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Effects of Perforation Size and Compression on Water Removal From Structure-Modified Diffusion Media in PEFC 穿孔尺寸和压缩对PEFC结构修饰扩散介质脱水的影响
IF 2.6 4区 工程技术 Q3 ELECTROCHEMISTRY Pub Date : 2025-03-01 DOI: 10.1002/fuce.70001
Kosuke Nishida, Tatsuki Furukawa, Reiya Kaneko

To alleviate water flooding in cathode electrodes of polymer electrolyte fuel cells (PEFCs), it is necessary to understand the water transport inside diffusion media and design the electrode/channel structure for facilitating the water discharge from porous electrodes to gas channels. The authors proposed the novel modified structure combining the electrode perforation with the channel hydrophilization in their previous study and revealed that its structure has the possibility of encouraging the through-plane water removal from the diffusion media and the oxygen diffusivity to the reaction sites. This study investigated the effects of perforation size and cell compression on the water transport in the cathode diffusion media of the structure-modified cell using x-ray radiography. The constant current operation tests were also conducted to characterize the cell performance. It was shown that the 300 µm perforation and low compression have a large effect on encouraging the in-plane water drainage from the diffusion media to the groove or hole, resulting in reducing the voltage loss due to the water flooding. This innovative structural modification can be put to practical use because of its simple manufacturing process and low cost.

为了缓解聚合物电解质燃料电池(pefc)阴极的水淹现象,有必要了解扩散介质内部的水输运,并设计有利于水从多孔电极向气体通道排放的电极/通道结构。作者在之前的研究中提出了电极穿孔与通道亲水性相结合的新型修饰结构,并揭示了其结构具有促进扩散介质的平面脱水和氧向反应位点扩散的可能性。本研究利用x射线摄影技术研究了穿孔尺寸和细胞压缩对结构修饰细胞阴极扩散介质中水传输的影响。并进行了恒流操作试验,对电池性能进行了表征。结果表明,300µm孔眼和低压缩对促使扩散介质平面内的水向槽或孔眼排水有较大的作用,从而降低了水淹引起的电压损失。这种创新的结构改造工艺简单,成本低,可以投入实际应用。
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引用次数: 0
Three-Dimensional Thermal Distribution Analysis in Direct Internal Reforming Cell-Stacking Solid Oxide Fuel Cells Fueled by Methane/Carbon Dioxide Mixture Gas 以甲烷/二氧化碳混合气体为燃料的直接内重整堆芯固体氧化物燃料电池的三维热分布分析
IF 2.6 4区 工程技术 Q3 ELECTROCHEMISTRY Pub Date : 2025-03-01 DOI: 10.1002/fuce.70002
Katsuhiro Wakamatsu, Teppei Ogura

It is widely recognized that direct internal reforming (DIR) solid oxide fuel cells (SOFCs) fueled by biomass are one of the eco-friendly and high-power generation methods. In existing cell configurations, however, the performance and durability degradation of SOFCs are induced by a strong endothermic dry reforming of methane (DRM). They are required to understand the fundamental thermal distribution mechanism and construct new cell configurations to relax thermal distribution effects. We performed a three-dimensional thermal distribution analysis coupled with computational fluid dynamics and chemical reactions in DIR-SOFCs with the three-cell stacking reactor model as a more practical model. As a result of the simulation for temperature distribution in each case of homogeneous and functionally graded paper structure catalysts (PSCs), we have found that the largest temperature drop occurs near the inlet in the bottom layer compared with the upper and middle layers in both cases and temperature distribution is milder in the functionally graded PSC. We also have found the importance of two-dimensional reaction rate controls in gas flow and cell staking directions to uniform temperature distribution of each layer. Furthermore, we investigated the effects of exothermic electrochemical reaction in the anode on thermal distribution.

以生物质为燃料的直接内重整(DIR)固体氧化物燃料电池(SOFCs)是一种环保、大功率的发电方法,已得到广泛认可。然而,在现有的电池结构中,sofc的性能和耐久性下降是由甲烷的强吸热干重整(DRM)引起的。他们需要了解基本的热分布机制,并构建新的电池结构来缓解热分布效应。我们结合计算流体力学和化学反应对dir - sofc进行了三维热分布分析,并将三单元堆堆反应器模型作为更实用的模型。通过对均相和功能分级纸结构催化剂(PSCs)温度分布的模拟,我们发现,在两种情况下,温度下降幅度最大的是底层入口附近,而不是上层和中间层,并且功能分级纸结构催化剂的温度分布更温和。我们还发现了气体流动和电池注入方向的二维反应速率控制对每层温度均匀分布的重要性。此外,我们还研究了阳极放热电化学反应对热分布的影响。
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引用次数: 0
Advancing Fuel Cell and Hydrogen Innovation for a Low-Carbon Future 推进燃料电池和氢创新,迈向低碳未来
IF 2.6 4区 工程技术 Q3 ELECTROCHEMISTRY Pub Date : 2025-02-27 DOI: 10.1002/fuce.70003
Swee Su Lim, Wai Yin Wong, Muhammed Ali SA, Mimi Hani Abu Bakar
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引用次数: 0
Cover Fuel Cells 1/2025 覆盖燃料电池1/2025
IF 2.6 4区 工程技术 Q3 ELECTROCHEMISTRY Pub Date : 2025-02-26 DOI: 10.1002/fuce.70000

The ICFCHT-SFCHT 2023 is an international joint conference focused on the fusion of multiple fields and applications related to fuel cells and hydrogen technology, with an emphasis on materials and systems held in Malaysia on September 5th-6th, 2023. ICFCHT-SFCHT 2023 aimed to bring together scholars, researchers, scientists, practitioners, and students in the fuel cell and hydrogen technology field to discuss new developments, concepts, practices, and field experiences, as well as to identify future research needs and technological advances. The conference covered topics such as Fuel Cells for Mobile and Stationary Systems, Hydrogen Technology, Materials, Life-cycle Analysis & Circular Economy, and Miscellaneous (including green technology, renewable energy, nanotechnology, and other related fields). The manuscripts of this Topical Issue are related to this conference and were selected by the Guest Editors Dr. Swee Su Lim, Dr. Wai Yin Wong, Dr. Muhammed Ali Shaikh Abdul Kader Abdul Hameed and Dr. Mimi Hani Abu Bakar.

ICFCHT-SFCHT 2023是于2023年9月5日至6日在马来西亚举行的国际联合会议,重点关注燃料电池和氢技术相关的多领域和应用融合,重点关注材料和系统。ICFCHT-SFCHT 2023旨在将燃料电池和氢技术领域的学者、研究人员、科学家、从业者和学生聚集在一起,讨论新的发展、概念、实践和现场经验,并确定未来的研究需求和技术进步。会议涵盖的主题包括移动和固定系统的燃料电池,氢技术,材料,生命周期分析和;循环经济、杂项(包括绿色科技、可再生能源、纳米技术等相关领域)。本期专题的文稿是由客座编辑Swee Su Lim博士、Wai Yin Wong博士、muhammad Ali Shaikh Abdul Kader Abdul Hameed博士和Mimi Hani Abu Bakar博士挑选的。
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引用次数: 0
Effects of Initial Water Content of Membrane on Cold Start Performance of PEMFC 膜初始含水量对PEMFC冷启动性能的影响
IF 2.6 4区 工程技术 Q3 ELECTROCHEMISTRY Pub Date : 2025-01-31 DOI: 10.1002/fuce.202400196
Yang Lan, Tao Chen, Fei Xiao, Zhongyu Gan, Ruixuan Zhang, Rufeng Zhang

The performance degradation of proton exchange membrane fuel cells (PEMFC) in low-temperature extreme environments is one of the challenges on the way to their commercialization, and it is important to investigate the performance changes of fuel cells in low-temperature environments for their future development. In this paper, the cold-start performance of fuel cells with different initial water content of the membrane and starting modes was compared. Lowering the initial water content of the membrane could enhance the water storage capacity of the cell and improve the cold-starting performance of the cell, but infinitely low initial water content might cause the reverse polarity phenomenon, which would cause serious corrosion and degradation of the membrane electrode assembly (MEA). In constant voltage starting mode, reducing the starting voltage could increase the heat production of the cell, but it would weaken the water storage capacity of the cell. In the constant current starting process, lowering the starting current could improve the water storage capacity of the cell, which was beneficial to the cold start of the cell. It was also found that the MEA with cold start failure had a serious performance degradation, and cold start failure needed to be avoided as much as possible.

质子交换膜燃料电池(PEMFC)在低温极端环境下的性能退化是其商业化道路上面临的挑战之一,研究燃料电池在低温环境下的性能变化对其未来的发展具有重要意义。本文比较了不同初始膜含水量和不同启动方式下燃料电池的冷启动性能。降低膜的初始含水量可以提高电池的储水能力,提高电池的冷启动性能,但无限低的初始含水量可能会导致反极性现象,从而导致膜电极组件(MEA)的严重腐蚀和降解。在恒压启动模式下,降低启动电压可以增加电池的产热,但会削弱电池的储水能力。在恒流启动过程中,降低启动电流可以提高电池的储水能力,有利于电池的冷启动。同时发现冷启动失效的MEA存在严重的性能下降,需要尽可能避免冷启动失效。
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引用次数: 0
An Integrated Heat Recovery System Design for a Fuel Cell Buggy With Hydrogen Preheating and Thermoelectric Generator 带氢预热和热电发电机的燃料电池车集成热回收系统设计
IF 2.6 4区 工程技术 Q3 ELECTROCHEMISTRY Pub Date : 2025-01-25 DOI: 10.1002/fuce.202400037
M. H. Hamdan, W. A. N. W. Mohamed, M. A. Aminudin, S. K. Kamarudin, I. A. Zakaria, B. Singh

This study presents an integrated heat recovery-proton exchange membrane (IHR-PEM) fuel cell system designed for lightweight vehicles powered by a 2 kW PEM fuel cell. The IHR system captures waste heat through multiple heat exchangers and integrates thermoelectric generator (TEG) modules for electrical regeneration and hydrogen preheating, enhancing PEM fuel cell performance. Utilizing the temperature gradient between the fuel cell's exhaust and the ambient environment, the system effectively converts waste heat into electrical energy, improving energy efficiency. Experimental evaluation under various operating parameters, including cruising speeds, PEM fuel cell loads, rejuvenation conditions, and electrical regeneration strategies, demonstrated the system's effectiveness. Results revealed waste heat absorption of up to 8.5 W and hydrogen preheating by 19°C, leading to an 11.5% increase in electrical power production and a maximum PEM fuel cell efficiency improvement of 11%. This study advances waste heat recovery (WHR) technologies in fuel cell-based transportation, significantly improving energy efficiency and reducing carbon emissions. The findings provide valuable insights into the integration of regenerative WHR systems for lightweight vehicles, fostering the development of sustainable and energy-efficient transportation solutions.

本研究提出了一种集成热回收-质子交换膜(IHR-PEM)燃料电池系统,该系统专为轻型车辆设计,由2kw PEM燃料电池提供动力。IHR系统通过多个热交换器捕获废热,并集成热电发生器(TEG)模块,用于电再生和氢预热,提高PEM燃料电池的性能。该系统利用燃料电池废气与周围环境之间的温度梯度,有效地将废热转化为电能,提高了能源效率。在各种操作参数下的实验评估,包括巡航速度、PEM燃料电池负载、再生条件和电再生策略,都证明了系统的有效性。结果表明,废热吸收高达8.5 W,氢气预热19°C,导致电力产量增加11.5%,PEM燃料电池效率最高提高11%。该研究推进了燃料电池运输中的废热回收(WHR)技术,显著提高了能源效率并减少了碳排放。该研究结果为轻型车辆的再生WHR系统集成提供了有价值的见解,促进了可持续和节能运输解决方案的发展。
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引用次数: 0
Activity–Stability Relationship in Compositionally Tuned Magnetron Co-Sputtered Bimetallic Catalysts for Proton Exchange Membrane Fuel Cells 质子交换膜燃料电池复合调谐磁控共溅射双金属催化剂的活性-稳定性关系
IF 2.6 4区 工程技术 Q3 ELECTROCHEMISTRY Pub Date : 2024-12-27 DOI: 10.1002/fuce.202400095
Martin Orság, Athira Lekshmi Mohandas Sandhya, Xianxian Xie, Jan Kučera, Miquel Gamon Rodriguez, Yurii Yakovlev, Milan Dopita, Iva Matolínová, Ivan Khalakhan

In the present study, magnetron-sputtered PtxM100−x (M = Co, Cu, and Y; x = 25, 50, 75, and 100) bimetallic alloys were investigated as PEMFC cathodes. Accurate composition and layer thickness control enabled a systematic study of the correlation between the alloy composition, its activity, and stability. The catalysts underwent thorough characterization, employing a diverse portfolio of characterization techniques such as scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray photoelectron spectroscopy, X-ray diffraction, and cyclic voltammetry. The activity of all investigated alloys was tested directly in a fuel cell device, whereas stability was assessed through potentiodynamic cycling in a half-cell. The activity–stability index, considering experimental results for both activity and stability, was calculated and compared for all investigated catalysts. All alloys exhibited a volcano-type trend in the activity–stability index as a function of the concentration of the alloying element with maxima observed for Pt50Co50, Pt50Cu50, and Pt75Y25 for respective alloys, surpassing that of monometallic platinum. Overall, Pt50Co50 emerged as a catalyst with the highest activity–stability ratio.

在本研究中,磁控溅射PtxM100−x (M = Co, Cu, and Y;x = 25、50、75和100)双金属合金作为PEMFC阴极进行了研究。精确的成分和层厚控制使得系统地研究了合金成分、活性和稳定性之间的关系。催化剂进行了全面的表征,采用了多种表征技术,如扫描电子显微镜、能量色散x射线光谱、x射线光电子光谱、x射线衍射和循环伏安法。所有合金的活性都直接在燃料电池装置中测试,而稳定性则通过半电池中的动电位循环来评估。考虑活性和稳定性的实验结果,计算并比较了所有催化剂的活性-稳定性指数。所有合金的活度-稳定性指数随合金元素浓度的变化均呈火山型趋势,其中Pt50Co50、Pt50Cu50和Pt75Y25均达到最大值,超过了单金属铂。总的来说,Pt50Co50是活性稳定比最高的催化剂。
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引用次数: 0
Screen Printing Catalyst Inks With Enhanced Process Stability for PEM Fuel Cell Production 丝网印刷催化剂油墨与提高过程稳定性的PEM燃料电池生产
IF 2.6 4区 工程技术 Q3 ELECTROCHEMISTRY Pub Date : 2024-12-15 DOI: 10.1002/fuce.202400158
Linda Ney, Nikolas Seidl, Rajveer Singh, Patrick Schneider, Dominik Stross, Andreas Göppentin, Sebastian Tepner, Matthias Klingele, Roman Keding

Current state-of-the-art coating techniques for PEM fuel cell electrode manufacturing such as slot-die coating use closed ink reservoirs, allowing low boiling point solvents as the dispersion matrix for solid components of the catalyst ink. Applying such low boiling point inks to printing methods that expose catalyst inks to air, like flatbed screen printing, results in an instable and nonscalable production process due to the successive evaporation of these solvents. Within this study, a total of 12 different solvents are examined for process stability and electrochemical performance when applied with flatbed screen printing. Ink characteristics, such as contact angle, rheology, and sedimentation experiments, are quantified to reveal the most suitable set of solvents, enabling the use of open-reservoir printing methods like flatbed screen printing. Additionally, electrochemical in situ characterization of catalyst-coated membranes showed that 1,2-propanediol and 1-heptanol are solvents that combine process stability with high fuel cell performance.

目前用于PEM燃料电池电极制造的最先进的涂层技术,如槽模涂层,使用封闭的油墨储层,允许低沸点溶剂作为催化剂油墨固体组分的分散基质。将这种低沸点油墨应用于将催化剂油墨暴露在空气中的印刷方法,如平板丝网印刷,由于这些溶剂的连续蒸发,导致生产过程不稳定且不可扩展。在本研究中,共测试了12种不同溶剂在平板丝网印刷时的工艺稳定性和电化学性能。油墨特性,如接触角,流变学和沉降实验,被量化,以揭示最合适的一组溶剂,使使用开放的水库印刷方法,如平板丝网印刷。此外,催化膜的电化学原位表征表明,1,2-丙二醇和1-庚醇是结合过程稳定性和高燃料电池性能的溶剂。
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引用次数: 0
Numerical Study on the Effect of the Combined Radial Flow Field on the Performance of Proton Exchange Membrane Fuel Cells 组合径向流场对质子交换膜燃料电池性能影响的数值研究
IF 2.6 4区 工程技术 Q3 ELECTROCHEMISTRY Pub Date : 2024-12-15 DOI: 10.1002/fuce.202400067
Weidong Wu, Yuan Chen, Zongming Huang, Menghan Li, Xiaori Liu, Zhonghao Rao

As the flow field structure has a crucial influence on the performance of the proton exchange membrane fuel cell, in this research, the radial flow field R-0 is designed and optimized based on the characteristics of the annular serpentine and annular flow channels to form combined flow field structure (R-1 to R-5). Subsequently, a three-dimensional and two-phase model is established and the effects of each flow field on the cell performance are numerically investigated. Results indicate that the R-0 can enhance the gas vertical velocity on the diffusion-catalyst interface compared to the parallel flow field, which increases the effective concentration of reaction gases within the catalyst layer, thereby accelerating the electrochemical reaction rate, and the performance of the combined flow fields is further improved. In addition, the effect of the percentage of annular serpentine within the combined flow field on the concentration distribution, uniformity, and output performance is analyzed. Results indicate that increasing the percentage of annular serpentine structure can increase the pressure between adjacent channels, and thus the higher pressure and concentration gradient generated can enhance the gas transport and reduce the water accumulation under the ribs thus effectively improving the cell performance.

由于流场结构对质子交换膜燃料电池的性能有至关重要的影响,本研究根据环形蛇状流道和环形流道的特点,对径向流场R-0进行了设计和优化,形成组合流场结构(R-1 ~ R-5)。随后,建立了三维两相模型,数值研究了不同流场对电池性能的影响。结果表明,与平行流场相比,R-0可以提高扩散-催化剂界面上的气体垂直速度,从而提高催化剂层内反应气体的有效浓度,从而加快电化学反应速率,进一步提高了组合流场的性能。此外,还分析了组合流场内环空蛇纹的百分比对浓度分布、均匀性和输出性能的影响。结果表明,增加环形蛇形结构的百分比可以增加相邻通道之间的压力,从而产生更高的压力和浓度梯度,从而增强肋下的气体输送,减少肋下的水积聚,从而有效地提高细胞性能。
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引用次数: 0
Nanofiber/Nanoparticle Electrodes for Ultra-low Platinum Fuel Cells via Simultaneous Foam Electrospinning and Electrospraying 泡沫静电纺丝和静电喷涂超低铂燃料电池的纳米纤维/纳米颗粒电极
IF 2.6 4区 工程技术 Q3 ELECTROCHEMISTRY Pub Date : 2024-11-21 DOI: 10.1002/fuce.202400069
Dohyun Kim, Rui Sun, Yossef A. Elabd

In this study, we developed a new technique, simultaneous foam electrospinning and electrospraying (FE/E), that produces nanofiber/nanoparticle electrodes at higher production rates compared to needle-based electrospinning and electrospraying (E/E). Herein, the nanofiber amount was precisely controlled by applying various voltages on the foam electrospinning process at a fixed platinum (Pt) loading, which enables an exclusive investigation into the impact of ionomer nanofiber on fuel cell performance at ultra-low Pt loadings for proton exchange membrane fuel cells. The results show that fuel cell performance is strongly dependent on ionomer nanofiber content. At 0.04 mg/cm2 nanofiber amount, the electrodes exhibited the highest fuel cell power density of 1.09 W/cm2 and Pt utilization of 11.5 kW/gPt, which are 28% and 39% higher than those of the electrode produced via electrospraying alone, respectively. The improvement results from enhanced proton and gas transport stemming from the nanofiber network as verified by cyclic voltammetry, electrochemical impedance spectroscopy, and oxygen gain voltage analysis. The FE/E technique provides a pathway to produce ultra-low Pt nanofiber/nanoparticle electrodes at high production rates and high fuel cell performance.

在这项研究中,我们开发了一种新技术,即同步泡沫静电纺丝和电喷涂(FE/E),与针基静电纺丝和电喷涂(E/E)相比,它能以更高的生产率生产纳米纤维/纳米颗粒电极。本文通过在固定铂(Pt)负载的泡沫静电纺丝过程中施加不同的电压来精确控制纳米纤维的数量,从而可以对质子交换膜燃料电池在超低铂负载下离子纳米纤维对燃料电池性能的影响进行独家研究。结果表明,燃料电池的性能在很大程度上取决于离子纳米纤维的含量。当纳米纤维用量为0.04 mg/cm2时,电极的燃料电池功率密度最高,为1.09 W/cm2, Pt利用率最高,为11.5 kW/gPt,分别比电喷涂制备的电极高28%和39%。通过循环伏安法、电化学阻抗谱和氧增益电压分析证实,纳米纤维网络增强了质子和气体输运。FE/E技术为生产超低铂纳米纤维/纳米颗粒电极提供了一条高生产率和高燃料电池性能的途径。
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引用次数: 0
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Fuel Cells
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