state and transient operation. The experimental part of the study is being performed on a Knurr CoolThermTM® rack. In this cabinet, the water/air heat exchanger is located at the bottom. Cooling air is circulated by three rear door mounted fans, the cooled air flows upward in front of the servers. The specific cabinet being tested has the capability to handle 25 kW and has a 30% cooling system energy efficiency. In the experiments, 16 1U servers and a 9U load bank are employed for generating a heat load. Over 100 thermocouples are used to monitor air temperature within different parts of the cabinet. The operating conditions monitored include: water flow rate, water inlet temperature, air flow rate through the servers, air flow rate through the heat exchanger, air temperatures and server power. The internal temperature of the servers is also monitored. From the measured data, the effectiveness is calculated for four different water flow rates and different power dissipation levels. Computational modeling of the air flow and heat transfer in a simplified model of the cabinet is also performed.
水冷式服务器机架通常是封闭的机柜,因此在架空地板数据中心中,房间冷却系统不会去除热负荷。相反,冷却是由采用空气-水(翅片管)热交换器的封闭系统提供的。这种热交换器使用来自中央工厂的冷冻水,并且有可能利用返回的废热。本研究的目的是表征一个特定的密封门,水冷服务器柜稳态和瞬态运行。本研究的实验部分在Knurr CoolThermTM®机架上进行。在本机柜中,水/空气换热器位于机柜底部。冷却气流通过安装在后门的三台风扇进行循环,冷却气流从服务器前方向上流动。正在测试的特定机柜的处理能力为25kw,冷却系统能效为30%。在实验中,使用16台1U服务器和一个9U负载组产生热负荷。超过100个热电偶用于监测机柜不同部位的空气温度。监控的运行工况包括:水流量、进水口温度、流经服务器的空气流量、流经换热器的空气流量、空气温度和服务器功率。服务器的内部温度也会被监控。根据实测数据,计算了四种不同流量和不同功耗水平下的效率。在简化的箱体模型中进行了气流和传热的计算建模。
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引用次数: 6
Numerical modeling and simulation of laser diode diamond microcoolers 激光二极管金刚石微冷却器的数值模拟与仿真
K. Matin, Yan Zheng, A. Bar-Cohen
High heat flux management schemes in laser diodes require appropriate cooling applications. Micro channel coolers are now widely used in high power laser diode industry with the highest total thermal resistance reported as low as 0.03 cm2-K/W with pressure drops as low as 10~50 psi. Since, the geometries, flow rates as well as high heat fluxes of current SOA LD micro-coolers differ, it is necessary to understand their thermal performance relative to conductive, convective and caloric thermal resistance. To do this comparison an equivalent effective micro-cooler thermal model is developed and then iterated with scaled input parameters from SOA LD micro-coolers. The objective is to identify the dominant thermal resistance - that plays the major role in decreasing the total thermal resistance. This paper will then predict a micro cooler that will perhaps be able to reduce total thermal resistance lower than 0.01 K-cm2/W with minimal pressure drop for next generation high heat flux applications. The current study will be restricted to only single phase liquid cooling.
激光二极管的高热流管理方案需要适当的冷却应用。微通道冷却器现在广泛应用于高功率激光二极管工业,据报道其最高总热阻低至0.03 cm2-K/W,压降低至10~50 psi。由于当前SOA LD微冷却器的几何形状、流量以及高热流不同,因此有必要了解它们相对于导电、对流和热阻的热性能。为了进行这种比较,开发了等效的有效微冷却器热模型,然后使用SOA LD微冷却器的缩放输入参数进行迭代。目的是确定在减少总热阻方面起主要作用的主要热阻。然后,本文将预测一种微型冷却器,它可能能够将总热阻降低到0.01 K-cm2/W以下,并具有最小的压降,用于下一代高热流密度应用。目前的研究仅限于单相液体冷却。
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引用次数: 2
Acceleration factor analysis of aging test on gallium nitride (GaN)-based high power light-emitting diode (LED) 氮化镓(GaN)基大功率发光二极管(LED)老化试验加速因子分析
Yu-Hsiang Yang, Yen-Fu Su, K. Chiang
Global warming highlights the effect of light-emitting diodes (LEDs), the advantages of which include lo w pollution and power consumption, as well as a long operation lifetime. However, LED research and development is limited by Illuminating Engineering Society of North America (IES) LM-80-08. This standard reliability test, which is utilized by most LED companies, is time-consuming and prolongs time-to-market. LEDs are degraded by various types of stresses, including temperature, current, and optical stresses. Thus, this study proposes an accelerated aging test for high-power LEDs under different high-temperature stresses without input current. 1-W LEDs based on gallium nitride (GaN) from the same series were obtained as test samples. At the beginning of the accelerated aging test, the device structure is presumably known. This test aims to (i) extrapolate the degradation model to accurately estimate lifetime; and (ii) propose a method to shorten IES LM-80-08 and TM-21-11, which last for a minimum of 6000 h. The results of the accelerated aging test show that sufficiently high-temperature stress effectively shortens the unstable period of the LED chip. During aging, light output degraded as well, and the activation energy of the degradation process was 0.65 eV. This value was obtained by applying the Arrhenius model as the prediction model for the lumen maintenance and temperature of the LED. The LED lifetime estimated by the prediction model varied from that projected by the experimental method by only 10%.
全球变暖凸显了发光二极管(led)的影响,其优点包括低污染和低功耗,以及较长的使用寿命。然而,LED的研究和发展受到北美照明工程学会(IES) LM-80-08的限制。大多数LED公司采用的这种标准可靠性测试非常耗时,并且延长了上市时间。led会受到各种应力的退化,包括温度、电流和光学应力。因此,本研究提出了一种无输入电流的大功率led在不同高温应力下的加速老化测试方法。从同一系列中获得了基于氮化镓(GaN)的1 w led作为测试样品。在加速老化试验开始时,假定器件结构是已知的。本试验旨在(i)外推退化模型以准确估计寿命;(ii)提出缩短IES LM-80-08和TM-21-11的方法,其持续时间至少为6000 h。加速老化试验结果表明,充分的高温应力可以有效缩短LED芯片的不稳定时间。老化过程中,光输出也发生了退化,降解过程的活化能为0.65 eV。该值是应用Arrhenius模型作为LED的流明维持和温度的预测模型得到的。预测模型估计的LED寿命与实验方法预测的寿命仅相差10%。
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引用次数: 12
Mixed convection heat transfer in a partially heated parallel plate vertical channel 部分受热平行板垂直通道内的混合对流换热
H. Celik, M. Mobedi
Laminar mixed convection heat transfer in a two dimensional symmetrically and partially heated vertical channel is investigated. The heated portions exist on the both walls of channel and their temperature is constant. The number of the heated portions is changed from 2 to 4 for each wall; however the total length of the heated portions is fixed. The fluid inlet velocity is uniform and air is taken as working fluid. The continuity, momentum and energy equations are solved numerically by using finite volume method. Results are compared with available studies in literature and good agreement is observed. The velocity and temperature fields are obtained for Gr / Re2 = 0.0033 and 13.33. Based on the obtained temperature distributions, the change of local Nusselt number for different number of heated portions are obtained and plotted. The variation of the mean Nusselt number with the number of heated portions is also discussed.
研究了二维对称部分加热垂直通道中的层流混合对流换热问题。受热部分存在于通道的两侧壁上,它们的温度是恒定的。每面墙加热部分的数量由2个改为4个;然而,加热部分的总长度是固定的。流体入口速度均匀,以空气为工作流体。采用有限体积法对连续方程、动量方程和能量方程进行了数值求解。结果与文献中已有的研究进行了比较,并观察到良好的一致性。得到了Gr / Re2 = 0.0033和13.33时的速度场和温度场。根据得到的温度分布,得到了不同受热部分数量下局部努塞尔数的变化情况,并绘制了图。文中还讨论了平均努塞尔数随加热部分数的变化。
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引用次数: 0
The application of through silicon vias (or TSVs) for high power and temperature devices 硅通孔(tsv)在高功率、高温度器件中的应用
A. Ranade, R. Havens, K. Srihari
Miniaturization and higher functionality have been and continue to be serious pursuits of the electronics industry. In relation to the miniaturization of package size, the 3D integration of devices using through silicon vias (or TSVs) is currently being researched extensively. 2.5D integration with a passive interposer is currently being researched as a step toward achieving the goal of complete 3D integration. This paper analyzes the packaging industry's transition from 2D to 3D integration of packages. Literature focused on manufacturability, materials of interest, geometrical dimensions, market trends, and customer focus is discussed in detail. The utilization of TSV packages in high power and high temperature products is the research area still to be explored. Hence, existing simulation data is extrapolated to high power die dimensions to analyze the effect of package dimensions on the thermo-mechanical behavior of TSV power die. Furthermore, a basic thermo-mechanical model of a Cu-filled TSV passive interposer is studied under high power and high temperature field conditions. Multiple cases are simulated to study the effect of TSV dimensions and material properties on the thermo-mechanical behavior of power packages. The current limitations of TSVs in high power application s ar e stated based on the results.
小型化和更高的功能一直是并将继续是电子工业的严肃追求。随着封装尺寸的小型化,使用硅通孔(tsv)的器件的3D集成目前正在得到广泛的研究。目前,研究人员正在研究采用被动中介器的2.5D集成技术,以实现完全3D集成的目标。本文分析了包装行业从二维包装一体化向三维包装一体化的转变。文献集中在可制造性,感兴趣的材料,几何尺寸,市场趋势,并详细讨论了客户的焦点。TSV封装在大功率高温产品中的应用仍是有待探索的研究领域。因此,将现有的仿真数据外推到高功率模具尺寸上,分析封装尺寸对TSV功率模具热力学行为的影响。在此基础上,研究了高功率和高温场条件下cu填充TSV无源中间体的基本热-力学模型。通过多工况模拟,研究了TSV尺寸和材料性能对动力封装热力学性能的影响。在此基础上,指出了目前tsv在大功率应用中的局限性。
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引用次数: 3
Experimental investigation of direct attach microprocessors in a Liquid-Cooled chiller-less Data Center 液冷无冷却器数据中心中直接连接微处理器的实验研究
M. Schultz, M. Gaynes, P. Parida, T. Chainer
As part of a US Department of Energy cost shared grant, a liquid cooled chiller-less data center test facility was designed and constructed with the goal of reducing total cooling energy use to less than 5% of the total IT and facilities energy usage by utilizing warm water cooling of the electronic rack. A server compatible Liquid Metal Thermal Interface (LMTI) [1] was developed and integrated to improve the thermal conduction path of the hot server components to the ambient cooling of the data center. This LMTI has a thermal resistance an order of magnitude better than that achieved with most commercially utilized thermal interface materials (TIMs). When integrated directly between a bare die and a water cooled heat sink, this technology achieved a significant improvement in thermal conduction and enabled the computer devices to operate in a much higher ambient temperature environment. Initial studies on single modules showed substantial improvement in operating temperature when utilizing LMTI. Based upon this result, a detailed study was completed using two liquid cooled System X 3550 servers, comparing the thermal performance between the commercial thermal solution of a standard lidded module interfaced with a thermal grease to a cold plate, and the solution where the lid was removed and LMTI was used between the bare die and the same cold plate. The servers were first characterized using bench top investigation and then in a Data Center Liquid Cooled System with the standard lidded module and subsequently reassembled with a direct die attach LMTI. The servers CPU core temperatures showed a 5 to 6 °C advantage in CPU core temperature for the direct attach LMTI compared to the standard lidded module with thermal grease.
作为美国能源部成本共享拨款的一部分,设计和建造了一个液冷式无冷水机数据中心测试设施,其目标是通过利用电子机架的温水冷却,将总冷却能耗减少到IT和设施总能耗的5%以下。开发并集成了服务器兼容的液态金属热接口(LMTI)[1],以改善服务器热组件对数据中心环境冷却的热传导路径。该LMTI的热阻比大多数商用热界面材料(TIMs)的热阻要好一个数量级。当直接集成在裸模和水冷散热片之间时,该技术实现了热传导的显着改进,并使计算机设备能够在更高的环境温度环境中运行。对单个模块的初步研究表明,当使用LMTI时,工作温度有了实质性的提高。基于此结果,使用两台液冷System X 3550服务器完成了详细的研究,比较了标准有盖模块与导热脂接口的商用热解决方案与冷板之间的热性能,以及在裸模和同一冷板之间去除盖子并使用LMTI的解决方案。首先使用台式调查对服务器进行了表征,然后在具有标准盖子模块的数据中心液冷系统中对服务器进行了表征,随后使用直接连接模具的LMTI进行了重新组装。与带有导热脂的标准上盖模块相比,直接连接LMTI的服务器CPU核心温度显示出5至6°C的优势。
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引用次数: 11
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Fourteenth Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (ITherm)
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