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Solvent extraction using crown ethers: Selective recovery of potassium from synthetic K-feldspar leachate 冠醚溶剂萃取:从合成钾长石渗滤液中选择性回收钾
IF 4.8 2区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-10-17 DOI: 10.1016/j.hydromet.2025.106597
Sina Shakibania, Lena Sundqvist-Öqvist, Sepideh Javanshir, Jan Rosenkranz
The present study focuses on the selective extraction of potassium from a hydrochloric acid-based feldspar leachate using solvent extraction with crown ethers, CE (dibenzo-18-crown-6 and 12-crown-4). The effects of hydrochloric acid concentration, extractant type, diluent, extractant concentration, and organic-to-aqueous phase ratio on potassium extraction efficiency have been examined. Dibenzo-18-crown-6 diluted in m-cresol was shown to preferentially extract potassium (≈85 %) from highly acidic hydrochloric acid solutions (2 to 6 M), with minimal co-extraction of impurities, such as aluminum and sodium, in a single extraction step. Aluminum, however, was shown to be extracted efficiently (≈99 %) at lower acidities (<0.1 M). The extraction mechanisms were explored using various analyses, such as slope analysis, nuclear magnetic resonance, and scanning electron microscopy showing that dibenzo-18-crown-6 forms a highly stable complex with potassium at 1:1 M ratio, (KCl)(CE), driven by the size compatibility between potassium ions and the crown ether cavity. For aluminum, the extraction mechanism likely involves the formation of a cooperative complex where aluminum ions are associated with the potassium-crown ether complex (AlKCl4)(CE). Increasing the concentration of hydrochloric acid increased potassium ion activity, chloride ion activity, and ionic strength in the solution. These changes would enhance selective potassium extraction over the formation and extraction of the aluminum‑potassium cooperative complex.
研究了冠醚、CE(二苯并-18-冠-6和12-冠-4)溶剂萃取法从盐酸长石渗滤液中选择性提取钾。考察了盐酸浓度、萃取剂类型、稀释剂、萃取剂浓度、有机水相比等因素对钾萃取效率的影响。在间甲酚中稀释的二苯并-18-冠-6在高酸性盐酸溶液(2 ~ 6 M)中优先提取钾(≈85%),在单个提取步骤中,杂质(如铝和钠)的共提取量最小。然而,在较低的酸度(<0.1 M)下,铝被有效地提取(≈99%)。利用斜率分析、核磁共振和扫描电镜等方法对萃取机理进行了探讨,结果表明,在钾离子与冠醚腔的尺寸相容性驱动下,二苯并-18-冠-6与钾离子以1:1的M比(KCl)(CE)形成了高度稳定的配合物。对于铝,萃取机制可能涉及到一个配合物的形成,其中铝离子与钾冠醚配合物(AlKCl4)(CE)相结合。盐酸浓度的增加使溶液中的钾离子活性、氯离子活性和离子强度增加。这些变化将增强选择性钾的提取,而不是铝钾配合物的形成和提取。
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引用次数: 0
Mineralization of rare earth tailings by using microbiome-induced synthesis of calcium carbonate and magnesium ammonium phosphate 微生物诱导合成碳酸钙和磷酸铵镁的稀土尾矿矿化研究
IF 4.8 2区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-10-17 DOI: 10.1016/j.hydromet.2025.106598
Weida Wang , Ling Zhao , Yanxin Bo , Changxiong Zou , Mingtao Zhu , Wanqi Zhang , Junyan Yang
Rare earth tailings are solid residues generated during the hydrometallurgical processing of rare earth ores. They typically contain radionuclides, especially thorium (Th) and uranium (U). Long-term open-air storage poses environmental risks due to rainfall-induced leaching and wind-driven dispersion. In this study, a solidification/stabilization (S/S) method that combines microbially induced calcium carbonate precipitation (MICP) with magnesium ammonium phosphate (MAP) was developed. The dual-phase CaCO3/MgNH4PO4·6H2O system significantly improves mechanical strength, reduces permeability, and enhances radionuclide immobilization. The S/S effectiveness was quantitatively assessed by permeability, unconfined compressive strength (UCS), and leaching tests, and further supported by microstructural analyses including mercury intrusion porosimetry (MIP), scanning electron microscopy (SEM), and X-ray diffraction (XRD). The samples treated with MICP and MAP achieved a minimum permeability of 0.38 × 10−5 cm/s, a maximum UCS of 3.86 MPa, and immobilization efficiencies of 87.7 % for Th and 96.0 % for U. Microstructural observations confirmed that calcite-phase CaCO3 and prismatic MgNH4PO4·6H2O crystals densified the pore structure and weakened pore connectivity. This study provides a practical and sustainable approach for the safe disposal and long-term management of rare earth tailings.
稀土尾矿是稀土矿石湿法冶金过程中产生的固体残渣。它们通常含有放射性核素,特别是钍(Th)和铀(U)。由于降雨导致的淋滤和风驱动的分散,长期露天储存会带来环境风险。本研究建立了一种将微生物诱导碳酸钙沉淀(MICP)与磷酸铵镁(MAP)相结合的凝固/稳定(S/S)方法。CaCO3/MgNH4PO4·6H2O双相体系显著提高了机械强度,降低了渗透率,增强了放射性核素的固定化。通过渗透率、无侧限抗压强度(UCS)和浸出试验定量评估了S/S的有效性,并进一步通过显微结构分析(包括压汞孔隙度测定法(MIP)、扫描电子显微镜(SEM)和x射线衍射(XRD))进行了验证。经MICP和MAP处理的样品的渗透率最小为0.38 × 10−5 cm/s,最大UCS为3.86 MPa, Th的固定效率为87.7%,u的固定效率为96.0%。显微结构观察证实,方解石相CaCO3和柱状MgNH4PO4·6H2O晶体使孔隙结构致密化,孔隙连连性减弱。本研究为稀土尾矿的安全处置和长期管理提供了切实可行的可持续发展途径。
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引用次数: 0
Electrochemically assisted leaching of rare earth carbonates in non-aqueous green solvents: Solvent design, characterization, and process optimization 稀土碳酸盐在非水绿色溶剂中的电化学辅助浸出:溶剂设计、表征和工艺优化
IF 4.8 2区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-10-17 DOI: 10.1016/j.hydromet.2025.106599
Salih Cihangir
This study presents a systematic approach to the design, characterization, and application of non-aqueous green solvents (NAGSs) for the leaching of rare earth carbonate hydrates (RECHs). Four NAGSs based on choline chloride, ethylene glycol, and various carboxylic acids were synthesized and evaluated for their physicochemical and electrochemical properties. Among the evaluated formulations, the choline chloride–ethylene glycol–Na₂EDTA·2H₂O mixture (N1) and the chloride–levulinic acid mixture (N2) were found were found suitable for both traditional and electrochemically assisted leaching due to their optimal viscosity, conductivity, and electrochemical stability. Electrochemical assistance significantly enhanced leaching efficiency, with improvements ranging from 22 % to over 300 % for certain elements compared to conventional methods. Mechanistic investigations revealed that the application of an oxidative potential facilitates the protonation and dissolution of RECHs, likely through the generation of localized acidic environments and the formation of intermediate species. The FTIR analysis confirmed the dissolution of carbonate phases and the formation of rare earth–ligand complexes, particularly in the N1 system, where new bands associated with carboxylate and amine coordination were observed. Importantly, the proposed electrochemically assisted method can be applied to different primary or secondary sources in both aqueous and non-aqueous solutions. The results demonstrate the advantages of combining non-aqueous green solvents with electrochemical assistance as an environmentally benign alternative to conventional acid-based leaching, especially for challenging carbonate forms of rare earth elements. This work provides important guidelines for the development of sustainable hydrometallurgical processes, with future directions including solvent recyclability, selective recovery, and environmental assessment.
本研究提出了一种系统的方法来设计、表征和应用非水绿色溶剂(nags)来浸出稀土碳酸盐水合物(RECHs)。合成了四种基于氯化胆碱、乙二醇和各种羧酸的纳米碳纳米管,并对其理化和电化学性能进行了评价。在评价的配方中,氯胆碱-乙二醇- na₂EDTA·2H₂O混合物(N1)和氯-乙酰丙酸混合物(N2)具有最佳的粘度、电导率和电化学稳定性,适合传统浸出和电化学辅助浸出。电化学辅助显着提高了浸出效率,与传统方法相比,某些元素的浸出效率提高了22%到300%以上。机制研究表明,氧化电位的应用促进了RECHs的质子化和溶解,可能是通过产生局部酸性环境和中间物质的形成。FTIR分析证实了碳酸盐相的溶解和稀土配体配合物的形成,特别是在N1体系中,观察到与羧酸盐和胺配位相关的新带。重要的是,所提出的电化学辅助方法可以应用于水溶液和非水溶液中的不同一次或二次源。结果表明,将非水绿色溶剂与电化学辅助相结合,作为传统酸基浸出的一种环保替代品,特别是对于具有挑战性的碳酸盐形式的稀土元素。这项工作为可持续湿法冶金工艺的发展提供了重要的指导方针,未来的发展方向包括溶剂可回收性、选择性回收和环境评价。
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引用次数: 0
Specific chelating extraction of gallium(III) with H-N and H-CCl2 hydrogen atoms of dichlorinated secondary amide 二氯仲胺H-N和H-CCl2氢原子对镓(III)的螯合萃取
IF 4.8 2区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-10-14 DOI: 10.1016/j.hydromet.2025.106596
Gehui Pang , Shintaro Morisada , Hidetaka Kawakita , Keisuke Ohto
Three secondary amides with different numbers of chlorine atom(s)—N-(2-ethylhexyl)monochloroacetamide (MCAA), N-(2-ethylhexyl)dichloroacetamide (DCAA), and N-(2-ethylhexyl)-2,2,2-trichloroacetamide (TCAA)—were synthesised for Ga(III) extraction. These three amides exhibited a preference for extracting Ga(III) compared to other metals at higher HCl concentrations, with the stoichiometries of Ga(III) extraction using the three reagents investigated via slope analysis. Spectroscopic studies were performed to elucidate the extraction mechanism of GaCl4. The hydronium ion extraction with (O)=C oxygen atoms of amides did not occur in lower HCl concentration media ([HCl] < 8.46 mol dm−3), indicating that (H)-N hydrogen atom displayed a distinctive interaction with GaCl4. The DCAA exhibited the highest Ga(III) extraction efficiency among the three secondary amides. The proton nuclear magnetic resonance spectroscopic analysis and density functional theory calculations indicated that the δ+ value of the hydrogen atom in (H)-C-Cl2 of DCAA was enhanced to assist GaCl4 extraction with the (H)-N hydrogen atom. Stable intermolecular hydrogen bonding between (H)-N hydrogen and the partially negatively charged (O)=C oxygen atoms of MCAA inhibited GaCl4 extraction. The complete stripping of Ga(III) from the Ga-loaded MCAA and TCAA was achieved using water, while chelation extraction with DCAA suppressed the efficiency of Ga(III) stripping with water.
合成了N-(2-乙基己基)单氯乙酰胺(MCAA)、N-(2-乙基己基)二氯乙酰胺(DCAA)和N-(2-乙基己基)-2,2,2-三氯乙酰胺(TCAA) 3种不同氯原子数的仲酰胺,用于Ga(III)的提取。在较高的HCl浓度下,与其他金属相比,这三种酰胺更倾向于提取Ga(III),并通过斜率分析研究了三种试剂对Ga(III)提取的化学计量学。通过光谱研究阐明了GaCl4−的萃取机理。在较低HCl浓度([HCl] < 8.46 mol dm−3)的介质中,酰胺的(O)=C氧原子没有发生水合氢离子的萃取,说明(H)-N氢原子与GaCl4−表现出明显的相互作用。DCAA对Ga(III)的提取效率最高。质子核磁共振波谱分析和密度泛函理论计算表明,DCAA (H)-C-Cl2中氢原子的δ+值增强,有助于(H)-N氢原子对GaCl4−的萃取。(H)-N氢与部分带负电的(O)=C氧原子之间的稳定的分子间氢键抑制了GaCl4−的提取。用水可使Ga(III)从负载Ga的MCAA和TCAA中完全剥离,而DCAA的螯合萃取抑制了Ga(III)用水剥离的效率。
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引用次数: 0
Analyses of foam in Bayer precipitation tanks due to crystal growth modifiers 晶体生长调节剂对拜耳沉淀池中泡沫的影响分析
IF 4.8 2区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-10-12 DOI: 10.1016/j.hydromet.2025.106595
Lei Xu, Wen-mi Chen, Shang Fan, Yan-jun Zhang
Foam generation in Bayer precipitation tanks is a major issue that affects the energy efficiency of precipitation in these tanks. However, the factors contributing to foam generation remain poorly understood. This work investigated the relationship between different crystal growth modifiers (CGMs) and foam generation during the precipitation process. Results indicate that in pure sodium aluminate solution, the addition of CGMs directly affects the foam volume. Furthermore, the foam generation potential (FGP) of CGMs varies significantly. CGM-A and CGM-B exhibited minimal FGPs at concentrations up to 300 mg/L in sodium aluminate solution containing aluminum tri-hydroxide (ATH) solids, resulting in practically no foam. In contrast, CGM-C presented stronger FGP at 100 mg/L, generating 8 mL of foam. The FGP of CGMs increased following high-temperature treatment at 260 °C. The FT-IR, GC–MS, and 1H NMR analyses indicated that the large amounts of unsaturated fatty acids in CGM-C were a major cause of foaming. After high-temperature treatment, numerous alkane molecules were generated in the CGM-C, which served as foam stabilizers. This study provides valuable reference for further improvement of the alumina production capacity.
拜耳沉淀池中泡沫的产生是影响沉淀池能源效率的主要问题。然而,导致泡沫产生的因素仍然知之甚少。本文研究了不同晶体生长调节剂(cgm)与沉淀过程中泡沫生成的关系。结果表明,在纯铝酸钠溶液中,cgm的加入直接影响泡沫体积。此外,cgm的泡沫生成电位(FGP)也有显著差异。在含有三氢氧化铝(ATH)固体的铝酸钠溶液中,CGM-A和CGM-B在高达300 mg/L的浓度下表现出最小的fgp,几乎不会产生泡沫。相比之下,CGM-C在100 mg/L时表现出更强的FGP,产生8 mL泡沫。经过260℃高温处理后,cgm的FGP增加。FT-IR、GC-MS和1H NMR分析表明,CGM-C中大量的不饱和脂肪酸是导致发泡的主要原因。经过高温处理后,CGM-C中生成了大量的烷烃分子,起到泡沫稳定剂的作用。该研究为进一步提高氧化铝生产能力提供了有价值的参考。
{"title":"Analyses of foam in Bayer precipitation tanks due to crystal growth modifiers","authors":"Lei Xu,&nbsp;Wen-mi Chen,&nbsp;Shang Fan,&nbsp;Yan-jun Zhang","doi":"10.1016/j.hydromet.2025.106595","DOIUrl":"10.1016/j.hydromet.2025.106595","url":null,"abstract":"<div><div>Foam generation in Bayer precipitation tanks is a major issue that affects the energy efficiency of precipitation in these tanks. However, the factors contributing to foam generation remain poorly understood. This work investigated the relationship between different crystal growth modifiers (CGMs) and foam generation during the precipitation process. Results indicate that in pure sodium aluminate solution, the addition of CGMs directly affects the foam volume. Furthermore, the foam generation potential (FGP) of CGMs varies significantly. CGM-A and CGM-B exhibited minimal FGPs at concentrations up to 300 mg/L in sodium aluminate solution containing aluminum tri-hydroxide (ATH) solids, resulting in practically no foam. In contrast, CGM-C presented stronger FGP at 100 mg/L, generating 8 mL of foam. The FGP of CGMs increased following high-temperature treatment at 260 °C. The FT-IR, GC–MS, and <sup>1</sup>H NMR analyses indicated that the large amounts of unsaturated fatty acids in CGM-C were a major cause of foaming. After high-temperature treatment, numerous alkane molecules were generated in the CGM-C, which served as foam stabilizers. This study provides valuable reference for further improvement of the alumina production capacity.</div></div>","PeriodicalId":13193,"journal":{"name":"Hydrometallurgy","volume":"239 ","pages":"Article 106595"},"PeriodicalIF":4.8,"publicationDate":"2025-10-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145322434","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Precipitation of the ultrafine equiaxial near-spherical gibbsite with low oil absorption value by adding mixed seeds 加入混合种子可析出低吸油值的超细等轴近球形三水铝石
IF 4.8 2区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-10-08 DOI: 10.1016/j.hydromet.2025.106586
Jinquan Wen, Guihua Liu, Tiangui Qi, Qiusheng Zhou, Zhihong Peng, Xiaobin Li, Yilin Wang, Leiting Shen
Ultrafine, near-spherical gibbsite with a low oil-absorption value hold significant potential for use in advanced flame-retardant fillers, polishing materials and dense alumina-bearing ceramics owing to its regular morphology, high dispersibility and good flowability. In this study, ultrafine equiaxial near-spherical gibbsite with a medium particle size (d50) of 359 nm and an oil-absorption values of 25.0 mL/100 g was precipitated by seeded precipitation from sodium aluminate solution. The mixed seeds, comprising bayerite and gibbsite, were prepared by the addition of NaHCO3, Al2(SO4)3, and H2O2, respectively. A high bayerite content in the NaHCO3-induced seeds, combined with significant supersaturation fluctuations, enabled a precipitation efficiency exceeding 51 % at an initial temperature of 80 °C for 35 h. Preferential growth of the (110), (100), and (001) planes occurred during the early stage, followed by the emergence of the (101) and (112) planes in the mid-to-late stage. High supersaturation from bayerite dissolution and adsorption of Al(OH)4 ions promoted the development of (001), (110), (100), (101), and (112) planes, resulting in the formation of equiaxial near-spherical gibbsite. Furthermore, the low surface energy and high zeta potential of the well-crystallized gibbsite precipitated from NaHCO3-induced seeds contributed to its low oil absorption. These findings indicate that the presence of bayerite in seeds, elevated interfacial supersaturation, and high temperature collectively facilitate the formation of ultrafine, equiaxial, near-spherical gibbsite.
超细近球形三水铝石具有较低的吸油值,其形态规则、分散性高、流动性好,在高级阻燃填料、抛光材料和致密氧化铝陶瓷等方面具有重要的应用潜力。本研究采用种子沉淀法从铝酸钠溶液中析出中粒径(d50)为359 nm、吸油值为25.0 mL/100 g的超细等轴近球形三水铝石。用NaHCO3、Al2(SO4)3和H2O2分别制备了bayerite和三水铝石混合种子。nahco3诱导种子中bayerite含量高,且有明显的过饱和波动,使得在80℃的初始温度下,35 h的降水效率超过51%。(110)、(100)和(001)平面在早期优先生长,随后(101)和(112)平面在中后期出现。bayerite的溶解和Al(OH)4−离子的高过饱和吸附促进了(001)、(110)、(100)、(101)和(112)平面的发育,形成等轴近球形三水铝石。此外,从nahco3诱导种子中析出的结晶良好的三水铝石具有较低的表面能和较高的zeta电位,这也是其吸油率较低的原因之一。这些结果表明,种子中贝汞石的存在、界面过饱和的升高和高温共同促进了超细、等轴、近球形三沸石的形成。
{"title":"Precipitation of the ultrafine equiaxial near-spherical gibbsite with low oil absorption value by adding mixed seeds","authors":"Jinquan Wen,&nbsp;Guihua Liu,&nbsp;Tiangui Qi,&nbsp;Qiusheng Zhou,&nbsp;Zhihong Peng,&nbsp;Xiaobin Li,&nbsp;Yilin Wang,&nbsp;Leiting Shen","doi":"10.1016/j.hydromet.2025.106586","DOIUrl":"10.1016/j.hydromet.2025.106586","url":null,"abstract":"<div><div>Ultrafine, near-spherical gibbsite with a low oil-absorption value hold significant potential for use in advanced flame-retardant fillers, polishing materials and dense alumina-bearing ceramics owing to its regular morphology, high dispersibility and good flowability. In this study, ultrafine equiaxial near-spherical gibbsite with a medium particle size (d<sub>50</sub>) of 359 nm and an oil-absorption values of 25.0 mL/100 g was precipitated by seeded precipitation from sodium aluminate solution. The mixed seeds, comprising bayerite and gibbsite, were prepared by the addition of NaHCO<sub>3</sub>, Al<sub>2</sub>(SO<sub>4</sub>)<sub>3</sub>, and H<sub>2</sub>O<sub>2</sub>, respectively. A high bayerite content in the NaHCO<sub>3</sub>-induced seeds, combined with significant supersaturation fluctuations, enabled a precipitation efficiency exceeding 51 % at an initial temperature of 80 °C for 35 h. Preferential growth of the (110), (100), and (001) planes occurred during the early stage, followed by the emergence of the (101) and (112) planes in the mid-to-late stage. High supersaturation from bayerite dissolution and adsorption of Al(OH)<sub>4</sub><sup>−</sup> ions promoted the development of (001), (110), (100), (101), and (112) planes, resulting in the formation of equiaxial near-spherical gibbsite. Furthermore, the low surface energy and high zeta potential of the well-crystallized gibbsite precipitated from NaHCO<sub>3</sub>-induced seeds contributed to its low oil absorption. These findings indicate that the presence of bayerite in seeds, elevated interfacial supersaturation, and high temperature collectively facilitate the formation of ultrafine, equiaxial, near-spherical gibbsite.</div></div>","PeriodicalId":13193,"journal":{"name":"Hydrometallurgy","volume":"239 ","pages":"Article 106586"},"PeriodicalIF":4.8,"publicationDate":"2025-10-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145270436","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
The cyanidation of gold. III. Mechanistic details of the role of lead and sulfide ions 氰化金3。铅和硫化物离子作用的机理细节
IF 4.8 2区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-10-08 DOI: 10.1016/j.hydromet.2025.106584
M. Nicol
The role of lead ions in the cyanidation of gold has been extensively studied in this investigation. In addition to a speciation analysis using accepted thermodynamic data, the equilibrium potential for the deposition of lead under cyanidation conditions has been estimated. This has been used in conjunction with other electrochemical measurements to confirm that bulk lead metal is not deposited on a gold surface during cyanidation. The underpotential deposition of lead has been confirmed and it has been shown that an incomplete layer of lead is responsible for the increased rates in the presence of lead. The detrimental effect of high lead concentrations appears to be the result of the formation of a complete lead layer on the gold surface.
A less extensive study of the effect of sulfide ions on the rate of cyanidation has confirmed that low (micro-molar) concentrations of sulfide ions enhance the dissolution of gold in cyanide solutions but inhibit the rate of dissolution at high concentrations. The detrimental effect is associated with the anodic oxidation of gold and the formation of a passivating layer of Au2S is possibly responsible. There does not appear to be a significant effect of sulfide on the kinetics of the cathodic reduction of oxygen. A gold alloy containing 10 % silver is less susceptible to the inhibitory effect of sulfide ions.
本文对铅离子在金氰化反应中的作用进行了广泛的研究。除了利用公认的热力学数据进行形态分析外,还估计了氰化条件下铅沉积的平衡势。这已经与其他电化学测量一起使用,以确认在氰化过程中大块金属铅不会沉积在金表面。铅的欠电位沉积已经得到证实,并且已经表明,在铅存在的情况下,不完整的铅层是导致速率增加的原因。高铅浓度的有害影响似乎是在金表面形成完整铅层的结果。一项对硫化物离子对氰化速率影响的不太广泛的研究证实,低(微摩尔)浓度的硫化物离子促进了金在氰化物溶液中的溶解,但抑制了高浓度的溶解速率。这种不利影响与金的阳极氧化有关,而Au2S钝化层的形成可能是罪魁祸首。硫化物对氧的阴极还原动力学似乎没有显著的影响。含银10%的金合金对硫化物离子的抑制作用不太敏感。
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引用次数: 0
Field-effect separation of rare earth elements in gelatin-supported media 稀土元素在明胶介质中的场效应分离
IF 4.8 2区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-10-04 DOI: 10.1016/j.hydromet.2025.106585
Benjamin Schroeder , Michael Free , Prashant K. Sarswat
The unique optical, electronic, and magnetic properties of the Rare Earth Elements (La-Lu + Sc, Y) have led to a significant increase in their demand by a wide variety of industries. This, coupled with the significant difficulty associated with their extraction, separation, and purification, has resulted in a strong interest in replacing the traditional solvent extraction with a new approach. In response, a new technology called “Field-Effect Separation” (FES) has been developed, which utilizes differences in the magnetic susceptibilities of ions in a strong field to separate them from one another. While it has been demonstrated that this approach can work, it is necessary to more fully understand and optimize the separation of elements. The approach taken to study this was to suspend a solution of REE ions in a firm gelatin, separating them using a strong magnet, freezing the sample to preserve separation, and taking fine slices to analyze the concentration of ions at different spatial positions relative to the magnet as well as different times relative to the beginning of the magnetic field exposure. The results show a significant concentration effect for the magnetically susceptible REEs near the magnet's surface, while the non-susceptible ions seem relatively unconcentrated by the magnetic field. Additionally, among the susceptible REEs, at certain, short separation timescales, a significant stratification of REEs was observed. This suggests that the REEs can be separated from one another using FES assuming a correct time and length scale can be selected for the system.
稀土元素(La-Lu + Sc, Y)独特的光学、电子和磁性能导致了各种行业对其需求的显著增加。这一点,再加上萃取、分离和纯化的巨大困难,使得人们对用一种新的方法取代传统的溶剂萃取产生了浓厚的兴趣。为此,一种名为“场效应分离”(FES)的新技术被开发出来,该技术利用离子在强磁场中的磁化率差异将它们彼此分离。虽然已经证明这种方法是可行的,但有必要更充分地了解和优化元素的分离。研究方法是将稀土离子溶液悬浮在坚硬的明胶中,用强磁铁将其分离,冷冻样品以保持分离,并取细片来分析相对于磁铁的不同空间位置以及相对于磁场暴露开始的不同时间的离子浓度。结果表明,磁体表面附近磁敏感的稀土离子具有显著的富集效应,而非磁敏感的稀土离子在磁场作用下相对不集中。此外,在某些易受影响的稀土元素中,在一定的短分离时间尺度上,观察到明显的稀土分层现象。这表明,假设系统可以选择正确的时间和长度尺度,则可以使用FES将ree相互分离。
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引用次数: 0
Understanding limitations to monazite concentrate dissolution in oxalic acid 了解单氮石精矿在草酸中溶解的局限性
IF 4.8 2区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-10-03 DOI: 10.1016/j.hydromet.2025.106582
Mark Stephen Henderson, Laurence Gerald Dyer, Bogale Tadesse
Prior works with organic acids have shown dissolution of rare earth element (REE) bearing phosphate minerals with oxalic acid, solubilising phosphate and depositing rare earth oxalates that can be solubilised in a second stage. Previously published information shows local maxima in recovery and hypothesised reaction control mechanisms. The current article investigates reaction limitations (mineralogical and thermodynamic) in greater depth to inform process development.
Monazite concentrate was treated with oxalic acid at temperatures in a range from 30 °C to 95 °C. Various factors were found to influence the extent of phosphorus dissolution. Previous studies achieved <32 % phosphate dissolution at 65 °C, this work has demonstrated the ability to achieve in excess of 65 % conversion using a multi-stage, cross flow leach at 45 °C with a large reduction in simultaneous iron dissolution.
Approximately 65 % of the phosphorus was solubilised using a multi-stage, cross-flow leach system. Two different monazite compositional signatures, indicative of variations in REE and phosphorus contents, were identified displaying significantly different reactivity. One form readily dissolved in oxalic acid, the other experienced little or no reaction.
Calculated oxalate losses to the reprecipitated salts and complexation with solution components was used to estimate availability of free oxalate, this was supported by the concentration of elements with low oxalate solubility (Ca and Ce). It was demonstrated that free oxalate is a limiting factor in dissolution. It is therefore evident that under different conditions, there are both mineralogical and solution thermodynamic drivers for reaction rate and extent achievable.
先前对有机酸的研究表明,含稀土元素(REE)的磷酸盐矿物与草酸溶解,溶解磷酸盐,并沉积可在第二阶段溶解的稀土草酸盐。先前发表的信息显示了恢复的局部最大值和假设的反应控制机制。本文更深入地研究了反应的局限性(矿物学和热力学),以便为工艺开发提供信息。用草酸在30 ~ 95℃的温度范围内处理独居石精矿。各种因素影响了磷的溶解程度。先前的研究在65°C下实现了32%的磷酸盐溶解,这项工作证明了在45°C下使用多级交叉流浸出可以实现超过65%的转化率,同时铁的溶解也大大减少。大约65%的磷是通过多级交叉流浸出系统溶解的。两种不同的独居石组成特征显示出明显不同的反应活性,表明稀土和磷含量的变化。一种形式很容易溶解在草酸中,另一种很少或没有反应。计算草酸盐在再沉淀盐中的损失和与溶液组分的络合作用被用来估计游离草酸盐的可用性,这得到了草酸盐溶解度低的元素(Ca和Ce)浓度的支持。结果表明,游离草酸盐是溶出的限制因素。由此可见,在不同条件下,矿物学和溶液热力学都是影响反应速率和可达到程度的驱动因素。
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引用次数: 0
Cationic polyacrylamide (CPAM) assisted leaching of rare earth ore containing clay minerals by inhibiting swelling and promoting permeation of ammonium sulfate solution 阳离子聚丙烯酰胺(CPAM)通过抑制溶胀和促进硫酸铵溶液的渗透来辅助含粘土矿物稀土矿的浸出
IF 4.8 2区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-10-03 DOI: 10.1016/j.hydromet.2025.106583
Meiling Jiang , Huifang Yang , Wenqian Cui , Yunbo Yang , Zhenyue Zhang , Zhengyan He , Zhigao Xu , Ming Wu , Jun Zhao , Ruan Chi
In-situ leaching of clay-based weathered crust elution-deposited rare earth ore (WCE-DREO) is prone to landslides resulting from the swelling of clay minerals, which compromises both ecological safety, economics and efficiency of mining. This study used the cationic polyacrylamide (CPAM), mixed with 2.0 wt% (NH4)2SO4 to form a composite leaching agent to address this issue, which serves two purposes: (i) it acts as an inhibitor of clay swelling, (ii) it promotes the permeation of the leaching agent. Linear swelling tests and column leaching experiments were conducted to evaluate the effect of CPAM on swelling inhibition and permeation promotion in rare earth ore leaching. The underlying mechanisms were tested and analyzed through a series of advanced characterization methods. The findings demonstrate that the addition of CPAM significantly enhances the permeation of the leaching agent. Furthermore, the composite leaching agent of (NH4)2SO4 and CPAM inhibits the swelling at higher CPAM concentrations. At a CPAM concentration of 3 × 10−4 wt%, the seepage time of the leaching agent is minimized—effectively reduced by 46 %, compared to using 2.0 wt% (NH4)2SO4 alone. The CPAM structure contains amine groups and positively charged quaternary ammonium groups which enable the adsorption of CPAM onto the clay mineral interlayer and surface through hydrogen bonding and electrostatic interactions. This adsorption affects in four ways: (i) hinders the entry of water molecules into the mineral interlayers, (ii) reduces electrostatic repulsion, (iii) compresses the diffuse double layer, and (iv) promotes the aggregation of fine particles into larger clusters. These effects further inhibit the swelling of clay minerals and promote the permeation of the leaching agent. At the same time, the long-chain structure of CPAM helps to entangle fine clay mineral particles into larger clusters. This prevents clogging of the permeation channel due to the movement of fine particles along with the (NH4)2SO4 solution, thereby increasing the seepage rate. Additionally, CPAM can enter the clay mineral layers to discharge internal water and further inhibit swelling. This study provides theoretical insights and technical support for the safe and highly efficient mining of WCE-DREO.
粘土风化壳淋溶稀土矿(WCE-DREO)的原位浸出易因粘土矿物膨胀而发生滑坡,严重影响开采的生态安全、经济效益和开采效率。本研究使用阳离子聚丙烯酰胺(CPAM)与2.0 wt% (NH4)2SO4混合形成复合浸出剂来解决这一问题,这有两个目的:(i)它可以作为粘土膨胀的抑制剂,(ii)它可以促进浸出剂的渗透。通过线性溶胀试验和柱式浸出试验,评价了CPAM在稀土矿浸出过程中抑制溶胀和促进渗透的效果。通过一系列先进的表征方法对其潜在机制进行了测试和分析。结果表明,CPAM的加入显著提高了浸出剂的渗透性。此外,(NH4)2SO4和CPAM复合浸出剂抑制了较高CPAM浓度下的溶胀。当CPAM浓度为3 × 10−4 wt%时,浸出剂的渗透时间最小,与单独使用2.0 wt% (NH4)2SO4相比,有效减少了46%。CPAM结构中含有胺基和带正电的季铵基,使CPAM能够通过氢键和静电相互作用吸附在粘土矿物层间和表面。这种吸附作用有四个方面:(i)阻碍水分子进入矿物中间层,(ii)减少静电斥力,(iii)压缩扩散双层,(iv)促进细颗粒聚集成更大的簇。这些作用进一步抑制粘土矿物的溶胀,促进浸出剂的渗透。同时,CPAM的长链结构有助于将细小的粘土矿物颗粒缠绕成更大的团簇。这样可以防止细颗粒随着(NH4)2SO4溶液的移动而堵塞渗透通道,从而增加渗透速率。此外,CPAM可以进入粘土矿物层排出内部水分,进一步抑制膨胀。本研究为WCE-DREO安全高效开采提供了理论见解和技术支撑。
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Hydrometallurgy
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