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Fourteenth Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (ITherm)最新文献

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A model for the free (top) surface deformation of through-silicon vias 硅通孔自由(顶)面变形模型
A. Udupa, G. Subbarayan, Cheng-Kok Koh
Analytical models of stress and deformxation of through-silicon vias (TSV), relative to numerical ones, have the advantage of being inexpensive to evaluate and in providing insight. They have the additional advantage of allowing one to embed them in ECAD tools for real time design decisions. Motivated by this reasoning, in this paper, an analytical model for the three-dimensional state of stress in a periodic array of TSVs is developed. The model accounts for the onset of plasticity in the copper via and predicts the out-of-plane protrusion that occurs in the via due to differential thermal expansion with the surrounding Si matrix. Excessive out-of-plane deformation of the top surface of the via has the potential to induce fracture causing stress in the brittle dielectric layers that lie above the via. The predictions of the model are consistent with experimentally determined values reported in the literature. The process and design parameters that are critical to limiting the extent of protrusion are identified, and these in turn are used to develop design guidelines.
相对于数值模型,硅通孔(TSV)应力和变形的分析模型具有评估成本低和提供深入见解的优点。它们还有一个额外的优点,即允许将它们嵌入到ECAD工具中以进行实时设计决策。基于这一推理,本文建立了一种周期阵应力三维状态的解析模型。该模型解释了铜孔塑性的开始,并预测了由于与周围Si基体的不同热膨胀而在孔中发生的面外突出。孔顶表面的过度面外变形有可能诱发断裂,从而在位于孔上方的脆性介电层中产生应力。该模型的预测与文献中报道的实验确定值一致。确定了限制突出程度的关键工艺和设计参数,这些参数反过来用于制定设计指南。
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引用次数: 1
Nature-inspired enhanced microscale heat transfer in macro geometry 自然启发增强微观尺度传热在宏观几何
A. L. Goh, K. Ooi, U. Stimming
To meet the high cooling demand in the electronics industry, enhanced microchannel heat sinks were introduced. However, the intricacies and high costs associated with microfabrication technologies prove them unsuitable for application in conventional heat exchangers. Hence, the motivation to implement microscale passages in macro geometries ensues. In this study, the annular microchannel is formed by securing a cylindrical insert of mean diameter 19.4 mm concentrically within a cylindrical pipe of internal diameter 20 mm. The paper looks at heat transfer enhancement techniques using inserts of nature-inspired profiles. CFD simulations based on conventional theory were carried out to predict the heat transfer and flow characteristics in the microchannel, for length of 30 mm, mean hydraulic diameter of 600 μm, and under constant heat input of 500 W. Under flow condition of 4 L/min (0.0667 kg/s), convective heat transfer coefficient values of 33.7, 32.7, 30.4 and 26.2 kW/m2·K are obtained for the Durian, Inverted Fish Scale, Fish Scale and Plain profiles respectively. This corresponds to an enhancement of 29%, 25% and 16% respectively, relative to the Plain profile. In addition, using Inverted Fish Scale profile, flow condition of 8 L/min (0.133 kg/s) yield a significant convective heat transfer coefficient value of 59.2 kW/m2·K. The pressure drop values are found to be easily met by a commercially available pump.
为了满足电子工业对散热的高要求,引入了增强型微通道散热器。然而,与微加工技术相关的复杂性和高成本证明它们不适合用于传统的热交换器。因此,在宏观几何中实现微尺度通道的动机随之而来。在本研究中,环形微通道是通过将平均直径19.4 mm的圆柱形插片同心固定在内径20 mm的圆柱形管道内形成的。本文着眼于传热增强技术使用插入的自然启发型材。基于传统理论进行CFD模拟,预测了长度为30 mm、平均水力直径为600 μm、恒热输入为500 W时微通道内的传热和流动特性。在4 L/min (0.0667 kg/s)流速条件下,榴莲型、倒立鱼鳞型、鱼鳞型和平原型的对流换热系数分别为33.7、32.7、30.4和26.2 kW/m2·K。相对于Plain剖面,其增产幅度分别为29%、25%和16%。此外,在倒鱼鳞剖面下,8 L/min (0.133 kg/s)的流量条件下,对流换热系数达到59.2 kW/m2·K。发现压降值很容易满足市售泵。
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引用次数: 4
Transient thermal imaging characterization of a die attached optoelectronic device on silicon 硅片上贴装光电器件的瞬态热成像特性
K. Yazawa, D. Kendig, K. Al-Hemyari, A. Shakouri
Packaging of optoelectronic devices becomes more and more challenging due to higher heat generation per unit volume. We experimentally investigated the packaging thermal resistance for a semiconductor laser device and compared results for two material alternatives for the electrical passivation layer. We used the time-resolved thermoreflectance technique to obtain the time response for the thermal diffusion. During this investigation, we also discovered another key factor related to the thermal resistance in addition to the passivation layer. The silicon substrate (~700 microns thick) also needs careful consideration for thermal diffusion. We observed some thermal islands across the thickness of the silicon substrate to diffuse and spread the heat. This local anisotropy, however, may be minor as the macroscopic temperature gradient is found to be reasonable. Nevertheless, this localized phenomenon may lead to performance variations in mass production. In the investigated package samples, minor voids and cracks were observed in the copper heat sink area. This may not be anticipated for final manufacturing, but these defects could result in localized higher thermal resistance for some of the arrayed device features on a chip. By using the transient thermoreflectance technique, the heat diffusion process can be observed. This imaging technique enables us to track the temperature over a wide range of time. The time response curve provides an indication of the thermal heat sinking performance of the package structure. The transient thermal response clearly shows two stages of temperature rise. One is the spreading thermal diffusion in the silicon substrate and the other is thermal diffusion into the copper heat sink. The thermal mass for both, is within the time range. In this case, the opposite side of the device of the copper heat sink is connected to the thermal ground with a small thermal resistance. The result demonstrates that a poly silicon passivation layer works better than silicon dioxide and decreases the thermal resistance by almost 30%.
由于单位体积产生的热量越来越高,光电器件的封装变得越来越具有挑战性。我们实验研究了半导体激光器件的封装热阻,并比较了两种替代材料的电钝化层的结果。我们利用时间分辨热反射技术得到了热扩散的时间响应。在本次调查中,我们还发现了除钝化层外与热阻相关的另一个关键因素。硅衬底(~700微米厚)也需要仔细考虑热扩散。我们观察到一些热岛在硅衬底的厚度上扩散和传播热量。然而,这种局部各向异性可能是次要的,因为宏观温度梯度是合理的。然而,这种局部现象可能会导致大规模生产中的性能变化。在所研究的封装样品中,在铜散热器区域观察到细小的空洞和裂纹。这可能不会在最终制造中出现,但这些缺陷可能会导致芯片上某些阵列器件特性的局部更高的热阻。利用瞬态热反射技术,可以观察到热扩散过程。这种成像技术使我们能够在很长一段时间内跟踪温度。时间响应曲线反映了封装结构的散热性能。瞬态热响应明显表现为两个升温阶段。一种是扩散热扩散在硅衬底,另一种是热扩散到铜散热器。两者的热质量,都在时间范围内。在这种情况下,铜散热器的器件的另一侧与热接地相连,热阻较小。结果表明,多晶硅钝化层的钝化效果优于二氧化硅,其热阻降低了近30%。
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引用次数: 2
Micro-fluidic silicon cooling devices for particle tracking detectors 粒子跟踪探测器用微流控硅冷却装置
G. Romagnoli, J. Buytaert, R. Dumps, A. Francescon, O. A. de Aguiar Francisco, K. Howell, A. Mapelli, G. Nuessle, P. Petagna
In the last years the Detector Technology group (PH-DT) [1] of the CERN Physics Department in Geneva, Switzerland, has started the study of novel micro-fluidic cooling systems obtained through standard micro-fabrication processes that outperform traditional cooling approaches for the thermal management of silicon particle detectors. The fabrication of the cooling devices starts with the etching of the microchannels in a silicon wafer; the channels are then closed with another silicon wafer through a direct bonding process. The devices are then interfaced to the front-end electronics of the detector via a thin adhesive layer. Silicon cooling devices with thickness of the order of few hundred microns guarantee the desired minimization of material in front of the tracking sensors and eliminate mechanical stresses due to the mismatch of Coefficient of Thermal Expansion (CTE) between the sensor and its related electronics. Combining the versatility of standard micro-fabrication processes with the high thermal efficiency typical of micro-fluidics, it is possible to produce effective thermal management devices that are well adapted to very different detector configurations.
在过去的几年里,位于瑞士日内瓦的欧洲核子研究中心物理部的探测器技术小组(PH-DT)[1]已经开始研究通过标准微制造工艺获得的新型微流体冷却系统,该系统在硅粒子探测器的热管理方面优于传统的冷却方法。所述冷却装置的制造首先在硅片上蚀刻所述微通道;然后通过直接键合过程将通道与另一片硅片闭合。然后,这些设备通过一层薄薄的粘合剂连接到探测器的前端电子设备上。厚度为几百微米的硅冷却装置保证了跟踪传感器前材料的最小化,并消除了由于传感器与其相关电子器件之间热膨胀系数(CTE)不匹配而引起的机械应力。将标准微加工工艺的多功能性与微流体的高热效率相结合,可以生产出适用于非常不同的探测器配置的有效热管理设备。
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引用次数: 0
Material behavior of SAC305 under high strain rate at high temperature SAC305材料在高温高应变速率下的性能
P. Lall, D. Zhang, Vikas Yadav, J. Suhling, S. Shantaram
Leadfree solders have been used as interconnects in electronic packaging, due to its environmental friendly chemical property. However, those materials may experience high strain rates when subjected to shock and vibration. Consequently, failure will occur to electronics in those situations. Therefore, knowing the material properties of lead-free solders are extremely important, but research on mechanical behaviors of those solder alloys at high strain rates are scarce. Anand's viscoplastic constitutive model has been widely used to describe the inelastic deformation behavior of solders in electronic components under thermo-mechanical deformation. However, Anand's model constants for the transient dynamic strain rates are scarce. In this paper, the nine material parameters to fit the Anand viscoplastic model at high strain rates have been presented. In order to develop the constants for this model, uniaxial tensile tests at several strain rates and temperatures have been completed. A constrant strain rate impact hammer which enables attaining strain rates around 1 to 100 per sec has been employed to implement tensile tests and a small thermal chamber is applied to control testing temperature. High speed cameras operating at 70,000 fps have been used to capture images of specimen and then digital image correlation method is used to calculate tensile strain. Uniaxial stress-strain curves have been plotted over a wide range of strain rates (ε̇=10, 35, 50, 75 /sec) and temperatures (T = 25, 50, 75, 100, 125°C). Anand viscoplasticity constants have been calculated by non-linear fitting procedures. In addition, the accuracy of the extracted Anand constants has been evaluated by comparing the model prediction and experimental data.
无铅焊料因其对环境友好的化学特性而被广泛应用于电子封装中。然而,当受到冲击和振动时,这些材料可能会经历高应变率。因此,在这些情况下,电子设备将发生故障。因此,了解无铅钎料的材料性能是非常重要的,但对这些钎料合金在高应变速率下的力学行为的研究却很少。Anand粘塑性本构模型被广泛用于描述电子元件中焊料在热机械变形下的非弹性变形行为。然而,关于瞬态动态应变率的Anand模型常数很少。本文给出了高应变率下阿南德粘塑性模型的9个材料参数。为了确定该模型的常数,完成了几种应变速率和温度下的单轴拉伸试验。采用恒定应变率冲击锤进行拉伸试验,其应变率约为每秒1至100次,并采用小型热室控制试验温度。采用70000 fps的高速摄像机对试样进行图像采集,然后采用数字图像相关法计算拉伸应变。单轴应力-应变曲线在应变速率(ε =10、35、50、75 /sec)和温度(T = 25、50、75、100、125℃)范围内绘制。用非线性拟合程序计算了阿南德粘塑性常数。此外,通过比较模型预测和实验数据,对提取的阿南德常数的精度进行了评价。
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引用次数: 17
Thermal and electrical effects of staggered micropin-fin dimensions for cooling of 3D microsystems 交错微针翅尺寸对三维微系统冷却的热电效应
Thomas E. Sarvey, Yang Zhang, Yue Zhang, Hanju Oh, M. Bakir
Microfluidic cooling shows promise in cooling next generation 3D microsystems when integrated with through-silicon-vias. In this work, electrical and thermal effects of staggered micropin-fin heat sink dimensions are analyzed using deionized water. An experimental study of five different silicon micropin-fin arrays with a nominal height of 200 μm and diameters down to 30 μm was conducted at flow rates up to approximately 100mL/min and pressure drops up to approximately 200 kPa. The lowest convective thermal resistance achieved was 0.098 °C/W across a 1 cm2 die. These experimental results were then used to simulate temperature profiles of an interposer-cooled 3D stack.
微流控冷却显示了冷却下一代3D微系统的前景,当与硅通孔集成时。用去离子水分析了交错微针翅片散热器尺寸的电学和热学效应。在流速约为100mL/min、压降约为200kpa的条件下,对5种标称高度为200 μm、直径为30 μm的硅微针鳍阵列进行了实验研究。最低对流热阻达到0.098°C/W横跨1平方厘米的模具。然后将这些实验结果用于模拟中间体冷却的3D堆栈的温度分布。
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引用次数: 21
Investigation of flow boiling characteristics in expanding silicon microgap heat sink 膨胀型硅微隙散热器流动沸腾特性研究
Alam Tamanna, P. Lee
Flow boiling microgap heat sink is attractive due to its high heat transfer capability in compact spaces with a smaller rate of coolant flow than its single phase counterpart. Other advantages of this method are the ease of fabrication and implementation (direct cooling). Although there is general agreement that this system may be able to maintain greater temperature uniformity across the heat sink and reduce flow boiling instabilities, their heat transfer and instability characteristics along with flow visualization in expanding microgap heat sink are unavailable in literature till date and require investigation.
流动沸腾微间隙散热器是有吸引力的,由于其高的传热能力在紧凑的空间与较小的冷却剂流动速率比其单相对应。这种方法的其他优点是易于制造和实施(直接冷却)。尽管人们普遍认为该系统可能能够在散热器上保持更大的温度均匀性,并减少流动沸腾的不稳定性,但它们的传热和不稳定性特征以及扩展微间隙散热器中的流动可视化迄今尚未在文献中获得,需要进行研究。
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引用次数: 1
Phase-separation of wetting fluids using nanoporous alumina membranes and micro-glass capillaries 用纳米多孔氧化铝膜和微玻璃毛细管相分离润湿流体
D. Agonafer, K. Lopez, Y. Won, J. Palko, M. Asheghi, J. Santiago, K. Goodson
Phase separation in two-phase microfluidic exchangers is a promising strategy for reducing the required pumping power. Past research has focused on using hydrophobic nanoporous structures in order to extract water vapor and retain liquid within the vapor-cooling device. This study focuses on characterizing the bursting pressure, the maximum Laplace pressure for liquid containment, of nanoporous alumina membranes and micro-glass capillaries. The pore size diameters of the alumina membranes have a nominal diameter of 170 nm that can produce a pressure drop of 1.5 kPa for wetting dielectric liquids. In order to contain higher Laplace pressures, the pore geometry for 'pinning' of the fluid at the liquid-vapor interface needs to be optimized. Single glass micro-glass capillaries were used in order to study the 'pinning effect' of wetting fluids for various micro-capillary diameters. The glass capillary diameters ranged from 250-840 μm with measured Laplace pressures up to ~0.9 kPa. Experimental results agreed well with an analytical model that calculates the Laplace pressure as a function of pore geometry.
在两相微流体交换器中进行相分离是一种很有前途的降低泵送功率的方法。过去的研究主要集中在利用疏水纳米孔结构来提取水蒸气并在蒸汽冷却装置内保留液体。本研究着重于表征纳米多孔氧化铝膜和微玻璃毛细管的破裂压力,即容纳液体的最大拉普拉斯压力。氧化铝膜的孔径为170 nm,可产生1.5 kPa的润湿介质液体的压降。为了包含更高的拉普拉斯压力,需要优化用于在液-气界面“钉住”流体的孔隙几何形状。为了研究不同微毛细管直径下润湿液的“钉钉效应”,采用单玻璃微玻璃毛细管进行了实验研究。玻璃毛细管直径范围为250 ~ 840 μm,测得的拉普拉斯压力可达~0.9 kPa。实验结果与计算拉氏压力随孔隙几何形状变化的解析模型吻合良好。
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引用次数: 3
Evaluation of thermal resistance of AlGaN/GaN heterostructure on diamond substrate 金刚石衬底上AlGaN/GaN异质结构的热阻评价
D. Dumka, T. Chou
Thermal assessment of AlGaN/GaN heterostructure on diamond substrate is presented. To emphasize the advantages of diamond substrate for GaN, results of test devices on GaN-on-Diamond material are compared to those on GaN-on-SiC and GaN-on-Si materials. Mesa resistors and High Electron Mobility Transistors (HEMTs) fabricated using a 0.25 μm gate length process are characterized. Infrared thermography is employed for measurement of temperature rise in the test resistors and transistors at different power dissipation conditions. Addition of a simple feature to the conventional mesa resistor is found to allow a non-destructive, on-wafer compatible and more reliable surface temperature determination using IR thermography. DC current-voltage characteristics are included to show the impact of different substrates on the electrical behavior of HEMTs. Our results clearly demonstrate a significant thermal advantage of diamond substrate compared to SiC and Si substrate for GaN HEMTs designed for closely comparable electrical performance. For the same average channel temperature rise in the identical HEMTs, we estimate that GaN-on-Diamond material used in this study allows 1.7X dissipated power of GaN-on-SiC and 3X dissipated power of GaN -on-Si.
对金刚石衬底上的AlGaN/GaN异质结构进行了热评价。为了强调金刚石衬底对GaN的优势,将GaN-on- diamond材料上的测试结果与GaN-on- sic和GaN-on- si材料上的测试结果进行了比较。采用0.25 μm栅极长度工艺制备了台面电阻和高电子迁移率晶体管(hemt)。采用红外热像仪测量了不同功耗条件下测试电阻和晶体管的温升。在传统的台面电阻器上添加一个简单的功能,可以使用红外热像仪进行非破坏性,晶圆上兼容和更可靠的表面温度测定。包括直流电流-电压特性,以显示不同衬底对hemt电学行为的影响。我们的研究结果清楚地表明,与SiC和Si衬底相比,用于GaN hemt的金刚石衬底具有显着的热优势,其电性能接近可比。对于相同hemt中相同的平均通道温升,我们估计本研究中使用的GaN-on- diamond材料允许GaN-on- sic的1.7倍耗散功率和GaN-on-Si的3X耗散功率。
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引用次数: 8
Reliability of solid-state lighting electrical drivers subjected to WHTOL accelerated aging 受WHTOL加速老化影响的固态照明电气驱动器的可靠性
P. Lall, P. Sakalaukus, Lynn Davis
An investigation of a solid-state lighting (SSL) luminaire with the focus on the electronic driver which has been exposed to a standard wet hot temperature operating life (WHTOL) of 85% RH and 85°C in order to assess reliability of prolonged exposer to a harsh environment has been conducted. SSL luminaires are beginning introduced as headlamps in some of today's luxury automobiles and may also be fulfilling a variety of important outdoor applications such as overhead street lamps, traffic signals and landscape lighting. SSL luminaires in these environments are almost certain to encounter excessive moisture from humidity and high temperatures for a persistent period of time. The lack of accelerated test methods for LEDs to assess long-term reliability prior to introduction into the marketplace, a need for SSL physics based PHM modeling indicators for assessment and prediction of LED life, as well as the U.S. Department of Energy's R&D roadmap to replace todays lighting with SSL luminaires makes it important to increase the understanding of the reliability of SSL devices, specifically, in harsh environment applications. In this work, a set of SSL electrical drivers were investigated to determine failure mechanisms that occur during prolonged harsh environment applications. Each driver consists of four aluminum electrolytic capacitors (AECs) of three different types and was considered the weakest component inside the SSL electrical driver. The reliability of the electrical driver was assessed by monitoring the change in capacitance and the change in equivalent series resistance for each AEC, as well as monitoring the luminous flux of the SSL luminaire or the output of the electrical driver. The luminous flux of a pristine SSL electrical driver was also monitored in order to detect minute changes in the electrical drivers output and to aid in the investigation of the SSL luminaires reliability. The failure mechanisms of the electrical drivers have been determined and are presented in this paper.
为了评估长期暴露在恶劣环境下的可靠性,对固态照明(SSL)灯具进行了研究,重点关注了暴露在85% RH和85°C的标准湿热温度工作寿命(WHTOL)下的电子驱动器。SSL灯具开始作为当今一些豪华汽车的前照灯引入,也可能实现各种重要的户外应用,如架空路灯,交通信号和景观照明。SSL灯具在这些环境中几乎肯定会遇到持续一段时间的湿度和高温带来的过多水分。在进入市场之前,缺乏加速测试方法来评估LED的长期可靠性,需要基于SSL物理的PHM建模指标来评估和预测LED的寿命,以及美国能源部的研发路线图,用SSL灯具取代今天的照明,这使得增加对SSL设备可靠性的理解变得非常重要,特别是在恶劣环境应用中。在这项工作中,研究了一组SSL电驱动器,以确定在长时间恶劣环境应用中发生的故障机制。每个驱动器由四个三种不同类型的铝电解电容器(aec)组成,被认为是SSL电气驱动器中最弱的组件。通过监测每个AEC的电容变化和等效串联电阻变化,以及监测SSL灯具或电驱动器输出的光通量来评估电驱动器的可靠性。为了检测电驱动器输出的微小变化,并有助于SSL灯具可靠性的调查,还对原始SSL电驱动器的光通量进行了监测。本文对电驱动器的失效机理进行了分析。
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引用次数: 8
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Fourteenth Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (ITherm)
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