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A Novel Integration Approach for Photovoltaic/Wind/Fuel Cell-Based Hybrid Renewable Energy Systems With Reliability Indices for Sustainable Electric Vehicle Charging 基于光伏/风能/燃料电池的混合可再生能源系统集成方法及可靠性指标
IF 2.6 4区 工程技术 Q3 ELECTROCHEMISTRY Pub Date : 2025-07-21 DOI: 10.1002/fuce.70012
Khaliq Ahmed, Devkaran Sakravdia, Chandrakant Sharma

Hybrid energy systems that integrate renewable energy sources are driving the green energy revolution and playing an increasingly vital role in supporting sustainable transportation through electric vehicle charging infrastructure. This study involves the meticulous design of a reliable standalone multi-vector hybrid energy configuration comprising photovoltaic panels, wind turbines, and fuel cells (PV/WT/FC) for stochastic electric vehicle (EV) load. Significantly, the research presents a pioneering methodology that incorporates chaotic particle swarm optimization aligned with the Andean Condor algorithm (CPSO-ACA), providing a sophisticated optimization approach. The evaluation process is based on key measures like net present cost (NPC), levelized cost of energy (LCOE), and reliability indicators such as loss of load probability (LOLP), loss of load expectation (LOLE), and loss of energy expected (LOEE). With the proposed hybrid approach, a reliable hybrid energy system with the lowest renewable energy components and promising reliability (LOLP = 0.064) has been reported. From a financial perspective, the values of NPC, LCOE, and LOE ($4.06 M, $0.0636/kWh, and $0.7083 M) enable the hybrid system to be economically sound. Furthermore, the energy-oriented reliability indices, LOEE and LOLE, have significantly reduced to 5920 kWh and 564.144 h, respectively. The effectiveness of the proposed algorithm is compared with GA, GWO, MOPSO, and CPSO algorithms and is indicative of the strength achieved through proposed optimization in the evolving landscape of green energy technology.

整合可再生能源的混合能源系统正在推动绿色能源革命,并通过电动汽车充电基础设施在支持可持续交通方面发挥着越来越重要的作用。这项研究涉及到一个可靠的独立多矢量混合能源配置的精心设计,包括光伏板,风力涡轮机和燃料电池(PV/WT/FC)随机电动汽车(EV)负载。值得注意的是,该研究提出了一种开创性的方法,将混沌粒子群优化与安第斯秃鹰算法(CPSO-ACA)相结合,提供了一种复杂的优化方法。评估过程基于净当前成本(NPC)、平准化能源成本(LCOE)等关键度量,以及可靠性指标,如负荷损失概率(LOLP)、负荷预期损失(LOLE)和预期能源损失(LOEE)。利用本文提出的混合方法,已经报道了一个可靠的混合能源系统,该系统具有最低的可再生能源成分,并且具有良好的可靠性(LOLP = 0.064)。从财务角度来看,NPC、LCOE和LOE的价值(406万美元、0.0636美元/千瓦时和0.7083万美元/千瓦时)使混合动力系统在经济上是合理的。此外,面向能源的可靠性指标LOEE和LOLE分别显著降低至5920 kWh和564.144 h。将该算法的有效性与GA、GWO、MOPSO和CPSO算法进行了比较,表明了通过该算法在不断发展的绿色能源技术领域所取得的优势。
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引用次数: 0
Optimization of Fuel Cell Manifold and Structural Design of End Plates Using Computational Fluid Dynamics and Genetic Algorithm Approach 基于计算流体力学和遗传算法的燃料电池流形优化及端板结构设计
IF 2.6 4区 工程技术 Q3 ELECTROCHEMISTRY Pub Date : 2025-07-08 DOI: 10.1002/fuce.70013
Jeno Salethraj, Balamurugan Chinnasamy, Mokesh Kumar Selvaraj, Mohammed Abdul Kadar Rahiman

Ensuring uniform fluid distribution in high-power fuel cell stacks is crucial for automotive applications. This study introduces and evaluates novel X1- and X2-shaped manifold designs against the conventional U-shaped manifold to enhance distribution uniformity across cells. Computational Fluid Dynamics simulations demonstrated the superiority of the proposed designs, with the X2 manifold exhibiting improved pressure uniformity and reduced pressure drop due to its double-inlet configuration. Further optimization was conducted using a multi-objective genetic algorithm and topology optimization techniques, refining the flow area for enhanced performance. Results indicated that reducing the inlet size while maintaining the outlet size significantly improved gas distribution across all manifold configurations. Additionally, integrating a C-type inlet pipe in the X2 manifold further enhanced flow consistency and reduced manifold size by 50 percent. These findings highlight the effectiveness of advanced computational and optimization strategies in fuel cell manifold design, offering practical solutions to enhance flow distribution and overall stack performance.

确保高功率燃料电池堆中均匀的流体分布对于汽车应用至关重要。本研究介绍并评估了新型X1和x2形歧管设计与传统u形歧管的对比,以提高单元间分布的均匀性。计算流体动力学模拟证明了所提出设计的优越性,X2歧管由于其双入口配置,表现出更高的压力均匀性和更小的压降。使用多目标遗传算法和拓扑优化技术进行进一步优化,细化流区以提高性能。结果表明,在保持出口尺寸的同时减小进口尺寸可以显著改善所有歧管配置中的气体分布。此外,在X2歧管中集成了c型进气管,进一步提高了流动一致性,并将歧管尺寸减小了50%。这些发现突出了先进的计算和优化策略在燃料电池歧管设计中的有效性,为改善流动分布和整体堆性能提供了实用的解决方案。
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引用次数: 0
Horned Lizard Defense Tactics Optimization Algorithm for Precise Identification of PEMFC Parameters 角蜥蜴防御战术优化算法的精确识别PEMFC参数
IF 2.6 4区 工程技术 Q3 ELECTROCHEMISTRY Pub Date : 2025-07-04 DOI: 10.1002/fuce.70011
Badreddine Kanouni, Abdelbaset Laib, Abdelbasset Krama, Salah Necaibia, Josep M. Guerrero

Proton exchange membrane fuel cells (PEMFCs) are emerging as a promising alternative power source, converting hydrogen and oxygen into clean energy. Accurate mathematical modeling of PEMFCs is essential for their simulation, evaluation, optimization, and effective management. This study introduces a newly developed metaheuristic algorithm, the Horned Lizard Defense Tactics Optimization Algorithm (HLDTOA), for parameter identification in PEMFC mathematical models, leveraging semi-empirical equations to enhance precision. The HLDTOA is applied to determine the unknown design parameters of various PEMFCs under diverse operating conditions of pressure and temperature. The HLDTOA achieved a 37.23% improvement in min sum of squared error (SSE) (0.64193093 opposed to 1.0227417), an 18.37% improvement (0.09653342 compared to 0.11827), a 3.32% improvement (1.05636977 compared to 1.0926766), and a 27.32% improvement (1.50432678 opposed to 2.07) for H-12, 250 W PEMFC SR-12, for Nedstack, respectively. Statistical analyses further demonstrate the robustness and superiority of HLDTOA. The high correlation between derived and experimentally measured IV polarization curves underscores its precision and reliability. Additionally, the dynamic characteristics of PEMFCs are evaluated to test the optimized parameters under varying reactant pressures and cell temperatures. The HLDTOA offers exceptional accuracy and reliability in identifying unknown PEMFC parameters, marking a significant advancement in fuel cell modeling and optimization.

质子交换膜燃料电池(pemfc)作为一种有前途的替代能源,将氢和氧转化为清洁能源。pemfc的精确数学建模对其仿真、评估、优化和有效管理至关重要。本文介绍了一种新开发的元启发式算法——角蜥防御策略优化算法(HLDTOA),用于PEMFC数学模型的参数识别,利用半经验方程来提高精度。应用HLDTOA确定了不同压力和温度工况下各种pemfc的未知设计参数。HLDTOA在最小平方误差和(SSE)方面分别提高了37.23%(0.64193093比1.0227417)、18.37%(0.09653342比0.11827)、3.32%(1.05636977比1.0926766)和27.32%(1.50432678比2.07)。统计分析进一步证明了HLDTOA的稳健性和优越性。推导出的I-V极化曲线与实验测量的曲线高度相关,增强了其精度和可靠性。此外,还评估了pemfc在不同反应物压力和电池温度下的动态特性,以测试优化后的参数。HLDTOA在识别未知PEMFC参数方面具有卓越的准确性和可靠性,标志着燃料电池建模和优化的重大进步。
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引用次数: 0
PEMFC Catalyst Layer Degradation at Intermediate Temperatures (80°C, 100°C, and 120°C) 中温(80°C, 100°C和120°C)下PEMFC催化剂层降解
IF 2.6 4区 工程技术 Q3 ELECTROCHEMISTRY Pub Date : 2025-06-25 DOI: 10.1002/fuce.70009
Linnéa Strandberg, Gabor Toth, Gert Göransson, Victor Shokhen, Björn Wickman

A growing interest in operating proton exchange membrane fuel cells at intermediate temperatures (80°C–120°C) has emerged due to the aim of implementing fuel cells in demanding applications like aviation and heavy-duty automotive uses. Operating at intermediate temperatures has several advantages, such as reduced cooling demand and increased kinetics. This is particularly important for applications that frequently experience high-load conditions, where power usage and heat production are high. However, the impact of these temperatures on the degradation of membrane electrode assemblies (MEAs) is not well understood. Here, we show performance degradation of four automotive type MEAs at 80°C, 100°C, and 120°C, studied using electrochemical characterization and electron microscopy. Higher operating temperatures leads to increased performance degradation, increased Pt growth and larger electrochemical surface area (ECSA) losses for all samples. However, neither ECSA losses nor increased resistance are sufficient to explain the severe performance loss observed for most samples at 120°C. These results highlight the importance of optimizing catalyst layers for specific operation conditions and show that the cathodic catalyst layer has a large impact on the increased degradation at intermediate-temperature operation. This study helps to understand the effects of intermediate temperature operation on the catalyst layer.

为了在航空和重型汽车等苛刻的应用中实现燃料电池,人们对在中间温度(80°C - 120°C)下操作质子交换膜燃料电池的兴趣越来越大。在中间温度下操作有几个优点,例如减少冷却需求和增加动力学。这对于经常经历高负载条件的应用尤其重要,在这种情况下,电力使用和热量产生很高。然而,这些温度对膜电极组件(MEAs)降解的影响尚不清楚。在这里,我们展示了四种汽车型MEAs在80°C, 100°C和120°C下的性能退化,并使用电化学表征和电子显微镜进行了研究。较高的工作温度导致所有样品的性能下降,Pt生长增加和电化学表面积(ECSA)损失增加。然而,ECSA损耗和电阻增加都不足以解释大多数样品在120°C下观察到的严重性能损失。这些结果突出了在特定操作条件下优化催化剂层的重要性,并表明阴极催化剂层对中温操作下降解的增加有很大影响。本研究有助于了解中温操作对催化剂层的影响。
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引用次数: 0
Analysis of the Thermal-Electric Performance of the Solid Oxide Fuel Cell With a Zigzag Channel Under Different Operating Conditions 不同工况下之字形通道固体氧化物燃料电池的热电性能分析
IF 2.6 4区 工程技术 Q3 ELECTROCHEMISTRY Pub Date : 2025-06-24 DOI: 10.1002/fuce.70010
Xiaoyi Su, Li Jia, Chao Dang, Qianlong Wanng

In the present study, a strongly coupled three-dimensional thermal-electric-fluid-mass model was developed, and the thermal-electric performance of the solid oxide fuel cell (SOFC) with a zigzag channel under various operating conditions was analyzed. The results indicated that increasing the operating temperature and the anode inlet Reynolds number could enhance the output power density of the SOFC, whereas the temperature gradient within the SOFC also increased accordingly. The enhancement of these parameters led to an increase in the electrical performance (characterized by power density) of the SOFC while concurrently diminishing its thermal performance (characterized by temperature gradient). Under the same conditions, the SOFC with a zigzag channel exhibited superior electrical performance compared to the SOFC with a conventional parallel channel, albeit with slightly inferior thermal performance. Keeping the flow parameters constant (Re = 1.0) and the temperature maintained at 1123 K, the electrical performance of the SOFC with a zigzag channel was 8.6% higher than that of the SOFC with a parallel channel, whereas the thermal performance was 4.2% lower. Keeping the temperature parameter constant (T = 1073 K) and the anode inlet Reynolds number maintained at 1.7, the output power density of the SOFC with a zigzag channel was 5.9% higher than that of the SOFC with a parallel channel, whereas the temperature uniformity was 2.6% lower. The issue of internal temperature non-uniformity caused by the zigzag channel design of the SOFC could be balanced by adopting the co-flow operation condition. At a working temperature and flow condition of T = 1073 K and Re = 1.0, the thermal performance of the SOFC with a zigzag channel in a co-flow configuration was 5% higher than that in a counter-flow configuration, whereas its electrical performance decreased by only 0.2% compared to the counter-flow configuration.

建立了三维强耦合的热电-流-质模型,分析了具有之字形通道的固体氧化物燃料电池(SOFC)在不同工况下的热电性能。结果表明,提高工作温度和阳极入口雷诺数可以提高SOFC的输出功率密度,同时SOFC内部的温度梯度也相应增大。这些参数的增强导致SOFC的电气性能(以功率密度为特征)的增加,同时降低了其热性能(以温度梯度为特征)。在相同的条件下,与传统的并行通道的SOFC相比,具有之字形通道的SOFC表现出更好的电学性能,尽管热性能略差。在流动参数不变(Re = 1.0)、温度为1123 K的条件下,锯齿形通道SOFC的电学性能比平行通道SOFC的电学性能高8.6%,而热学性能却低4.2%。当温度参数T = 1073 K不变,阳极入口雷诺数为1.7时,锯齿形通道SOFC的输出功率密度比平行通道SOFC的输出功率密度高5.9%,温度均匀性降低2.6%。采用共流工况可以平衡SOFC之字形通道设计引起的内部温度不均匀性问题。在T = 1073 K和Re = 1.0的工作温度和流量条件下,锯齿形通道的SOFC在共流配置下的热学性能比逆流配置下提高了5%,而电学性能仅比逆流配置下下降了0.2%。
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引用次数: 0
A Novel Degradation Prediction Method of PEMFC Based on CEEMDAN and Informer-LSTM Parallel Prediction 基于CEEMDAN和Informer-LSTM并行预测的PEMFC退化预测新方法
IF 2.6 4区 工程技术 Q3 ELECTROCHEMISTRY Pub Date : 2025-06-21 DOI: 10.1002/fuce.70008
Haotian Dai, Tao Chen, Yang Lan, Xiao Liang, Jiabin Wen

Proton exchange membrane fuel cells (PEMFC), as an important part of clean energy technology, are widely used in transport, portable power sources and stationary power systems. PEMFC experience aging during use, resulting in degradation of their performance and shorter lifespan. In this paper, a hybrid model of complete ensemble empirical mode decomposition with adaptive noise (CEEMDAN), informer, and long short-term memory (LSTM) is proposed to predict the aging trend. The data are decomposed into multiple Intrinsic Mode Function (IMF) through CEEMDAN, which are reconstructed according to sample entropy (SE) to provide stable data for the model. A new prediction approach is proposed to predict informer and LSTM in parallel while extracting multifaceted features. Different datasets, different training stopping points (TSP), and multiple models are used to validate the accuracy and stability of the model. The root mean square error (RMSE) and mean absolute error (MAE) can reach 0.00137 and 0.00060 for the steady state dataset, and the prediction is better for the quasi–dynamic dataset with RMSE and MAE reaching 0.00126 and 0.00065.

质子交换膜燃料电池(PEMFC)作为清洁能源技术的重要组成部分,广泛应用于交通运输、移动电源和固定式电源系统中。PEMFC在使用过程中会经历老化,导致其性能下降,寿命缩短。本文提出了一种具有自适应噪声(CEEMDAN)、信息源和长短期记忆(LSTM)的全系综经验模态分解混合模型来预测老化趋势。通过CEEMDAN将数据分解为多个内禀模态函数(IMF),并根据样本熵(SE)对其进行重构,为模型提供稳定的数据。提出了一种新的预测方法,在提取多面特征的同时,对信息源和LSTM进行并行预测。采用不同的数据集、不同的训练停止点(TSP)和多个模型来验证模型的准确性和稳定性。稳态数据的均方根误差(RMSE)和平均绝对误差(MAE)可达0.00137和0.00060,准动态数据的均方根误差和平均绝对误差(MAE)可达0.00126和0.00065,预测效果较好。
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引用次数: 0
Impact of Fuel Utilization on Flow and Reaction Uniformity in a 1 kWe SOFC Stack: A CFD-Based Study 燃料利用对1kwe SOFC堆流动和反应均匀性的影响:基于cfd的研究
IF 2.6 4区 工程技术 Q3 ELECTROCHEMISTRY Pub Date : 2025-06-20 DOI: 10.1002/fuce.70007
Kunwoo Yi, Haoyuan Yin, Youngjin Kim, Hyeonjin Kim, Kyongsik Yun, Jihaeng Yu

This study presents a high-fidelity, full-scale 3D CFD model to investigate the effects of fuel utilization on flow and reaction uniformity in a 1 kWe planar SOFC stack consisting of 40 unit cells. Unlike conventional studies relying on simplified geometries, this model integrates detailed channel structures, porous media transport, electrochemical reaction kinetics, and radiative heat transfer. Model validation using experimental data shows less than 3.2% deviation, and grid independence is confirmed using the Richardson extrapolation method. A parametric study was conducted across five different fuel utilization (Uf) conditions ranging from 0.3 to 0.7. Results show that higher fuel utilization enhances the electrochemical reaction rate but may induce fuel depletion in downstream regions. At a utilization rate of 0.7 (Uf = 0.7), rapid hydrogen consumption near the inlet causes a shift in thermal hotspots upstream and increases the H2O molar fraction, resulting in a lower peak temperature than at Uf = 0.6. Furthermore, models that include electrochemical reactions were found to provide a more accurate representation of flow within the stack channels compared to single-phase flow evaluation methods. The production and consumption of chemical species within the channels influence flow uniformity, with differences reaching up to 0.36% at the bottom of the stack and up to 0.72% at the top. These findings offer valuable insights for optimizing SOFC design and operation, contributing to the development of more efficient fuel cell systems.

本研究建立了一个高保真的全尺寸三维CFD模型,以研究由40个单元电池组成的1kwe平面SOFC堆中燃料利用率对流动和反应均匀性的影响。与依赖简化几何的传统研究不同,该模型集成了详细的通道结构、多孔介质传输、电化学反应动力学和辐射传热。采用实验数据验证模型偏差小于3.2%,采用Richardson外推法确认了网格独立性。一项参数研究在5种不同的燃料利用率(Uf)条件下进行,范围从0.3到0.7。结果表明,较高的燃料利用率提高了电化学反应速率,但可能导致下游区域燃料耗竭。在利用率为0.7 (Uf = 0.7)时,入口附近的快速耗氢导致热热点上游移动,H2O摩尔分数增加,峰值温度低于Uf = 0.6时的峰值温度。此外,与单相流动评估方法相比,包括电化学反应的模型可以更准确地表示堆叠通道内的流动。通道内化学物质的产生和消耗对流动均匀性有影响,通道底部差异可达0.36%,通道顶部差异可达0.72%。这些发现为优化SOFC设计和操作提供了有价值的见解,有助于开发更高效的燃料电池系统。
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引用次数: 0
Densification of Plasma-Sprayed ScSZ Enables High Performance of Intermediate Temperature Solid Oxide Fuel Cells With EWSB/ScSZ Bilayer Electrolyte 等离子喷涂ScSZ的致密化使EWSB/ScSZ双层电解质的中温固体氧化物燃料电池具有高性能
IF 2.6 4区 工程技术 Q3 ELECTROCHEMISTRY Pub Date : 2025-05-11 DOI: 10.1002/fuce.70006
Rui Chen, Li Zhang, Di Wang, Xiao-Chen Bu, Xiao-Tao Luo, Cheng-Xin Li, Chang-Jiu Li

The stabilized Bi2O3 electrolyte bilayer solid oxide fuel cells (SOFCs) are known as promising intermediate temperature SOFCs. However, it is necessary to develop a cost-effective method for manufacturing electrolyte bilayer SOFCs. In this study, atmospheric plasma spraying (APS) is employed to develop a facile method to deposit EWSB ((Bi2O3)0.705(Er2O3)0.245(WO3)0.05) and ScSZ ((Sc2O3)0.1(Zr2O3)0.9) electrolytes for assembling SOFCs with an EWSB/ScSZ bilayer structure. Results show that the maximum power density (MPD) of the electrolyte bilayer cell with 20 µm EWSB is increased by 52% compared with the monolayer ScSZ electrolyte cell at 750°C. The cell of electrolyte bilayer with a densified ScSZ presents open circuit voltage of ∼1 V and a remarkable performance enhancement with the MPDs of 1110 mW cm−2 at 750°C and 581 mW cm−2 at 650°C, being increased by 57% at 650°C compared with electrolyte bilayer cell with the as-sprayed ScSZ electrolyte. The dense ScSZ electrolyte effectively ensures the superior electrochemical performance and stability of EWSB at the interface between electrolytes of EWSB/ScSZ bilayer cell.

稳定的Bi2O3电解质双层固体氧化物燃料电池(SOFCs)被称为有前途的中温SOFCs。然而,有必要开发一种具有成本效益的方法来制造电解质双层sofc。本研究采用大气等离子喷涂(APS)技术制备了EWSB ((Bi2O3)0.705(Er2O3)0.245(WO3)0.05)和ScSZ ((Sc2O3)0.1(Zr2O3)0.9)电解质,用于组装具有EWSB/ScSZ双层结构的sofc。结果表明,在750℃下,与单层ScSZ电解质电池相比,含有20µm EWSB的电解质双层电池的最大功率密度(MPD)提高了52%。具有致密ScSZ的电解质双层电池具有开路电压约1 V和显著的性能增强,750℃时的mpd为1110 mW cm - 2, 650℃时的mpd为581 mW cm - 2, 650℃时的mpd比具有喷涂ScSZ电解质的电解质双层电池提高了57%。致密的ScSZ电解质有效地保证了EWSB/ScSZ双层电池电解质界面处EWSB优越的电化学性能和稳定性。
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引用次数: 0
A New Evaluation Strategy for Nanofluid Usage as a Coolant in PEM Fuel Cells 纳米流体作为PEM燃料电池冷却剂的新评价策略
IF 2.6 4区 工程技术 Q3 ELECTROCHEMISTRY Pub Date : 2025-05-10 DOI: 10.1002/fuce.70005
Omer Genc, Fevzi Sahin, Mahmut Caner Acar

Nanofluids exhibit higher thermal performance than conventional fluids and are preferred as cooling fluids in thermal management of polymer electrolyte membrane (PEM) fuel cells. In order for a nanofluid to be used in PEM fuel cell cooling, it should have high stability, high heat removal performance, and low electrical conductivity (EC). In this study, the utilization of Fe3O4-water nanofluid in PEM fuel cell cooling was investigated using a novel technique that considered all three of these features into account. The nanofluid was synthesized in varying mass ratios of 0.1%–0.5% and its thermophysical properties, EC, and zeta potential were measured. According to the findings, when EC and stability were taken into account, the pH value of the Fe3O4-water nanofluid should exceed 7. The thermal performance of the nanofluids was assessed using the performance evaluation ratio (PER), Mouromtseff number (Mo), and hr under both laminar and turbulent flow conditions. A maximum heat transfer improvement of 19% for laminar and 18% for turbulent flow conditions was achieved at a mass ratio of 0.4%. In addition, an artificial neural network (R2 = 0.9999, MSE = 0.000944) was used to model the EC. For the first time in the literature, a correlation was proposed to predict the EC of a nanofluid on the basis of pH and mass ratios.

纳米流体表现出比传统流体更高的热性能,是聚合物电解质膜(PEM)燃料电池热管理的首选冷却流体。为了使纳米流体用于PEM燃料电池的冷却,它必须具有高稳定性、高散热性能和低导电性。在这项研究中,利用一种考虑到所有这三个特征的新技术,研究了fe3o4 -水纳米流体在PEM燃料电池冷却中的应用。以0.1% ~ 0.5%的质量比合成纳米流体,测定其热物性、电导率和zeta电位。研究结果表明,当考虑电导率和稳定性时,fe3o4 -水纳米流体的pH值应大于7。采用性能评价比(PER)、莫罗塞夫数(Mo)和hr对层流和湍流条件下纳米流体的热性能进行了评价。当质量比为0.4%时,层流和湍流条件下的换热性能分别提高19%和18%。此外,采用人工神经网络(R2 = 0.9999, MSE = 0.000944)对EC进行建模。在文献中首次提出了基于pH和质量比预测纳米流体EC的相关性。
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引用次数: 0
Fabrication of Metallic Bipolar Plate for Proton Exchange Membrane Fuel Cell Using Electromagnetic Forming Technique 电磁成形技术制备质子交换膜燃料电池金属双极板
IF 2.6 4区 工程技术 Q3 ELECTROCHEMISTRY Pub Date : 2025-04-19 DOI: 10.1002/fuce.70004
Mohammed Abdul Kadar Rahiman, Pradeep Kumar Murugasen, Shanmuga Sundaram Karibeeran

The proton exchange membrane fuel cell (PEMFC) employs lightweight metallic bipolar plates (BPP) with a 0.2 mm thickness, offering a sustainable and recyclable energy solution. These plates are essential for distributing gases through flow channels, conducting electricity, and managing heat transfer while balancing cost-efficiency, lightweight properties, and durability for practical applications. Electromagnetic forming (EMF) is a high-speed, noncontact manufacturing technique that ensures uniform pressure distribution without lubricants and uses a single coil and power supply to produce BPP with intricate patterns, enabling the creation of complex, sharp-edged components with precision. This study investigates the impact of key parameters, such as discharging voltages (10 000, 11 000, and 12 000 V) and capacitor bank energy levels, using a 25 000 J EMF machine to fabricate copper-based BPP. Copper's high conductivity supports magnetic fields, Lorentz forces, and eddy currents, which are critical as electric currents flow through the workpiece during EMF. A novel EMF-based approach is also introduced to manufacture metallic BPP with superior quality and dimensional accuracy in flow field channels, offering significant advantages over traditional methods. This innovative technique, leveraging the unique benefits of EMF, will be discussed in detail, highlighting its potential to transform BPP production for enhanced efficiency and performance.

质子交换膜燃料电池(PEMFC)采用厚度仅为 0.2 毫米的轻质金属双极板(BPP),提供了一种可持续和可回收的能源解决方案。这些板对于通过流道分配气体、导电和管理热量传递至关重要,同时还兼顾了实际应用中的成本效益、轻质特性和耐用性。电磁成形(EMF)是一种高速、非接触式制造技术,无需润滑剂即可确保均匀的压力分布,并使用单个线圈和电源来生产具有复杂图案的 BPP,从而能够精确地制造复杂的尖角部件。本研究使用 25 000 J EMF 机器制造铜基 BPP,研究了放电电压(10 000、11 000 和 12 000 V)和电容器组能量水平等关键参数的影响。铜的高导电性支持磁场、洛伦兹力和涡流,这对电磁场中电流流经工件至关重要。此外,还介绍了一种基于电磁场的新方法,可在流场通道中制造出质量和尺寸精度更高的金属 BPP,与传统方法相比具有显著优势。我们将详细讨论这项利用电磁场独特优势的创新技术,突出其改变 BPP 生产以提高效率和性能的潜力。
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引用次数: 0
期刊
Fuel Cells
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