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Fabrication and characterization of a micromechanical sensor for differential detection of nanoscale motions 用于纳米级运动差分检测的微机械传感器的制造与表征
Pub Date : 2002-12-16 DOI: 10.1109/JMEMS.2002.805057
C. Savran, A. Sparks, J. Sihler, Jian Li, Wangsong Wu, Dean Berlin, T. Burg, J. Fritz, M. Schmidt, S. Manalis
We have micromachined a mechanical sensor that uses interferometry to detect the differential and absolute deflections of two adjacent cantilevers. The overall geometry of the device allows simple fluidic delivery to each cantilever to immobilize molecules for biological and chemical detection. We show that differential sensing is 50 times less affected by ambient temperature changes than the absolute, thus enabling a more reliable differentiation between specific cantilever bending and background effects. We describe the fabrication process and show results related to the dynamic characterization of the device as a differential sensor. The root-mean-squared (r.m.s.) sensor noise in water and air is /spl sim/1 nm over the frequency range of 0.4-40 Hz. We also find that in air, the deflection resolution is limited only by the cantilever's thermomechanical noise level of 0.008 /spl Aring//Hz/sup 1/2/ over the frequency range of 40-1000 Hz.
我们用微机械加工了一个机械传感器,它使用干涉测量法来检测两个相邻悬臂的微分和绝对挠度。该装置的整体几何形状允许简单的流体输送到每个悬臂,以固定分子进行生物和化学检测。我们表明,差分传感受环境温度变化的影响比绝对温度变化小50倍,因此能够更可靠地区分特定的悬臂弯曲和背景效应。我们描述了制造过程,并展示了与作为差分传感器的器件的动态特性相关的结果。在0.4-40 Hz的频率范围内,水和空气中的均方根(r.m.s.)传感器噪声为/spl sim/1 nm。我们还发现,在空气中,在40-1000 Hz的频率范围内,悬臂梁的挠度分辨率仅受限于0.008 /spl / Aring//Hz/sup 1/2/ /的热力噪声水平。
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引用次数: 40
Mechanics of microcantilever beams subject to combined electrostatic and adhesive forces 静电与粘接合力作用下微悬臂梁的力学
Pub Date : 2002-12-16 DOI: 10.1109/JMEMS.2002.805047
J. Knapp, M. P. Boer
One of the most important issues facing the continued development and application of microelectromechanical systems (MEMS) is that of adhesion and friction between microstructures intended to transfer force. In this work, we develop modeling approaches for studying adhesion (i.e., stiction) using the observed shape of microcantilevers under electrostatic loading. Analytical models for an idealized configuration are presented first. The solutions reveal the regimes over which the cantilever deflections are sensitive to adhesion versus applied loading. Also, the energy release rate and hence the cantilever adhesion value is shown to be independent of the curvature of the initially freestanding beam. Second, with a finite-element modeling approach, we quantify the slight sensitivity of the cantilever deflections to the surface force law assumed and show that with Angstrom scale resolution of beam deflections, cohesive zone law information can in principle be deduced. We also use this approach to model the nonuniform electrostatic loading force used in our experiments and the effect of support post compliance. We then demonstrate how adhesion values are obtained along the length of a microcantilever.
微机电系统(MEMS)的持续发展和应用所面临的最重要的问题之一是微观结构之间的粘附和摩擦以传递力。在这项工作中,我们开发了利用观察到的微悬臂在静电载荷下的形状来研究粘附性(即粘性)的建模方法。首先给出了一个理想构型的解析模型。这些解决方案揭示了悬臂挠度对附着与施加载荷的敏感性。此外,能量释放率和因此悬臂梁的粘附值被证明是独立的曲率最初的独立梁。其次,采用有限元建模方法,量化了悬臂梁挠度对假设的表面力律的轻微敏感性,并表明在梁挠度的埃斯尺度分辨率下,原则上可以推导出内聚区律信息。我们还使用这种方法来模拟实验中使用的非均匀静电载荷力和支撑后依从性的影响。然后我们演示了如何沿着微悬臂梁的长度获得粘附值。
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引用次数: 115
Design, fabrication, and testing of an electrohydrodynamic ion-drag micropump 电流体动力离子拖微泵的设计、制造和测试
Pub Date : 2002-12-16 DOI: 10.1109/JMEMS.2002.805046
J. Darabi, M. Rada, M. Ohadi, J. Lawler
This paper presents the design, fabrication, and testing of a novel electrohydrodynamic (EHD) ion-drag micropump. In order to maximize the electrical field gradients that are responsible for EHD pumping, we incorporated three-dimensional (3-D) triangular bumps of solder as part of the EHD electrodes. To form these bumps, Niobium was sputter-deposited onto a ceramic substrate, coated with photoresist, optically exposed and etched using a reactive ion etcher to define the electrode pattern. The substrate was then "dipped" into a molten solder pool. Since the solder adheres only to the metallic film, bumps of solder form on the electrodes, giving the electrodes a significant 3-D character. The overall dimensions of the micropump are 19 mm /spl times/ 32 mm /spl times/ 1.05 mm. Four different designs were fabricated and tested. Static pressure tests were performed with a 3M Thermal Fluid (HFE-7100) as the working fluid and the optimum design was identified. The results with the thermal fluid were highly promising and indicated a pumping head of up to 700 Pa at an applied voltage of 300 V. The experimental results for the four different designs show that the presence of the 3-D bump structures significantly improves the pumping performance. Also, a much better pumping performance was obtained with the micropump in which the emitter had a saw-tooth shape.
本文介绍了一种新型电流体动力(EHD)离子拖动微泵的设计、制造和测试。为了最大限度地提高EHD泵送的电场梯度,我们在EHD电极中加入了三维三角形凸起的焊料。为了形成这些凸起,铌被溅射沉积在陶瓷衬底上,涂上光刻胶,光学曝光,并使用活性离子蚀刻器蚀刻以确定电极图案。然后将基板“浸入”熔融焊料池中。由于焊料只附着在金属薄膜上,焊料在电极上形成凸起,使电极具有显著的3-D特征。微泵的外形尺寸为19mm /spl倍/ 32mm /spl倍/ 1.05 mm。制作并测试了四种不同的设计。采用3M热液(HFE-7100)作为工作流体进行了静压试验,确定了最佳设计方案。热流体的结果非常有希望,并表明在施加电压为300 V时泵扬程高达700 Pa。四种不同设计的实验结果表明,三维凹凸结构的存在显著提高了泵送性能。采用锯齿状微泵,泵浦的泵浦性能明显优于锯齿状微泵。
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引用次数: 5
A MEMS piggyback actuator for hard-disk drives 一种用于硬盘驱动器的MEMS背负式驱动器
Pub Date : 2002-12-16 DOI: 10.1109/JMEMS.2002.805054
H. Toshiyoshi, M. Mita, H. Fujita
This paper reports a new fabrication process and designing method to integrate MEMS piggyback actuators on a silicon-on-insulator (SOI) wafer with magnetic read/write heads of hard-disk drives. Large bandwidth of the tracking servo system is designed by reducing the load mass for the tracking microactuator to be around 40 /spl mu/g. A prototype electrostatic MEMS actuator (2 mm /spl times/ 3 mm /spl times/ 0.6 mm) of multiple parallel plates has been successfully integrated by using high-aspect ratio microstructures (gap opening 2 /spl mu/m into 50-/spl mu/m-SOI wafer) patterned by deep reactive-ion-etching (DRIE). A dc displacement of 0.5 /spl mu/m, which is almost the same size as data track width, has been obtained at a driving voltage of dc 60 V and the fundamental resonance is found at 16 kHz. An analytical model of the MEMS piggyback actuator has been proposed to predict electromechanical performance. The fabrication method proposed here is very simple and straightforward to put the head-element-drive mechanism into practice.
本文报道了一种新的制造工艺和设计方法,将MEMS背负式驱动器集成在具有硬盘驱动器磁性读写头的绝缘体硅(SOI)晶圆上。通过将跟踪微执行器的负载质量降低到40 /spl mu/g左右,设计了大带宽的跟踪伺服系统。采用深度反应蚀刻(deep - reactions -etching, DRIE)的高纵横比微结构(50-/spl μ m- soi晶圆的间隙开口为2 /spl μ m),成功集成了多个平行板的静电MEMS致动器原型(2mm /spl次/ 3mm /spl次/ 0.6 mm)。在直流电压为60 V的驱动下,获得了与数据轨迹宽度几乎相同的0.5 /spl mu/m的直流位移,并在16 kHz处发现了基频谐振。提出了一种MEMS背负式作动器的分析模型,以预测其机电性能。本文提出的制作方法简单、直观,可实现头单元驱动机构的实用化。
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引用次数: 44
Electrically tunable collective response in a coupled micromechanical array 耦合微机械阵列中的电调谐集体响应
Pub Date : 2002-12-16 DOI: 10.1109/JMEMS.2002.805056
E. Buks, M. Roukes
We employ optical diffraction to study the mechanical properties of a grating array of suspended doubly clamped beams made of Au. The device allows application of electrostatic coupling between the beams that gives rise to formation of a band of normal modes of vibration (phonons). We parametrically excite these collective modes and study the response by measuring the diffraction signal. The results indicate that nonlinear effects strongly affect the dynamics of the system. Further optimization will allow employing similar systems for real-time mechanical spectrum analysis of electrical waveforms.
我们采用光学衍射法研究了由金制成的悬挂双夹紧光束光栅阵列的力学性能。该装置允许在光束之间应用静电耦合,从而形成一段正常振动模式(声子)。通过对衍射信号的测量,对这些集体模进行了参数激发和响应研究。结果表明,非线性效应对系统的动力学特性有较大影响。进一步的优化将允许采用类似的系统进行电子波形的实时机械频谱分析。
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引用次数: 149
Piezoresistive accelerometers for MCM package 用于MCM封装的压阻式加速度计
Pub Date : 2002-12-16 DOI: 10.1109/JMEMS.2002.805213
J. Plaza, A. Collado, E. Cabruja, J. Esteve
Describes the first steps carried out for the integration of piezoresistive accelerometers in an MCM-D (D-type multichip modules with flip-chip interconnection) package. The bulk micromachined accelerometer technology and its modification to comply with MCM-D packaging technology requirements are presented. The accelerometer technology is based on BESOI (Bond and Etch Back Silicon-On-Insulator) wafers. The main characteristic of this technology is the use of the buried silicon oxide layer as an etch stop and as a sacrificial layer. In addition, over-range protection and self-test systems are defined without any additional photolithographic step or process. The flip chip attachment requires solderable metals in the bump pads. In addition, a sealing ring has been defined around the movable parts of the sensors to protect them from the underfill used during the final packaging process. Cantilever beam accelerometers with a self-test system are presented as example of the combined technology. The design, simulation, fabrication and characterization of the devices prior to the MCM-D packaging are presented as well.
介绍将压阻式加速度计集成到MCM-D(带倒装互连的d型多芯片模块)封装中的第一步。介绍了本体微机械加速度计技术及其为满足MCM-D封装技术要求而进行的改进。加速度计技术基于BESOI (Bond and Etch Back Silicon-On-Insulator)晶圆。该技术的主要特点是使用埋置氧化硅层作为蚀刻停止层和牺牲层。此外,超量程保护和自检系统的定义无需任何额外的光刻步骤或过程。倒装芯片附件需要在凸垫中焊接金属。此外,在传感器的可移动部件周围定义了一个密封圈,以保护它们免受最终包装过程中使用的下填料的影响。以悬臂梁式加速度计和自检系统为例,介绍了这种组合技术。介绍了MCM-D封装前器件的设计、仿真、制造和表征。
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引用次数: 54
Miniaturization and integration of photoacoustic detection with a microfabricated chemical reactor system 光声探测与微型化学反应器系统的小型化与集成化
Pub Date : 2001-06-01 DOI: 10.1007/978-94-017-2264-3_10
S. Firebaugh, K. Jensen, M. Schmidt
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引用次数: 47
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IEEE\/ASME Journal of Microelectromechanical Systems
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