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Enhancement of gold extraction by citric acid-assisted microwave roasting of Carlin-type gold ores and sulfide/thiosulfate leaching 用柠檬酸辅助微波焙烧卡林型金矿石和硫化物/硫代硫酸盐浸出法提高金提取率
IF 4.8 2区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2024-10-10 DOI: 10.1016/j.hydromet.2024.106410
Tiantian Wu , Zhihui Shen , Zhenwu Shi , Jianlong Wang , Yueqin Qiu , Song Mao
The occurrence of most gold in an encapsulated state often results in poor extraction efficiency, and efficient pretreatment is the key to effective gold recovery from Carlin-type gold ores. This study investigated the enhancement of citric acid (CA) assisted microwave (MW) roasting on gold extraction from Carlin-type gold ores by sulfide/thiosulfate leaching, primarily analyzing in-situ phase transformation, microstructure characterization, and the thermal decomposition behavior of solids. The results show that gold extraction increases significantly with increasing CA dosage, furnace temperature, and roasting time when heated by MW, reaching a maximum of 87.7% at a CA dosage of 2% and a temperature of 500°C for 60 min in the presence of air. Moreover, extraction is significantly higher with CA than without CA at roasting temperatures below 300°C. The phase transition of gold-bearing pyrite is controlled mainly by temperature when heated by MW without CA, resulting in surface oxidation at 300°C, with significant oxidation at 400°C, and complete transformation into Fe2O3 and SO2 at temperatures over 500°C. Interestingly, CA and its decomposition products of CO2 and H2O induce the generation of unstable intermediates at 100°C, such as FeCO3, FeC21H21O7, and FeOOH. The decomposition of these intermediates at higher temperatures results in the rapid formation of a hematite layer with developed pores at 300°C, which provides more diffusion channels for SO2 and O2, producing coral-like porous hematite particles. Both number of pores and the pore size are larger at 500°C. The combined effect of MW and CA enhances exposed gold content over 70% which in turn increases gold extraction. This work provides significant insights into the enhancement process of gold extraction of CA-assisted MW roasting.
大多数金以包裹状态存在,往往导致提取效率低下,而高效的预处理是有效回收卡林型金矿石中金的关键。本研究探讨了柠檬酸(CA)辅助微波(MW)焙烧对硫化物/硫代硫酸盐浸出法从 Carlin 型金矿石中提取金的促进作用,主要分析了原位相变、微观结构特征和固体的热分解行为。结果表明,当采用 MW 加热时,随着 CA 用量、炉温和焙烧时间的增加,金的萃取率会显著提高,当 CA 用量为 2%、温度为 500°C 并在空气存在下持续 60 分钟时,金的萃取率最高可达 87.7%。此外,在焙烧温度低于 300°C 时,使用 CA 的萃取率明显高于不使用 CA 的萃取率。在不使用 CA 的情况下,用 MW 进行加热时,含金黄铁矿的相变主要受温度控制,结果是在 300°C 时表面氧化,在 400°C 时显著氧化,在温度超过 500°C 时完全转变为 Fe2O3 和 SO2。有趣的是,CA 及其分解产物 CO2 和 H2O 会在 100°C 时诱导生成不稳定的中间产物,如 FeCO3、FeC21H21O7 和 FeOOH。这些中间产物在较高温度下分解,在 300°C 时迅速形成孔隙发达的赤铁矿层,为 SO2 和 O2 提供更多的扩散通道,产生珊瑚状多孔赤铁矿颗粒。在 500°C 时,孔隙数量和孔隙大小都更大。在 MW 和 CA 的共同作用下,暴露的金含量提高了 70% 以上,从而提高了金的提取率。这项研究对 CA 辅助 MW 焙烧提高金提取率的过程提供了重要启示。
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引用次数: 0
Efficient recovery of organic phase from crud in solvent extraction unit of Sarcheshmeh copper complex in Iran by powerful water-absorbent reagents 在伊朗 Sarcheshmeh 铜矿联合企业的溶剂萃取装置中使用强力吸水试剂从渣滓中高效回收有机相
IF 4.8 2区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2024-10-09 DOI: 10.1016/j.hydromet.2024.106408
Mohammad Anary-Abbasinejad , Zahra Manafi , Fatemeh Zamani , Parisa Salarizadeh , Mehri Shahhoseini , Fereshteh Vahedi , Seyed Ali Seyedbagheri
The formation of stable multi-phase emulsions (crud) is a serious problem in almost all commercial solvent extraction (SX) plants. Crud is a mixture of organic and aqueous phases, air, and organic or inorganic solid particles, often found to distribute itself randomly throughout the separating phases of SX plants. Crud formation is encountered in almost all SX units in metal extraction plants. It causes the loss of solvent and thus increases the process costs. Therefore, the removal of crud and recovery of the expensive organic phase including diluent and extracting reagents from it is of great importance. In this research, the applicability of a range of powerful water absorbent reagents was studied for the recovery of organic phase from the crud formed in copper extraction/electrowining unit of Sarchashmeh copper complex (IRAN). The reagents included gypsum, carbomer, sodium polyacrylate, sodium sulfate, magnesium sulfate and calcium chloride. The results showed that gypsum, carbomer and sodium polyacrylate are effective additives which let the organic phase to be recovered with up to 95 % yield. To ensure that gypsum does not cause a negative effect on the copper loading and stripping of the recovered solvent, the extraction/stripping properties of the organic phase separated with gypsum was compared with the organic phase separated by centrifugation without additives. Surface tension analysis of the gypsum-recovered organic phase also confirmed its suitability for recovery of organic phase from crud. Finally, the calcium content of gypsum-recovered organic phase was measured and compared with that of the organic phase separated by centrifugation without any additive.
在几乎所有商用溶剂萃取(SX)设备中,形成稳定的多相乳浊液(淤泥)都是一个严重的问题。淤泥是有机相、水相、空气、有机或无机固体颗粒的混合物,经常在 SX 工厂的分离相中随机分布。几乎所有金属萃取厂的 SX 设备都会产生沉渣。它会造成溶剂损失,从而增加工艺成本。因此,清除沉渣并回收昂贵的有机相(包括稀释剂)以及从中提取试剂就显得尤为重要。在这项研究中,研究了一系列强力吸水试剂的适用性,以从 Sarchashmeh 铜联合企业(伊朗)铜萃取/电解装置中形成的污泥中回收有机相。试剂包括石膏、卡波姆、聚丙烯酸钠、硫酸钠、硫酸镁和氯化钙。结果表明,石膏、卡波姆和聚丙烯酸钠是有效的添加剂,可使有机相的回收率高达 95%。为了确保石膏不会对回收溶剂的铜负载和剥离造成负面影响,我们将使用石膏分离的有机相的萃取/剥离特性与不使用添加剂的离心分离有机相的萃取/剥离特性进行了比较。对石膏回收的有机相进行的表面张力分析也证实了其适用于从污泥中回收有机相。最后,测量了石膏回收有机相的钙含量,并将其与不加任何添加剂的离心分离有机相的钙含量进行了比较。
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引用次数: 0
The combined leaching of copper, gold and uranium in chloride solutions. II. Concentrate leach tests 铜、金和铀在氯化物溶液中的联合浸出。II.精矿沥滤试验
IF 4.8 2区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2024-10-05 DOI: 10.1016/j.hydromet.2024.106407
M. Nicol , K. Ye , N. Garrard
This study of the simultaneous leaching of copper, gold and uranium from a flotation concentrate is aimed at establishing the conditions that could be applied in a possible heap leach process that would recover all three metals (plus silver, if present) in a single step. The results obtained in this study confirm the results obtained in Part I (Nicol et al., 2024) that enhanced rates for leaching of chalcopyrite from flotation concentrates from two different sources can be obtained in acidic chloride solutions in the presence of chlorate ions. The measurements of the solution potentials during leaching with chlorate are similar to those obtained previously and confirm that chlorine generated by the chlorate-chloride reaction is the active oxidant.
Uranium is dissolved even in the absence of chlorate by iron(III) as the oxidant. The latter is re-generated by reaction of iron(II) with chlorate. The dissolution of gold requires higher potentials, and it is only leached when the potential approaches 1.0 V in concentrated chloride solutions. At low chloride concentrations (1 M), gold is not dissolved because of apparent passivation.
An electrochemical study of the behaviour of gold in chloride solutions in the presence of sulfide ions has shown that the passivation is probably the result of the formation of a layer of Au2S on the gold surface at low potentials before the addition of chlorate to the leach solutions i.e., before the generation of sufficient chlorine concentrations. At potentials above about 0.95 V Au2S is unstable being oxidised to AuCl2 and elemental sulfur thereby eliminating passivation.
这项从浮选精矿中同时萃取铜、金和铀的研究旨在确定堆浸工艺的适用条件,该工艺可在一个步骤中回收所有三种金属(如果有银)。本研究获得的结果证实了第一部分(Nicol 等人,2024 年)获得的结果,即在存在氯酸根离子的酸性氯化物溶液中,可以提高从两种不同来源的浮选精矿中萃取黄铜矿的速率。氯酸盐浸出过程中溶液电位的测量结果与之前获得的结果相似,并证实氯酸盐-氯化物反应生成的氯是活性氧化剂。后者通过铁(II)与氯酸盐的反应重新生成。金的溶解需要较高的电位,只有在高浓度氯化物溶液中电位接近 1.0 V 时,金才会被浸出。对金在存在硫化离子的氯化物溶液中的行为进行的电化学研究表明,钝化可能是在浸出液中加入氯酸盐之前,即在产生足够浓度的氯之前,金表面在低电位时形成一层 Au2S 的结果。当电位超过约 0.95 V 时,Au2S 不稳定,会被氧化成 AuCl2- 和元素硫,从而消除钝化。
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引用次数: 0
The combined leaching of copper, gold and uranium in chloride solutions. I. Chalcopyrite 铜、金和铀在氯化物溶液中的联合浸出。I. 黄铜矿
IF 4.8 2区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2024-10-04 DOI: 10.1016/j.hydromet.2024.106406
M. Nicol , K. Ye , N. Garrard
In a study (Part II) aimed at the simultaneous heap leaching of copper (predominantly chalcopyrite), gold and uranium from an ore, it was found that this could be achieved using chlorate as the oxidant in chloride solutions. As a result, a more detailed study has been made using electrochemical and batch leach tests on pure chalcopyrite electrodes under typical heap leach conditions.
The use of chlorate at moderately low concentrations has shown that enhanced rates of dissolution of chalcopyrite can be maintained over periods up to 4 days at ambient temperatures in acidic chloride solutions. The rate of dissolution is enhanced at higher acid concentrations. The rate in the presence of chlorate does not appear to depend on the iron(III) (and presumably the copper(II)) concentration.
The observed rates are significantly greater than those predicted for oxidative dissolution from the electrochemistry and the mixed potential model. An alternative non-oxidative mechanism has been revisited to account for this difference.
A preliminary measurement has been made of the kinetics of the oxidation of hydrogen sufide and iron(III) by low concentrations of chlorine produced by reaction of chlorate with chloride ions. These reactions are rapid, and theory shows that they would support the proposed non-oxidative mechanism.
在一项旨在从矿石中同时堆浸铜(主要是黄铜矿)、金和铀的研究(第二部分)中,发现可以使用氯酸盐作为氯化物溶液中的氧化剂。因此,在典型的堆浸条件下,对纯黄铜矿电极进行了电化学和批量浸出试验,进行了更详细的研究。使用中等低浓度的氯酸盐表明,在酸性氯化物溶液中,黄铜矿的溶解速率可以在环境温度下保持 4 天。酸浓度越高,溶解速度越快。观察到的溶解速率明显高于电化学和混合电位模型预测的氧化溶解速率。对氯酸盐与氯离子反应产生的低浓度氯氧化亚硫化氢和铁(III)的动力学进行了初步测定。这些反应速度很快,理论表明它们支持所提出的非氧化机制。
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引用次数: 0
Scaling analysis of electrodeposited copper and the influence of a modified polysaccharide on surface roughness 电沉积铜的缩放分析以及改性多糖对表面粗糙度的影响
IF 4.8 2区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2024-10-02 DOI: 10.1016/j.hydromet.2024.106405
Jeffrey L. Shepherd , Karl Torman , Michael S. Moats , Joseph Bauer , Eduard Guerra
The influence of a commercially available modified polysaccharide (HydroStar®, Chemstar Chemical Products) on the roughness of short-term and small-scale copper electrodeposits was investigated using Atomic Force Microscopy (AFM), linear scan profilometry and scaling analysis. Copper was deposited on a 316L stainless steel cathode at 40 °C and 300 A m−2 from an electrolyte containing 40 g L−1 Cu2+, 170 g L−1 H2SO4, 1.5 g L−1 Fe3+, 15 mg L−1 Cl and either 0, 10, 50 or 100 mg L−1 of HydroStar. Copper deposits produced between 15 and 25 min were imaged using AFM and 2D linear scan profilometry was used to gather surface features of copper samples produced in the range of 120 and 240 min. Scaling analysis was applied to quantify the surface characteristics of limiting roughness (δ) and critical length (LC) from which δ/LC was computed and related to the aspect ratio of surface features. All copper deposits showed a general rise in δ and LC with deposition time but the growth rates decreased when HydroStar was included in the electrolyte indicating that the additive lowers the vertical height of surface features as well as their widths. Furthermore, copper deposits were more consistently produced in the presence of HydroStar and, for a given value of limiting roughness, had surface features with wider base than those created in the absence of the additive. The results show that the modified polysaccharide acts to create smooth copper deposits by generating surface features with lower aspect ratios.
采用原子力显微镜 (AFM)、线性扫描轮廓仪和缩放分析法研究了市售改性多糖(HydroStar®,Chemstar 化学制品公司)对短期和小规模铜电沉积粗糙度的影响。铜沉积在 316L 不锈钢阴极上,温度为 40 °C,电流为 300 A m-2,电解液中含有 40 g L-1 Cu2+、170 g L-1 H2SO4、1.5 g L-1 Fe3+、15 mg L-1 Cl- 和 0、10、50 或 100 mg L-1 的 HydroStar。使用原子力显微镜对 15 至 25 分钟内产生的铜沉积物进行成像,并使用二维线性扫描轮廓仪收集 120 至 240 分钟内产生的铜样品的表面特征。缩放分析用于量化极限粗糙度(δ)和临界长度(LC)的表面特征,由此计算出δ/LC,并将其与表面特征的纵横比联系起来。随着沉积时间的延长,所有铜沉积物的 δ 和 LC 都普遍升高,但当电解液中加入 HydroStar 时,铜沉积物的生长率降低,这表明添加剂降低了表面特征的垂直高度和宽度。此外,在有 HydroStar 的情况下,铜沉积物的生成更加稳定,而且在给定的极限粗糙度值下,铜沉积物的表面特征比没有添加剂时更宽。结果表明,改性多糖通过产生较低纵横比的表面特征来形成光滑的铜沉积物。
{"title":"Scaling analysis of electrodeposited copper and the influence of a modified polysaccharide on surface roughness","authors":"Jeffrey L. Shepherd ,&nbsp;Karl Torman ,&nbsp;Michael S. Moats ,&nbsp;Joseph Bauer ,&nbsp;Eduard Guerra","doi":"10.1016/j.hydromet.2024.106405","DOIUrl":"10.1016/j.hydromet.2024.106405","url":null,"abstract":"<div><div>The influence of a commercially available modified polysaccharide (HydroStar®, Chemstar Chemical Products) on the roughness of short-term and small-scale copper electrodeposits was investigated using Atomic Force Microscopy (AFM), linear scan profilometry and scaling analysis. Copper was deposited on a 316L stainless steel cathode at 40 °C and 300 A m<sup>−2</sup> from an electrolyte containing 40 g L<sup>−1</sup> Cu<sup>2+</sup>, 170 g L<sup>−1</sup> H<sub>2</sub>SO<sub>4</sub>, 1.5 g L<sup>−1</sup> Fe<sup>3+</sup>, 15 mg L<sup>−1</sup> Cl<sup>−</sup> and either 0, 10, 50 or 100 mg L<sup>−1</sup> of HydroStar. Copper deposits produced between 15 and 25 min were imaged using AFM and 2D linear scan profilometry was used to gather surface features of copper samples produced in the range of 120 and 240 min. Scaling analysis was applied to quantify the surface characteristics of limiting roughness (δ) and critical length (L<sub>C</sub>) from which δ/L<sub>C</sub> was computed and related to the aspect ratio of surface features. All copper deposits showed a general rise in δ and L<sub>C</sub> with deposition time but the growth rates decreased when HydroStar was included in the electrolyte indicating that the additive lowers the vertical height of surface features as well as their widths. Furthermore, copper deposits were more consistently produced in the presence of HydroStar and, for a given value of limiting roughness, had surface features with wider base than those created in the absence of the additive. The results show that the modified polysaccharide acts to create smooth copper deposits by generating surface features with lower aspect ratios.</div></div>","PeriodicalId":13193,"journal":{"name":"Hydrometallurgy","volume":"231 ","pages":"Article 106405"},"PeriodicalIF":4.8,"publicationDate":"2024-10-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142421714","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Preparation of V2O5 using Pb5(VO4)3OH recovered from Bayer vanadium sludge through H2SO4 pre-treatment, H2O2 leaching, V5O12∙6H2O and V10O24∙12H2O precipitation and oxidative roasting at 400 °C 利用从拜耳钒污泥中回收的 Pb5(VO4)3OH 通过 H2SO4 预处理、H2O2 沥滤、V5O12∙6H2O 和 V10O24∙12H2O 沉淀以及 400 °C 氧化焙烧制备 V2O5
IF 4.8 2区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2024-09-19 DOI: 10.1016/j.hydromet.2024.106404
Changda Zhang, Qiusheng Zhou, Yilin Wang, Leiting Shen, Guihua Liu, Tiangui Qi, Zhihong Peng, Xiaobin Li
Bayer vanadium sludge (BVS), discharged during the Bayer alumina production, is a promising secondary resource for the supply of vanadium. Previous vanadium extraction process involving Pb5(VO4)3OH precipitation by PbSO4, H2SO4 and (NH4)2SO3 leaching, (NH4)2S2O8 oxidation followed by ammonium vanadate precipitation, suffered from large amounts of reagent consumption and discharge of ammonia-containing waste. In this study, a cleaner and cost-efficient process based on H2SO4 pre-treatment, H2O2 leaching, hydrolytic precipitation, and preparation of V2O5 through oxidative roasting was proposed to reduce reagent consumption and waste. Results show that the maximum vanadium leaching efficiency reached 99.7 % under the most suitable conditions of H2SO4 pre-treatment with H2SO4/Pb5(VO4)3OH molar ratio of 6.5, pulp density of 250 g/L at 90 °C for 4 h followed by H2O2 leaching with H2O2/V molar ratio of 3.0 at 15 °C for 10 min. Furthermore, 96.5 % of vanadium was precipitated in the forms of V5O12∙6H2O and V10O24∙12H2O by heating the leach liquors to 100 °C for 60 min, followed by the oxidative roasting at 400 °C for 2 h to prepare V2O5 product with a purity of 99.2 %, with only H2O as a by-product. This research provides new insights into vanadium extraction in a cleaner, cost-efficient, and sustainable industrial process which saves 147.4 $/t Pb5(VO4)3OH.
拜耳氧化铝生产过程中排放的拜耳钒污泥(BVS)是一种很有前途的钒二次资源。以前的钒提取工艺包括通过 PbSO4、H2SO4 和 (NH4)2SO3 浸出沉淀 Pb5(VO4)3OH、(NH4)2S2O8 氧化然后沉淀钒酸铵,这些工艺都存在试剂消耗量大和排放含氨废物的问题。本研究提出了一种基于 H2SO4 预处理、H2O2 沥滤、水解沉淀和通过氧化焙烧制备 V2O5 的更清洁、更具成本效益的工艺,以减少试剂消耗和废物。结果表明,在 H2SO4 预处理(H2SO4/Pb5(VO4)3OH 摩尔比为 6.5,纸浆密度为 250 克/升,温度为 90 ℃,时间为 4 小时)和 H2O2 浸出(H2O2/V 摩尔比为 3.0,温度为 15 ℃,时间为 10 分钟)的最合适条件下,钒的最大浸出效率达到 99.7%。此外,通过将浸出液加热至 100 °C 60 分钟,然后在 400 °C 下氧化焙烧 2 小时,96.5% 的钒以 V5O12∙6H2O 和 V10O24∙12H2O 的形式沉淀出来,制备出纯度为 99.2 % 的 V2O5 产品,副产品只有 H2O。这项研究为以一种更清洁、更经济、更可持续的工业工艺提取钒提供了新的见解,该工艺每吨 Pb5(VO4)3OH 可节省 147.4 美元。
{"title":"Preparation of V2O5 using Pb5(VO4)3OH recovered from Bayer vanadium sludge through H2SO4 pre-treatment, H2O2 leaching, V5O12∙6H2O and V10O24∙12H2O precipitation and oxidative roasting at 400 °C","authors":"Changda Zhang,&nbsp;Qiusheng Zhou,&nbsp;Yilin Wang,&nbsp;Leiting Shen,&nbsp;Guihua Liu,&nbsp;Tiangui Qi,&nbsp;Zhihong Peng,&nbsp;Xiaobin Li","doi":"10.1016/j.hydromet.2024.106404","DOIUrl":"10.1016/j.hydromet.2024.106404","url":null,"abstract":"<div><div>Bayer vanadium sludge (BVS), discharged during the Bayer alumina production, is a promising secondary resource for the supply of vanadium. Previous vanadium extraction process involving Pb<sub>5</sub>(VO<sub>4</sub>)<sub>3</sub>OH precipitation by PbSO<sub>4</sub>, H<sub>2</sub>SO<sub>4</sub> and (NH<sub>4</sub>)<sub>2</sub>SO<sub>3</sub> leaching, (NH<sub>4</sub>)<sub>2</sub>S<sub>2</sub>O<sub>8</sub> oxidation followed by ammonium vanadate precipitation, suffered from large amounts of reagent consumption and discharge of ammonia-containing waste. In this study, a cleaner and cost-efficient process based on H<sub>2</sub>SO<sub>4</sub> pre-treatment, H<sub>2</sub>O<sub>2</sub> leaching, hydrolytic precipitation, and preparation of V<sub>2</sub>O<sub>5</sub> through oxidative roasting was proposed to reduce reagent consumption and waste. Results show that the maximum vanadium leaching efficiency reached 99.7 % under the most suitable conditions of H<sub>2</sub>SO<sub>4</sub> pre-treatment with H<sub>2</sub>SO<sub>4</sub>/Pb<sub>5</sub>(VO<sub>4</sub>)<sub>3</sub>OH molar ratio of 6.5, pulp density of 250 g/L at 90 °C for 4 h followed by H<sub>2</sub>O<sub>2</sub> leaching with H<sub>2</sub>O<sub>2</sub>/V molar ratio of 3.0 at 15 °C for 10 min. Furthermore, 96.5 % of vanadium was precipitated in the forms of V<sub>5</sub>O<sub>12</sub>∙6H<sub>2</sub>O and V<sub>10</sub>O<sub>24</sub>∙12H<sub>2</sub>O by heating the leach liquors to 100 °C for 60 min, followed by the oxidative roasting at 400 °C for 2 h to prepare V<sub>2</sub>O<sub>5</sub> product with a purity of 99.2 %, with only H<sub>2</sub>O as a by-product. This research provides new insights into vanadium extraction in a cleaner, cost-efficient, and sustainable industrial process which saves 147.4 $/t Pb<sub>5</sub>(VO<sub>4</sub>)<sub>3</sub>OH.</div></div>","PeriodicalId":13193,"journal":{"name":"Hydrometallurgy","volume":"231 ","pages":"Article 106404"},"PeriodicalIF":4.8,"publicationDate":"2024-09-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142311039","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Solvent extraction of titanium(IV) from orthophosphoric acid media using Aliquat-336/kerosene and stripping with nitric acid 用 Aliquat-336/kerosene 溶剂萃取正磷酸介质中的钛(IV)并用硝酸汽提
IF 4.8 2区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2024-09-14 DOI: 10.1016/j.hydromet.2024.106403
Ahmed A. Galhoum, Basma T. Mohamed, Shaimaa S. Abdulmoteleb, Said I. Mohamady, Nagwa I. Falila

Titanium extraction from acidic solutions was investigated using Aliquat-336, considering factors like acid type and concentration for leaching, diluent type for solvent extraction, equilibration time, extractant concentration, phase ratio, and temperature. Kerosene exhibited superior performance as an aliphatic diluent for Aliquat-336 compared to other utilized diluents. The extraction efficiency was inversely proportional to the dielectric constant of the diluents. The quantitative Ti(IV) extraction efficiency from phosphoric acid (6 M H3PO4) leach liquor of ilmenite and rutile achived 98 % at room temperature (298 K) in 10 min after mixing with 0.1 M Aliquat-336 dissolved in kerosene at a phase volume ratio of 1:1 (Aq:Org). The exothermic extraction process occurred spontaneously. The proposed extraction mechanism using Aliquat-336/kerosene involves ion-pair association of the extractant with a Ti(IV) complex, confirmed by FTIR spectroscopy. The Ti(IV) ions were effectively stripped using HNO3 (3 M) with an aqueous:organic phase volume ratio of 1:1 at 25 °C after a contact time of 10 min in each step. The Aliquat-336/kerosene efficiently tested for Ti(IV) recovery from acidic Abu-Ghalaga ilmenite and rutile leachate. The findings indicate that, the phosphate medium is highly efficient in extracting Ti(IV), even with low concentration of Aliquat-336 in kerosene, especially in comparison to the impurities such as Fe, Cr, and Al. The EDX, XRD, and wet chemical analyses of the final product after the hydrolysis of stripped Ti(IV) from samples originating from the Abu-Ghalaga area and rutile samples, confirmed the formation of high-purity TiO2 (predominantly anatase phase). The SEM results showed particles with a regularly spherical structure and uniform size.

使用 Aliquat-336 对酸性溶液中的钛萃取进行了研究,同时考虑了各种因素,如用于浸出的酸类型和浓度、用于溶剂萃取的稀释剂类型、平衡时间、萃取剂浓度、相比和温度。与其他稀释剂相比,煤油作为脂肪族稀释剂在 Aliquat-336 中表现出更优越的性能。萃取效率与稀释剂的介电常数成反比。在室温(298 K)下,以 1:1 的相体积比(Aq:Org)与溶解在煤油中的 0.1 M Aliquat-336 混合 10 分钟后,从钛铁矿和金红石的磷酸(6 M H3PO4)浸出液中定量萃取钛(IV)的效率达到 98%。放热萃取过程是自发进行的。使用 Aliquat-336/ 煤油的拟议萃取机制涉及萃取剂与 Ti(IV) 复合物的离子对结合,这一点已通过傅立叶变换红外光谱得到证实。在 25 °C、水相与有机相体积比为 1:1 的条件下,使用 HNO3(3 M)萃取钛(IV)离子,每步接触时间为 10 分钟。对 Aliquat-336/kerosene 从酸性 Abu-Ghalaga 钛铁矿和金红石浸出液中回收钛(IV)进行了有效测试。研究结果表明,即使煤油中的 Aliquat-336 浓度较低,磷酸盐介质提取钛(IV)的效率也很高,尤其是与铁、铬和铝等杂质相比。对来自 Abu-Ghalaga 地区的样品和金红石样品中的剥离 Ti(IV)水解后的最终产品进行的 EDX、XRD 和湿化学分析证实,形成了高纯度的 TiO2(主要是锐钛矿相)。扫描电镜结果显示,颗粒具有规则的球形结构和均匀的尺寸。
{"title":"Solvent extraction of titanium(IV) from orthophosphoric acid media using Aliquat-336/kerosene and stripping with nitric acid","authors":"Ahmed A. Galhoum,&nbsp;Basma T. Mohamed,&nbsp;Shaimaa S. Abdulmoteleb,&nbsp;Said I. Mohamady,&nbsp;Nagwa I. Falila","doi":"10.1016/j.hydromet.2024.106403","DOIUrl":"10.1016/j.hydromet.2024.106403","url":null,"abstract":"<div><p>Titanium extraction from acidic solutions was investigated using Aliquat-336, considering factors like acid type and concentration for leaching, diluent type for solvent extraction, equilibration time, extractant concentration, phase ratio, and temperature. Kerosene exhibited superior performance as an aliphatic diluent for Aliquat-336 compared to other utilized diluents. The extraction efficiency was inversely proportional to the dielectric constant of the diluents. The quantitative Ti(IV) extraction efficiency from phosphoric acid (6 M H<sub>3</sub>PO<sub>4</sub>) leach liquor of ilmenite and rutile achived 98 % at room temperature (298 K) in 10 min after mixing with 0.1 M Aliquat-336 dissolved in kerosene at a phase volume ratio of 1:1 (Aq:Org). The exothermic extraction process occurred spontaneously. The proposed extraction mechanism using Aliquat-336/kerosene involves ion-pair association of the extractant with a Ti(IV) complex, confirmed by FTIR spectroscopy. The Ti(IV) ions were effectively stripped using HNO<sub>3</sub> (3 M) with an aqueous:organic phase volume ratio of 1:1 at 25 °C after a contact time of 10 min in each step. The Aliquat-336/kerosene efficiently tested for Ti(IV) recovery from acidic Abu-Ghalaga ilmenite and rutile leachate. The findings indicate that, the phosphate medium is highly efficient in extracting Ti(IV), even with low concentration of Aliquat-336 in kerosene, especially in comparison to the impurities such as Fe, Cr, and Al. The EDX, XRD, and wet chemical analyses of the final product after the hydrolysis of stripped Ti(IV) from samples originating from the Abu-Ghalaga area and rutile samples, confirmed the formation of high-purity TiO<sub>2</sub> (predominantly anatase phase). The SEM results showed particles with a regularly spherical structure and uniform size.</p></div>","PeriodicalId":13193,"journal":{"name":"Hydrometallurgy","volume":"231 ","pages":"Article 106403"},"PeriodicalIF":4.8,"publicationDate":"2024-09-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142244150","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Selective extraction of silver from jarosite residues produced in the zinc hydrometallurgical process using thiourea under acidic conditions: Kinetic analysis and leaching optimization 在酸性条件下使用硫脲从锌湿法冶金过程中产生的金刚石残渣中选择性提取银:动力学分析和浸出优化
IF 4.8 2区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2024-09-06 DOI: 10.1016/j.hydromet.2024.106396
Mary C. Nolasco , Israel Rodríguez , Javier E. Vilasó , Mizraim U. Flores , Thangarasu Pandiyan , Emmanuel J. Gutiérrez , Javier Aguilar , Martín Reyes , Iván A. Reyes

In this work, an industrial hazardous jarosite residue produced in the zinc hydrometallurgical process containing silver was used to evaluate the feasibility of using thiourea (Tu) for silver leaching under acidic conditions in the presence of oxalate (C2O42− ion denoted as Ox2−). The shrinking core kinetic model (SCKM) was applied to evaluate the effect of variables on the reaction rate. The chemical reaction of H3O+ with the jarosite surface was the controlling stage. The results of batch experiments revealed that silver extraction is influenced by various factors in the descending order: pH > T (temperature) > [Tu] (thiourea concentration) > [Ox2−] (oxalate concentration). The extraction efficiency of Ag was 98 % at high levels of both T and [H2SO4], although a higher [Tu] was required. High Tu consumption was associated with the stability of Tu due to the presence of Fe3+ and Cu2+ ions leached along with Ag+, which affect the redox potential catalyzing Tu oxidation. Temperature is the most effective variable with a reaction rate constant of kexp = 1.1 min−1 at 60 °C, but it causes a decrease in silver extraction to 92.5 %. The kinetic parameters were obtained using the SCKM; furthermore, the experimental results were statistically validated through a surface response experimental design.

本研究利用锌湿法冶金过程中产生的一种含银的工业有害金刚石残渣,评估了在草酸盐(C2O42- 离子,以 Ox2-表示)存在的酸性条件下使用硫脲(Tu)进行银浸出的可行性。应用收缩核心动力学模型(SCKM)评估了变量对反应速率的影响。H3O+ 与金刚石表面的化学反应是控制阶段。批次实验结果表明,银的萃取受多种因素的影响,影响程度从大到小依次为:pH;T(温度);[Tu](硫脲浓度);[Ox2-](草酸盐浓度)。在 T 和[H2SO4]都较高的情况下,虽然需要较高的[Tu],但银的萃取效率为 98%。高 Tu 消耗量与 Tu 的稳定性有关,这是因为与 Ag+ 一起沥滤的还有 Fe3+ 和 Cu2+ 离子,它们会影响催化 Tu 氧化的氧化还原电位。温度是最有效的变量,60 °C 时的反应速率常数为 kexp = 1.1 min-1,但温度会导致银提取率下降至 92.5%。使用 SCKM 得出了动力学参数;此外,还通过表面响应实验设计对实验结果进行了统计验证。
{"title":"Selective extraction of silver from jarosite residues produced in the zinc hydrometallurgical process using thiourea under acidic conditions: Kinetic analysis and leaching optimization","authors":"Mary C. Nolasco ,&nbsp;Israel Rodríguez ,&nbsp;Javier E. Vilasó ,&nbsp;Mizraim U. Flores ,&nbsp;Thangarasu Pandiyan ,&nbsp;Emmanuel J. Gutiérrez ,&nbsp;Javier Aguilar ,&nbsp;Martín Reyes ,&nbsp;Iván A. Reyes","doi":"10.1016/j.hydromet.2024.106396","DOIUrl":"10.1016/j.hydromet.2024.106396","url":null,"abstract":"<div><p>In this work, an industrial hazardous jarosite residue produced in the zinc hydrometallurgical process containing silver was used to evaluate the feasibility of using thiourea (Tu) for silver leaching under acidic conditions in the presence of oxalate (C<sub>2</sub>O<sub>4</sub><sup>2−</sup> ion denoted as Ox<sup>2−</sup>). The shrinking core kinetic model (SCKM) was applied to evaluate the effect of variables on the reaction rate. The chemical reaction of H<sub>3</sub>O<sup>+</sup> with the jarosite surface was the controlling stage. The results of batch experiments revealed that silver extraction is influenced by various factors in the descending order: pH &gt; T (temperature) &gt; [Tu] (thiourea concentration) &gt; [Ox<sup>2−</sup>] (oxalate concentration). The extraction efficiency of Ag was 98 % at high levels of both T and [H<sub>2</sub>SO<sub>4</sub>], although a higher [Tu] was required. High Tu consumption was associated with the stability of Tu due to the presence of Fe<sup>3+</sup> and Cu<sup>2+</sup> ions leached along with Ag<sup>+</sup>, which affect the redox potential catalyzing Tu oxidation. Temperature is the most effective variable with a reaction rate constant of k<sub>exp</sub> = 1.1 min<sup>−1</sup> at 60 °C, but it causes a decrease in silver extraction to 92.5 %. The kinetic parameters were obtained using the SCKM; furthermore, the experimental results were statistically validated through a surface response experimental design.</p></div>","PeriodicalId":13193,"journal":{"name":"Hydrometallurgy","volume":"231 ","pages":"Article 106396"},"PeriodicalIF":4.8,"publicationDate":"2024-09-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142162160","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Study on ultrasonic assisted intensive leaching of germanium from germanium concentrate using HCl/NaOCl 使用 HCl/NaOCl 从锗精矿中超声波辅助强化浸出锗的研究
IF 4.8 2区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2024-09-03 DOI: 10.1016/j.hydromet.2024.106385
Mingyuan Rao , Hongying Xia , Yingjie Xu , Guiyu Jiang , Qi Zhang , Yongtao Yuan , Libo Zhang

Ultrasonic radiation is widely used in the enhancement of leaching process with outstanding advantages in leaching efficiency. In this study, a germanium concentrate was leached with NaClO and the influence of factors such as ultrasound power and oxidant addition on the leaching efficiency of germanium from the concentrate were investigated. The leaching efficiency of germanium reached 96.8% at the initial concentration of hydrochloric acid of 8 mol/L, the oxidant dosage of 1.5 g/L NaClO, the liquid-solid volume/mass ratio of 6 mL/g, the ultrasonic power density of 13.3 W/cm3, and the stirring speed of 300 rpm for 30 min at 60 °C. The leaching efficiency was 4.50% higher at a shorter leaching time and lower temperature, than that of the conventional process, which was mainly attributed to the ultrasonic multiple effects and NaClO. Meanwhile, NaClO can effectively oxidize As(III) into non-volatile As(V), remove arsenic in germanium, facilitate the subsequent distillation, improve the leaching efficiency, and be more environmentally friendly.

超声波辐射被广泛应用于提高浸出过程,在浸出效率方面具有突出优势。本研究用 NaClO 对锗精矿进行浸出,考察了超声功率和氧化剂添加量等因素对精矿中锗浸出效率的影响。当盐酸初始浓度为 8 mol/L,氧化剂用量为 1.5 g/L NaClO,液固体积/质量比为 6 mL/g,超声功率密度为 13.3 W/cm3,搅拌速度为 300 rpm,温度为 60 ℃,搅拌 30 min 时,锗的浸出效率达到 96.8%。与传统工艺相比,在更短的浸出时间和更低的温度下,浸出效率提高了 4.50%,这主要归功于超声波的多重效应和 NaClO。同时,NaClO 能有效地将 As(III) 氧化成不挥发的 As(V),去除锗中的砷,便于后续蒸馏,提高浸出效率,并且更加环保。
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引用次数: 0
Comparison of non-reactive solute transport models for the evaluation of fluid flow in packed beds with implications for heap leaching practice 评估填料床流体流动的非反应性溶质迁移模型比较及其对堆浸实践的影响
IF 4.8 2区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2024-08-24 DOI: 10.1016/j.hydromet.2024.106395
Michael D. Odidi , Marijke A. Fagan-Endres , Susan T.L. Harrison
<div><p>This study investigated the effects of mean particle size fraction, bottom particle size, particle porosity and wettability on solution scale preferential flow behaviour via step input tracer tests in drip irrigated, narrowly and mixed-sized beds under steady state fluid flux. Nine solute transport models were used to quantify this behaviour reflected in the residence time distribution (RTD) profiles. Four were empirical models: three compartmental model configurations (CM-1, CM-2, CM-3) and tanks-in-series (TIS) model. The remainder five models were semi-empirical: advection dispersion (AD), piston exchange (PE), piston exchange - diffusion variant (PE-D), piston dispersion and exchange (PDE) and piston dispersion and exchange - diffusion variant (PDE<img>D). The model fit results showed that the mono-porosity TIS, AD and CM-2 models were the worst performers, while the dual porosity PDE and novel PDE-D models achieved the lowest average error values across the various systems. Higher levels of particle wettability coupled with capillary effects produced peculiar RTD curves that were relatively more difficult for the mono-porosity models to simulate. The model parameters investigated included the longitudinal dispersion coefficient (<span><math><msub><mi>D</mi><mi>ds</mi></msub></math></span>), dead to total volume fraction (<span><math><msub><mi>V</mi><mi>D</mi></msub><mo>/</mo><msub><mi>V</mi><mi>T</mi></msub></math></span>), dynamic to total saturation fraction (<span><math><msub><mi>β</mi><mi>d</mi></msub><mo>/</mo><msub><mi>β</mi><mi>T</mi></msub></math></span>), overall mass transfer coefficient (<span><math><msub><mi>K</mi><mi>m</mi></msub><mi>a</mi></math></span>) and maximum diffusional pore length (<span><math><mi>X</mi></math></span>). The results showed that an increase in the average particle size within the beds led to higher <span><math><msub><mi>V</mi><mi>D</mi></msub><mo>/</mo><msub><mi>V</mi><mi>T</mi></msub></math></span>, <span><math><msub><mi>D</mi><mi>ds</mi></msub></math></span> and <span><math><mi>X</mi></math></span> values, but lower <span><math><msub><mi>β</mi><mi>d</mi></msub><mo>/</mo><msub><mi>β</mi><mi>T</mi></msub></math></span> and <span><math><msub><mi>K</mi><mi>m</mi></msub><mi>a</mi></math></span> values. These indicate an overall increase in solution scale preferential flow behaviour. Decreased capillary suction and connectivity between particle pores and inter-particle voids were deemed responsible for the results. Higher levels of particle porosity acted as a buffer against these effects. Overall, the results highlight the benefit of the addition of fines (0.1–1 mm particles) during the agglomeration process in heaps to help reduce solution scale preferential flow behaviour and increase liquid hold-up. This is more necessary when the ore has low to moderate levels of porosity (surface area: <span><math><mo><</mo></math></span>2 m<sup>2</sup>/g) and will also increase the modelling options availab
本研究通过在滴灌、窄床和混合床中进行稳态流体通量下的阶跃输入示踪试验,研究了平均粒径分数、底部粒径、颗粒孔隙率和润湿性对溶液尺度优先流动行为的影响。九个溶质迁移模型被用来量化这种反映在停留时间分布(RTD)曲线上的行为。其中四个是经验模型:三个分区模型配置(CM-1、CM-2、CM-3)和串联水槽(TIS)模型。其余五个模型为半经验模型:平流扩散模型(AD)、活塞交换模型(PE)、活塞交换-扩散变体模型(PE-D)、活塞扩散和交换模型(PDE)以及活塞扩散和交换-扩散变体模型(PDED)。模型拟合结果表明,单孔 TIS、AD 和 CM-2 模型的表现最差,而双孔 PDE 和新型 PDE-D 模型在各种系统中的平均误差值最低。较高水平的颗粒润湿性加上毛细管效应产生了奇特的热电阻曲线,单孔隙率模型相对更难模拟。研究的模型参数包括纵向分散系数()、死体积分数与总体积分数之比()、动态饱和分数与总饱和分数之比()、总传质系数()和最大扩散孔隙长度()。结果表明,床层内平均粒径的增加会导致较高的、和值,但较低的、和值。这表明溶液尺度的优先流动行为总体上有所增加。颗粒孔隙和颗粒间空隙之间的毛细吸力和连通性的降低被认为是造成这些结果的原因。较高的颗粒孔隙率可以缓冲这些影响。总之,研究结果凸显了在矿堆的聚结过程中添加细粒(0.1-1 毫米颗粒)的益处,有助于减少溶液鳞片的优先流动行为并增加液体截留。当矿石具有中低水平的孔隙率(表面积:2 m/g)时,更有必要这样做,同时还能增加建模选项,因为大多数模型都能更好地拟合此类矿床的数据。
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Hydrometallurgy
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