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MOEMS tuning element for a Littrow external cavity laser Littrow外腔激光器MOEMS调谐元件
Pub Date : 2003-12-01 DOI: 10.1109/JMEMS.2003.820269
R. Syms, A. Lohmann
A miniature grating-tunable external cavity laser diode constructed using microoptoelectromechanical systems (MOEMS) technology is described. The tuning element is a vertically etched blazed grating mounted on a compound flexure, which consists of a cantilever in series with a portal frame. The flexure is deflected using comb electrostatic drives to rotate and translate the grating. The tuning element is prototyped using deep reactive ion etching of bonded silicon-on-insulator (SOI) material. Interferometric measurements of electromechanical performance are presented, and departures from the ideal behavior are identified. Electrostatic tuning of a Littrow external cavity laser over a range of 20 nm using a 50-V drive is demonstrated.
介绍了一种利用微机电系统技术构建的微型光栅可调谐外腔激光二极管。调谐元件是一个垂直蚀刻的闪耀光栅,安装在复合挠曲上,该挠曲由一系列悬臂和门户框架组成。挠曲偏转使用梳状静电驱动来旋转和动光栅。调谐元件的原型是使用深度反应离子蚀刻键合绝缘体上硅(SOI)材料。提出了机电性能的干涉测量,并确定了与理想行为的偏离。在50v驱动下,对Littrow外腔激光器进行了20 nm范围内的静电调谐。
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引用次数: 36
Effect of trimethylsilane flow rate on the growth of SiC thin-films for fiber-optic temperature sensors 三甲基硅烷流速对光纤温度传感器用SiC薄膜生长的影响
Pub Date : 2003-12-01 DOI: 10.1109/JMEMS.2003.820282
L. Cheng, A. Steckl, J. Scofield
We have investigated the effect of trimethylsilane ([(CH/sub 3/)/sub 3/SiH] or 3MS) flow rate on the growth of SiC thin-film on single-crystal sapphire substrate for fiber-optic temperature sensor. The SiC film thickness was in the range of 2-3 /spl mu/m. The variation of the 3MS flow rate affected the structural properties of the SiC films. This, in turn, changed the optical properties and temperature sensing performance of the sensors. Optical reflection from the SiC thin-film Fabry-Pe/spl acute/rot interferometers showed one-way phase shifts in resonant minima on all measured samples. Linear fits to the resonant minima (at 660 to 710 nm) versus temperature provide the corresponding thermal expansion coefficient, /spl kappa//sub /spl phi//, of 1.7-1.9/spl times/10/sup -5///spl deg/C. With the optimized 3MS flow rate, the SiC temperature sensor exhibits a temperature accuracy of /spl plusmn/2.8/spl deg/C from 22 to 540/spl deg/C. The short-term SiC sensor stability at 532/spl deg/C for two weeks shows a very small standard deviation of 0.97/spl deg/C.
研究了三甲基硅烷([(CH/sub 3/)/sub 3/SiH]或3MS)流速对光纤温度传感器用单晶蓝宝石衬底上SiC薄膜生长的影响。SiC膜厚度在2-3 /spl mu/m范围内。3MS流动速率的变化影响了SiC薄膜的结构性能。这反过来又改变了传感器的光学特性和温度传感性能。SiC薄膜Fabry-Pe/spl急性/rot干涉仪的光学反射在所有测量样品上都显示出谐振最小值的单向相移。对谐振最小值(660至710 nm)与温度的线性拟合提供了相应的热膨胀系数/spl kappa//sub /spl phi//,为1.7-1.9/spl乘以/10/sup -5/ spl度/C。在优化的3MS流量下,SiC温度传感器在22至540/spl℃范围内的温度精度为/spl plusmn/2.8/spl℃。SiC传感器在532/spl°C下持续两周的短期稳定性显示出非常小的标准偏差0.97/spl°C。
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引用次数: 7
Analytical behavior of rectangular electrostatic torsion actuators with nonlinear spring bending 具有非线性弹簧弯曲的矩形静电扭转执行器的解析行为
Pub Date : 2003-12-01 DOI: 10.1109/JMEMS.2003.820265
Zhixiong Xiao, W. Peng, K. Farmer
In this paper, we study the pull-in effect for rectangular electrostatic torsion actuators by using analytical calculations that include the higher order effects of nonlinear spring bending. The calculation approach speeds the design of such systems. The method is found to be suitable for actuators with single long beam springs where the ratio of the resonant frequencies for the torsion and bending modes is up to at least 3.5, in the region where bending dominates torsion. After fitting the theory in this paper to Coventor simulation results with three nonphysical coefficients, the fractional differences between Coventor simulation and analytical calculation results are smaller than 6%. The method is also suitable for at least one class of folded spring designs, with greatly decreased bending mode displacement. The main results are also verified by comparing them with published experimental results.
本文采用包含非线性弹簧弯曲高阶效应的解析计算方法,研究矩形静电扭转致动器的拉入效应。这种计算方法加快了此类系统的设计速度。该方法适用于具有单长梁弹簧的执行器,其中扭转和弯曲模式的谐振频率之比至少为3.5,在弯曲主导扭转的区域。将本文理论与三个非物理系数的covenor模拟结果拟合后,covenor模拟结果与解析计算结果的分数差小于6%。该方法也适用于至少一类弯曲模态位移大大减小的折叠弹簧设计。通过与已发表的实验结果的比较,验证了主要结果。
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引用次数: 11
Thermocapillary actuation of droplets on chemically patterned surfaces by programmable microheater arrays 可编程微加热器阵列在化学图案表面上的液滴热毛细管驱动
Pub Date : 2003-12-01 DOI: 10.1109/JMEMS.2003.820267
A. A. Darhuber, J.P. Valentino, S. Troian, S. Wagner
We have designed a microfluidic device for the actuation of liquid droplets or continuous streams on a solid surface by means of integrated microheater arrays. The microheaters provide control of the surface temperature distribution with high spatial resolution. These temperature gradients locally alter the surface tension along droplets and thin films thus propelling the liquid toward the colder regions. In combination with liquophilic and liquophobic chemical surface patterning, this device can be used as a logistic platform for the parallel and automated routing, mixing and reacting of a multitude of liquid samples, including alkanes, poly(ethylene glycol) and water.
我们设计了一种微流控装置,利用集成微加热器阵列驱动固体表面上的液滴或连续流。微加热器提供了高空间分辨率的表面温度分布控制。这些温度梯度局部改变了液滴和薄膜的表面张力,从而推动液体流向较冷的地区。结合亲液和疏液的化学表面图案,该装置可以作为一个物流平台,用于平行和自动路由,混合和反应多种液体样品,包括烷烃,聚乙二醇和水。
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引用次数: 217
Piezoelectric bimorph microphone built on micromachined parylene diaphragm 基于微机械聚二甲苯膜片的压电双晶片麦克风
Pub Date : 2003-12-01 DOI: 10.1109/JMEMS.2003.820288
Meng-Nian Niu, E. S. Kim
This paper describes a novel bimorph piezoelectric microphone built on a micromachined parylene diaphragm with two ZnO films of opposite c-axis orientations. Both the sensitivity and signal-to-noise ratio (SNR) of the bimorph parylene-diaphragm microphone have been demonstrated to be much higher than those of a conventional unimorph silicon-nitride-diaphragm microphone.
本文介绍了一种新型的双晶片压电传声器,该传声器建立在具有c轴方向相反的两个ZnO薄膜的聚对二甲苯微机械膜片上。双晶圆聚苯乙烯膜片传声器的灵敏度和信噪比(SNR)都大大高于传统的单晶圆氮化硅膜片传声器。
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引用次数: 35
A wafer-scale membrane transfer Process for the fabrication of optical quality, large continuous membranes 一种用于制造光学质量大连续膜的晶圆级膜转移工艺
Pub Date : 2003-12-01 DOI: 10.1109/JMEMS.2003.818454
E. Yang, D. Wiberg
This paper describes a new fabrication technique developed for the construction of large area mirror membranes via the transfer of wafer-scale continuous membranes from one substrate to another. Using this technique, wafer-scale silicon mirror membranes have been successfully transferred without the use of sacrificial layers such as adhesives or polymers. This transfer technique has also been applied to the fabrication and transfer of 1 /spl mu/m thick corrugated membrane actuators. These membrane actuators consist of several concentric-ring-type corrugations constructed within a polysilicon membrane. A typical polysilicon actuator membrane with an electrode gap of 1.5 /spl mu/m, fabricated using the wafer-scale transfer technique, shows a vertical deflection of 0.4 /spl mu/m at 55 V. The mirror membranes are constructed from single-crystal silicon, 10 cm in diameter, and have been successfully transferred in their entirety. Using a white-light interferometer, the measured average peak-to-valley surface figure error for the transferred single-crystal silicon mirror membranes is approximately 9 nm as measured over a 1 mm/sup 2/ membrane area. The wafer-scale membrane transfer technique demonstrated in this paper has the following benefits over previously reported transfer techniques: 1) No postassembly release process to remove sacrificial polymers is required. 2) The bonded interface is completely isolated from any acid, etchant, or solvent during the transfer process, ensuring a clean and uniform membrane surface. 3) Our technique is capable of transferring large, continuous membranes onto substrates.
本文介绍了一种新的制造技术,该技术通过将晶圆级连续膜从一个衬底转移到另一个衬底来构建大面积镜像膜。使用这种技术,无需使用粘合剂或聚合物等牺牲层,就可以成功地转移晶圆级硅镜像膜。该转移技术还应用于1 /spl μ m厚波纹膜执行器的制造和转移。这些膜致动器由几个在多晶硅膜内构造的同心环型波纹组成。采用晶圆级转移技术制备的典型多晶硅致动器膜,其电极间隙为1.5 /spl mu/m,在55v下垂直偏转为0.4 /spl mu/m。镜面膜由直径10厘米的单晶硅制成,并已成功地完整转移。使用白光干涉仪,在1 mm/sup /膜面积上测量到的传输单晶硅镜面膜的平均峰谷表面图误差约为9 nm。与先前报道的转移技术相比,本文展示的晶圆级膜转移技术具有以下优点:1)不需要组装后释放过程来去除牺牲聚合物。2)在转移过程中,键合界面与任何酸、蚀刻剂或溶剂完全隔离,确保膜表面清洁均匀。我们的技术能够将大的、连续的膜转移到基板上。
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引用次数: 25
AC transfer function of electrostatic capacitive sensors based on the 1-D equivalent model: application to silicon microphones 基于一维等效模型的静电电容传感器交流传递函数:在硅传声器上的应用
Pub Date : 2003-12-01 DOI: 10.1109/JMEMS.2003.820290
R. Nadal-Guardia, A. M. Brosa, A. Dehé
Parallel plate electrostatic transducers can be described with the one-dimensional (1-D) lumped model. The one-dimensional approximation based on the elastic, the damping and the inertial force is extended with the electrostatic force (due to the electrical biasing) to model the behavior of electrostatic actuators. In case of sensors, the effect of the external excitation has to be also included. The final equation describing the dynamic behavior of the sensor can only be solved numerically avoiding a compact solution. In this paper the perturbation method applied to solve the equations describing parallel plate capacitive sensors is presented. A compact expression is obtained and applied to model silicon microphones. For the sake of comparison, the silicon microphone is also modeled with the well-known analog equivalent electric circuit, which is extended to take into account the resistor used to bias the microphone. It is shown in which conditions both modeling techniques give equivalent results. However, in front of the traditional equivalent electric circuit, the model based on mass, spring constant and damping coefficient allows taking into account the pull-in instability. Assessment of the modeling method is carried out by experimental measurements on a silicon microphone and previous experimental results reported in the literature. A very good agreement between theory and measurements is obtained.
平行板静电传感器可以用一维(1-D)集总模型来描述。将基于弹性、阻尼和惯性力的一维近似扩展为静电力(由于电偏置),以模拟静电致动器的行为。对于传感器,还必须包括外部激励的影响。描述传感器动态行为的最终方程只能用数值方法求解,避免了紧凑的解。本文提出了用摄动法求解平行板电容式传感器方程的方法。得到了一个紧凑的表达式,并应用于硅传声器模型。为了便于比较,硅麦克风也采用了众所周知的模拟等效电路进行建模,该电路扩展到考虑了用于麦克风偏置的电阻器。结果表明,在何种条件下,两种建模技术的结果是相同的。然而,在传统等效电路面前,基于质量、弹簧常数和阻尼系数的模型允许考虑拉入失稳。通过对硅麦克风的实验测量和文献中报道的先前实验结果来评估建模方法。理论与测量结果非常吻合。
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引用次数: 37
Precision passive mechanical alignment of wafers 晶圆片的精密被动机械对准
Pub Date : 2003-12-01 DOI: 10.1109/JMEMS.2003.820289
A. Slocum, Alexis C. Weber
A passive mechanical wafer alignment technique, capable of micron and better alignment accuracy, was developed, fabricated and tested. This technique is based on the principle of elastic averaging: It uses mating pyramid (convex) and groove (concave) elements, which have been previously patterned on the wafers, to passively align wafers to each other as they are stacked. The concave and convex elements were micro machined on 4-in (100) silicon wafers using wet anisotropic (KOH) etching and deep reactive ion etching. Submicron repeatability and accuracy on the order of one micron were shown through testing. Repeatability and accuracy were also measured as a function of the number of engaged elements. Submicrometer repeatability was achieved with as little as eight mating elements. Potential applications of this technique are precision alignment for bonding of multiwafer MEMS devices and three-dimensional (3-D) interconnect integrated circuits (ICs), as well as one-step alignment for simultaneous bonding of multiple wafer stacks. Future work will focus on minimizing the size of the elements.
研制、制造并测试了一种具有微米级和更高对准精度的被动机械晶圆对准技术。这种技术是基于弹性平均原理:它使用匹配的金字塔(凸)和凹槽(凹)元素,这些元素之前已经在晶圆上形成图案,在晶圆堆叠时被动地对齐彼此。采用湿各向异性(KOH)蚀刻和深度反应离子蚀刻技术在4-in(100)硅片上微加工凹面和凸面元件。测试结果表明,该方法具有亚微米级的重复性和一微米级的精度。重复性和准确性也被测量为参与元素数量的函数。只需8个配合元件即可实现亚微米级的重复性。该技术的潜在应用是用于多晶圆MEMS器件和三维互连集成电路(ic)键合的精密对准,以及用于多晶圆堆叠同时键合的一步对准。未来的工作将集中于最小化元素的大小。
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引用次数: 72
Planar CMOS compatible process for the fabrication of buried microchannels in silicon, using porous-silicon technology 采用多孔硅技术制备埋地微通道的平面CMOS兼容工艺
Pub Date : 2003-12-01 DOI: 10.1109/JMEMS.2003.820270
G. Kaltsas, D. N. Pagonis, A. Nassiopoulou
This work presents a new method for the fabrication of buried microchannels, covered with porous silicon (PS). The specific method is a two-step electrochemical process, which combines PS formation and electropolishing. In a first step a PS layer with a specific depth is created at a predefined area and in the following step a cavity underneath is formed, by electropolishing of silicon. The shape of the microchannel is semi-cylindrical due to isotropic formation. The method allows accurate control of the dimensions of both PS and the cavity. The formation conditions of the PS layer and the cavity were optimized so as to obtain smooth microchannel walls. In order to obtain stable structures the area underneath the PS masking layer was transformed into n-type by implantation, taking advantage of the selectivity of PS formation between n- and p-type silicon. With this technique, a monocrystalline support for the PS layer is formed on top of the cavity. Various microchannel diameters with different thickness of capping PS layer were obtained. The process is CMOS compatible and it uses only one lithographic step and leaves the surface of the wafer unaffected for further processing. A microfluidic thermal flow sensor was fabricated using this technology, the experimental evaluation of which is in progress.
本文提出了一种用多孔硅(PS)覆盖埋地微通道的新方法。具体方法是两步电化学过程,将PS形成和电抛光相结合。在第一步中,在预定义的区域创建具有特定深度的PS层,并且在接下来的步骤中,通过硅的电抛光形成下面的空腔。由于各向同性的形成,微通道的形状是半圆柱形的。该方法可以精确控制PS和腔体的尺寸。优化了PS层和腔体的形成条件,获得了光滑的微通道壁。为了获得稳定的结构,利用n型和p型硅之间形成PS的选择性,通过注入将PS掩蔽层下的区域转变为n型。利用这种技术,在空腔的顶部形成了PS层的单晶支撑。在不同覆盖层厚度下,得到了不同的微通道直径。该工艺是CMOS兼容的,它只使用一个光刻步骤,并且不影响晶圆表面的进一步处理。利用该技术制作了微流控热流传感器,目前正在进行实验评估。
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引用次数: 29
Etch rates for micromachining processing-Part II 微机械加工的蚀刻速率。第二部分
Pub Date : 2003-12-01 DOI: 10.1109/JMEMS.2003.820936
K. R. Williams, Kishan Gupta, M. Wasilik
Samples of 53 materials that are used or potentially can be used or in the fabrication of microelectromechanical systems and integrated circuits were prepared: single-crystal silicon with two doping levels, polycrystalline silicon with two doping levels, polycrystalline germanium, polycrystalline SiGe, graphite, fused quartz, Pyrex 7740, nine other preparations of silicon dioxide, four preparations of silicon nitride, sapphire, two preparations of aluminum oxide, aluminum, Al/2%Si, titanium, vanadium, niobium, two preparations of tantalum, two preparations of chromium, Cr on Au, molybdenum, tungsten, nickel, palladium, platinum, copper, silver, gold, 10 Ti/90 W, 80 Ni/20 Cr, TiN, four types of photoresist, resist pen, Parylene-C, and spin-on polyimide. Selected samples were etched in 35 different etches: isotropic silicon etchant, potassium hydroxide, 10:1 HF, 5:1 BHF, Pad Etch 4, hot phosphoric acid, Aluminum Etchant Type A, titanium wet etchant, CR-7 chromium etchant, CR-14 chromium etchant, molybdenum etchant, warm hydrogen peroxide, Copper Etchant Type CE-200, Copper Etchant APS 100, dilute aqua regia, AU-5 gold etchant, Nichrome Etchant TFN, hot sulfuric+phosphoric acids, Piranha, Microstrip 2001, acetone, methanol, isopropanol, xenon difluoride, HF+H/sub 2/O vapor, oxygen plasma, two deep reactive ion etch recipes with two different types of wafer clamping, SF/sub 6/ plasma, SF/sub 6/+O/sub 2/ plasma, CF/sub 4/ plasma, CF/sub 4/+O/sub 2/ plasma, and argon ion milling. The etch rates of 620 combinations of these were measured. The etch rates of thermal oxide in different dilutions of HF and BHF are also reported. Sample preparation and information about the etches is given.
制备了53种用于或可能用于制造微机电系统和集成电路的材料样品:单晶硅用两级掺杂、多晶硅用两级掺杂、多晶锗、多晶SiGe、石墨、熔融石英、Pyrex 7740、其他九种二氧化硅制剂、四种氮化硅制剂、蓝宝石、二种氧化铝制剂、铝、Al/2%Si、钛、钒、铌、二种钽制剂、二种铬、铬上Au、钼、钨、镍、钯、铂、铜、银、金、10ti / 90w, 80ni / 20cr, TiN,四种光刻胶,抗蚀笔,聚酰亚胺和自旋聚酰亚胺。选定的样品在35种不同的蚀刻方式中蚀刻:各向异性硅蚀刻剂、氢氧化钾、10:1 HF、5:1 BHF、Pad蚀刻剂4、热磷酸、A型铝蚀刻剂、钛湿式蚀刻剂、CR-7铬蚀刻剂、CR-14铬蚀刻剂、钼蚀刻剂、温过氧化氢、CE-200型铜蚀刻剂、APS 100型铜蚀刻剂、稀王水、AU-5金蚀刻剂、镍铬蚀刻剂TFN、热硫酸+磷酸、食人鱼、微带2001、丙酮、甲醇、异丙醇、二氟化氙、HF+H/sub 2/O蒸气、氧等离子体、两种不同类型晶圆夹紧的深反应离子蚀刻配方,SF/sub 6/等离子体,SF/sub 6/+O/sub 2/等离子体,CF/sub 4/等离子体,CF/sub 4/+O/sub 2/等离子体和氩离子铣削。测量了620种组合的腐蚀速率。本文还报道了热氧化物在不同稀释度的HF和BHF中的腐蚀速率。给出了样品制备和有关蚀刻的信息。
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引用次数: 1032
期刊
IEEE\/ASME Journal of Microelectromechanical Systems
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