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A multiple electrostatic electrodes torsion micromirror device with linear stepping angle effect 一种具有线性步进角效应的多静电电极扭转微镜装置
Pub Date : 2003-12-01 DOI: 10.1109/JMEMS.2003.820287
J. Chiou, Yu-Chen Lin
Torsion micromirror devices that can achieve linear stepping angle effects play an important role in optical MEMS applications. However, traditional torsion micromirror devices driven by a single electrostatic electrode have difficulty meeting this requirement due to their nonlinear angle-voltage transfer characteristics. In this regard, the concept of a multiple-electrodecontrolled micromirror is proposed to eliminate this drawback. Through this novel design, linear stepping angles can be easily achieved by a set of linearly varied or constantly applied voltages. A simple mathematical model has been developed to predict the angle-voltage transfer characteristics of the proposed device and has been simulated with finite element simulations. The corresponding control strategies of this device, named the linear control strategy and the digital control strategy, are also proposed in this paper. The Cronos/MEMSCAP Multi-User MEMS Process (MUMPs) was used in conjunction with flip-chip bonding technology to fabricate the proposed torsion micromirror device. Experimental data indicates that the relative stepping angle error, between the fabricated device and the mathematical model, are within 5%.
能够实现线性步进角效应的扭转微镜器件在光学MEMS应用中发挥着重要作用。然而,传统的单静电电极驱动扭转微镜器件由于其非线性角电压传递特性,难以满足这一要求。在这方面,提出了一个多电控制微镜的概念,以消除这一缺点。通过这种新颖的设计,线性步进角可以很容易地通过一组线性变化或恒定施加的电压来实现。建立了一个简单的数学模型来预测该器件的角电压转移特性,并进行了有限元模拟。本文还提出了相应的控制策略,即线性控制策略和数字控制策略。Cronos/MEMSCAP多用户MEMS工艺(MUMPs)与倒装芯片键合技术一起用于制造所提出的扭转微镜器件。实验数据表明,制作的器件与数学模型的相对步进角误差在5%以内。
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引用次数: 28
Deformation of blanketed and patterned bilayer thin-film microstructures during post-release and cyclic thermal loading 覆盖和图案化双层薄膜微结构在释放后和循环热加载中的变形
Pub Date : 2003-12-01 DOI: 10.1109/JMEMS.2003.820263
Yanhang Zhang, M. Dunn
We study, both experimentally and theoretically, the deformation of blanketed and patterned bilayer thin film microstructures subjected to temperature cycles from room temperature to elevated temperatures following processing by surface micromachining and release from the substrate. While the theoretical treatment is general, the experimental component focuses on beam-like microstructures consisting of a 0.5 /spl mu/m thick gold film on a polysilicon film that is either 1.5 /spl mu/m or 3.5 /spl mu/m thick. For all microstructures the underlying polysilicon film is the same size, but the gold film is patterned into a line that runs the length of the beam. Its width is varied from 0 to 100% of the width of the polysilicon. We experimentally characterize the deformation by measuring the full-field deflection of the gold/polysilicon bilayer beams as a function of temperature using a white-light interferometric microscope. From the deflection, the curvature is determined, and we report the evolution of curvature with the temperature cycling. Qualitatively the behavior is the same regardless of the linewidth. The quantitative differences can be described by a simple model incorporating an inelastic temperature-driven mechanism in addition to linear thermoelastic behavior. We show experimentally and/or analytically, how the parameters in the model vary with linewidth. The results are discussed in the context of the current understanding of microstructural evolution in thin-film metals, and in relation to anticipated thermoelastic response. We show that via a suitable thermal process, the thin film material microstructure can apparently be stabilized over a prescribed temperature range, rendering the subsequent deformation linear thermoelastic. We discuss the implications of these findings in the context of the design and fabrication of high-yield, dimensionally stable MEMS devices utilizing bilayer material systems. Although our measurements are focused on gold/polysilicon bilayer films, the concepts and associated analysis are applicable to other bilayer film systems, particularly ones with metals, although there will surely be quantitative differences.
我们从实验和理论两方面研究了覆盖层和图案化双层薄膜微结构在表面微加工和从衬底释放后从室温到高温的温度循环下的变形。虽然理论处理是一般的,但实验组件侧重于由0.5 /spl μ m厚的金膜在1.5 /spl μ m或3.5 /spl μ m厚的多晶硅膜上组成的束状微结构。对于所有的微结构,底层的多晶硅薄膜的尺寸都是相同的,但是金薄膜的图案形成了一条贯穿光束长度的线。其宽度从多晶硅宽度的0到100%不等。我们利用白光干涉显微镜测量了金/多晶硅双层光束的全场偏转随温度的变化,实验表征了这种变形。根据挠度,确定了曲率,并报道了曲率随温度循环的演变。无论线宽如何,定性行为都是相同的。定量差异可以用一个简单的模型来描述,除了线性热弹性行为外,还包括非弹性温度驱动机制。我们通过实验和/或分析,展示了模型中的参数如何随线宽变化。这些结果在当前对薄膜金属微观结构演变的理解的背景下进行了讨论,并与预期的热弹性响应有关。我们发现,通过适当的热处理,薄膜材料的微观结构可以在规定的温度范围内明显稳定,使随后的变形呈现线性热弹性。我们在利用双层材料系统设计和制造高产量、尺寸稳定的MEMS器件的背景下讨论了这些发现的意义。虽然我们的测量集中在金/多晶硅双层膜上,但概念和相关分析适用于其他双层膜系统,特别是金属双层膜系统,尽管肯定会有数量上的差异。
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引用次数: 21
Digitally tunable microfluidic optical fiber devices 数字可调微流控光纤器件
Pub Date : 2003-12-01 DOI: 10.1109/JMEMS.2003.820285
F. Cattaneo, K. Baldwin, Shu Yang, T. Krupenkine, S. Ramachandran, J. Rogers
This communication introduces a digital design for tunable microfluidic optical fiber devices. In these systems, multiple, independently controlled microfluidic plugs are pumped into or out of overlap with a fiber structure to modulate its transmission characteristics. The devices described here use eight plugs, eight electrowetting pumps and a corresponding set of molded planar recirculating microchannels to control the depth of the narrowband loss feature associated with a long period fiber grating. Optical measurements illustrate the digital and relatively fast operation of this type of microfluidic fiber device.
本文介绍了一种可调谐微流控光纤器件的数字化设计。在这些系统中,将多个独立控制的微流体塞泵入或泵出与光纤结构重叠的部分,以调制其传输特性。这里描述的器件使用8个插头、8个电润湿泵和相应的一组模压平面再循环微通道来控制与长周期光纤光栅相关的窄带损耗特征的深度。光学测量说明了这种类型的微流体光纤装置的数字化和相对快速的操作。
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引用次数: 40
Silicon micromachined hollow microneedles for transdermal liquid transport 用于透皮液体输送的硅微机械中空微针
Pub Date : 2003-12-01 DOI: 10.1109/JMEMS.2003.820293
H. Gardeniers, R. Luttge, E. Berenschot, M. Boer, S. Yeshurun, M. Hefetz, R. V. Oever, A. Berg
This paper presents a novel process for the fabrication of out-of-plane hollow microneedles in silicon. The fabrication method consists of a sequence of deep-reactive ion etching (DRIE), anisotropic wet etching and conformal thin film deposition, and allows needle shapes with different, lithography-defined tip curvature. In this study, the length of the needles varied between 150 and 350 micrometers. The widest dimension of the needle at its base was 250 /spl mu/m. Preliminary application tests of the needle arrays show that they are robust and permit skin penetration without breakage. Transdermal water loss measurements before and after microneedle skin penetration are reported. Drug delivery is increased approximately by a factor of 750 in microneedle patch applications with respect to diffusion alone. The feasibility of using the microneedle array as a blood sampler on a capillary electrophoresis chip is demonstrated.
本文提出了一种制备面外硅空心微针的新工艺。该制造方法包括一系列深反应离子蚀刻(DRIE)、各向异性湿蚀刻和保形薄膜沉积,并允许具有不同光刻定义的尖端曲率的针形状。在这项研究中,针的长度在150到350微米之间变化。针基部最宽尺寸为250 /spl mu/m。针阵列的初步应用测试表明,它们坚固耐用,允许皮肤穿透而不会破裂。报道了微针皮肤穿透前后的透皮失水测量。在微针贴片应用中,仅相对于扩散,药物递送量大约增加了750倍。验证了微针阵列在毛细管电泳芯片上作为血液采样器的可行性。
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引用次数: 390
Power delivery and locomotion of untethered microactuators 无系绳微致动器的动力传递和运动
Pub Date : 2003-12-01 DOI: 10.1109/JMEMS.2003.821468
B. Donald, C. Levey, C. McGray, D. Rus, M. Sinclair
The ability for a device to locomote freely on a surface requires the ability to deliver power in a way that does not restrain the device's motion. This paper presents a MEMS actuator that operates free of any physically restraining tethers. We show how a capacitive coupling can be used to deliver power to untethered MEMS devices, independently of the position and orientation of those devices. Then, we provide a simple mechanical release process for detaching these MEMS devices from the fabrication substrate once chemical processing is complete. To produce these untethered microactuators in a batch-compatible manner while leveraging existing MEMS infrastructure, we have devised a novel postprocessing sequence for a standard MEMS multiproject wafer process. Through the use of this sequence, we show how to add, post hoc , a layer of dielectric between two previously deposited polysilicon films. We have demonstrated the effectiveness of these techniques through the successful fabrication and operation of untethered scratch drive actuators. Locomotion of these actuators is controlled by frequency modulation, and the devices achieve maximum speeds of over 1.5 mm/s.
设备在表面上自由移动的能力要求能够以不限制设备运动的方式提供能量。本文提出了一种不受任何物理约束系绳约束的MEMS致动器。我们展示了电容耦合如何用于向非系留MEMS器件提供功率,而不依赖于这些器件的位置和方向。然后,我们提供了一种简单的机械释放工艺,一旦化学处理完成,就可以将这些MEMS器件从制造基板上分离出来。为了在利用现有MEMS基础设施的同时以批量兼容的方式生产这些不受约束的微致动器,我们为标准MEMS多项目晶圆工艺设计了一种新的后处理顺序。通过使用这个序列,我们展示了如何在两个先前沉积的多晶硅薄膜之间添加一层介电层。通过成功制造和操作无系绳划痕驱动执行器,我们已经证明了这些技术的有效性。这些执行器的运动由调频控制,设备的最大速度超过1.5毫米/秒。
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引用次数: 70
Control mechanism of an organic self-regulating microfluidic system 有机自调节微流控系统的控制机理
Pub Date : 2003-12-01 DOI: 10.1109/JMEMS.2003.820292
Sang Hoon Lee, D. Eddington, Young-Min Kim, Woo-Seung Kim, D. Beebe
The control mechanism and fluid dynamic properties of a previously developed organic pH regulation system are analyzed. The system regulates an output fluid stream to a pH of 6.7 with varying input flow rates. A pH sensitive hydrogel post acts as the feedback pH sensor and flow regulator. The control mechanism of the system is studied through numerical modeling of the regulator and the model is validated through experimentation. Analysis of the fluid dynamics at a T-channel junction, in which two buffer streams merge into one, is performed by solving the Navier-Stokes equation with commercial software. Various areas of a star-shaped orifice are occluded by a flexible membrane to throttle the rate that compensating buffer is fed back into the system. The relationship between orifice open area and volume of compensating buffer through the orifice was analyzed numerically. The axial and lateral visualization of the hydrogel post was obtained via optical microscopy. The model of the regulation system successfully predicts experimental results.
分析了已开发的有机pH调节系统的控制机理和流体动力学特性。该系统在不同的输入流速下将输出流体的pH值调节到6.7。pH敏感的水凝胶柱作为反馈pH传感器和流量调节器。通过对调节器的数值模拟研究了系统的控制机理,并通过实验对模型进行了验证。利用商业软件求解Navier-Stokes方程,对两个缓冲流合二为一的t型通道交界处的流体动力学进行了分析。一个星形孔的不同区域被一个柔性膜阻塞,以节流补偿缓冲反馈到系统的速率。数值分析了节流孔开口面积与补偿缓冲器通过节流孔的体积之间的关系。通过光学显微镜获得水凝胶柱的轴向和横向可视化。该调节系统模型成功地预测了实验结果。
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引用次数: 23
Electromechanical coupling correction for piezoelectric layered beams 压电层状梁的机电耦合校正
Pub Date : 2003-12-01 DOI: 10.1109/JMEMS.2003.820286
E. Tadmor, G. Kósa
This paper deals with the bending of layered piezoelectric beams (multimorphs) subjected to arbitrary electrical and mechanical loading. Weinberg (1999) obtained a closed-form solution to this problem using Euler-Bernoulli beam theory and integrated equilibrium equations. In his analysis, Weinberg assumes that the electric field is constant through the thickness of the piezoelectric layers. This approximation is valid for materials with small electromechanical coupling (EMC) coefficients. In this paper, we relax this constraint and obtain a solution which accounts for the effect of strain on the electric field in the layers. We find that Weinberg's solution can be extended to arbitrary EMC with a simple correction to the moment of inertia I of the piezoelectric layers. The EMC correction amounts to replacing I with (1+/spl xi/)I, where /spl xi/ is the square of the expedient coupling coefficient. The error in beam curvature introduced by neglecting the effect of EMC is shown to be proportional to /spl xi/. This effect can be quite significant for modern piezoelectric materials which tend to have large EMC coefficients. The formulation is applied to three example cases: a cantilever unimorph, an asymmetric bimorph and a three-layer multimorph with an elastic core. The theoretical predictions for the last two examples are compared to simulations using the finite-element method (FEM) and found to be in excellent agreement.
本文研究了层状压电梁在任意电、机械载荷作用下的弯曲问题。Weinberg(1999)利用欧拉-伯努利梁理论和积分平衡方程得到了该问题的封闭解。在他的分析中,温伯格假设电场在压电层的厚度上是恒定的。这种近似对机电耦合系数较小的材料是有效的。在本文中,我们放宽了这一约束,得到了考虑应变对层内电场影响的解。我们发现Weinberg的解可以推广到任意的电磁兼容,只需对压电层的转动惯量I进行简单的修正。电磁兼容校正等于用(1+/spl xi/)I代替I,其中/spl xi/为方便的耦合系数的平方。忽略电磁兼容的影响所带来的波束曲率误差与/spl / xi/成正比。这种效应对于具有较大电磁兼容系数的现代压电材料来说是非常重要的。该公式应用于三种情况:悬臂单形,非对称双形和三层多形与弹性核心。最后两个例子的理论预测与有限元法(FEM)的模拟结果进行了比较,发现两者非常吻合。
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引用次数: 74
Micro-Raman measurement of bending stresses in micromachined silicon flexures 微加工硅片弯曲应力的微拉曼测量
Pub Date : 2003-12-01 DOI: 10.1109/JMEMS.2003.820280
V. T. Srikar, A. Swan, M. Unlu, B. Goldberg, S. Spearing
Micron-scale characterization of mechanical stresses is essential for the successful design and operation of many micromachined devices. Here we report the use of Raman spectroscopy to measure the bending stresses in deep reactive-ion etched silicon flexures with a stress resolution of /spl sim/10 MPa and spatial resolution of /spl sim/1 /spl mu/m. The accuracy of the technique, as assessed by comparison to analytical and finite-element models of the deformation, is conservatively estimated to be 25 MPa. Implications for the use of this technique in microsystems design are discussed.
微米尺度的机械应力表征对于许多微机械设备的成功设计和操作至关重要。本文报道了利用拉曼光谱测量深反应腐蚀硅挠曲中的弯曲应力,应力分辨率为/spl sim/10 MPa,空间分辨率为/spl sim/1 /spl mu/m。通过与变形的解析模型和有限元模型进行比较,保守估计该技术的精度为25 MPa。讨论了在微系统设计中使用该技术的含义。
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引用次数: 138
High-voltage constraints for vacuum packaged microstructures 真空封装微结构的高压约束
Pub Date : 2003-12-01 DOI: 10.1109/JMEMS.2003.820278
Chester G. Wilson, Y. Gianchandani, A. Wendt
In order to understand the details of high-field breakdown in microstructures that are vacuum packaged, a series of experiments are used to determine characteristics of microdischarges. The results support a reinterpretation of conventional assumptions based upon large scale discharges. When planar microelectrodes are used, Paschen's curve is not applicable in the traditional sense: the breakdown voltage is relatively insensitive to pressure in the 1-20 torr range, and remains at /spl sim/400 V for air ambient. However, the spatial distribution of discharge current does vary with the pressure and the power. Large voltage gradients are supported in the glow region which is confined to a few millimeters directly above the cathode, and within a few hundred microns of its lateral edge. Their magnitudes range from 100,000-500,000 V/m for operating pressures ranging from 1.2-6 torr. Based on these results, guidelines are provided for the design of high-voltage microsystems.
为了了解真空封装微结构中高场击穿的细节,采用了一系列实验来确定微放电的特性。结果支持基于大规模放电的传统假设的重新解释。当使用平面微电极时,传统意义上的Paschen曲线不适用:击穿电压在1-20 torr范围内对压力相对不敏感,在空气环境下保持在/spl sim/400 V。然而,放电电流的空间分布确实随压力和功率的变化而变化。大的电压梯度被支持在发光区域,这是限制在阴极正上方几毫米,并在其侧面边缘的几百微米内。其量级范围为100,000-500,000 V/m,工作压力范围为1.2-6 torr。基于这些结果,为高压微系统的设计提供了指导。
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引用次数: 6
A new measurement microphone based on MEMS technology 一种基于MEMS技术的新型测量传声器
Pub Date : 2003-12-01 DOI: 10.1109/JMEMS.2003.820260
P. Scheeper, B. Nordstrand, J. O. Gullv, B. Liu, T. Clausen, L. Midjord, T. Storgaard-Larsen
This paper presents a new type of measurement microphone that is based on MEMS technology. The silicon chip design and fabrication are discussed, as well as the specially developed packaging technology. The microphones are tested on a number of key parameters for measurement microphones: sensitivity, noise level, frequency response, and immunity to disturbing environmental parameters, such as temperature changes, humidity, static pressure variations, and vibration. A sensitivity of 22 mV/Pa (-33 dB re. 1 V/Pa), and a noise level of 23 dB(A) were measured. The noise level is 7 dB lower than state-of-the-art 1/4-inch measurement microphones. A good uniformity on sensitivity and frequency response has been measured. The sensitivity to temperature changes, humidity, static pressure variations and vibrations is fully comparable to the traditional measurement microphones. This paper shows that high-quality measurement microphones can be made using MEMS technology, with a superior noise performance.
本文提出了一种基于MEMS技术的新型测量传声器。讨论了硅芯片的设计和制造,以及专门开发的封装技术。对测量麦克风的一些关键参数进行了测试:灵敏度、噪声水平、频率响应以及对干扰环境参数(如温度变化、湿度、静压变化和振动)的抗扰性。测量到的灵敏度为22 mV/Pa (-33 dB = 1 V/Pa),噪声级为23 dB(A)。噪音水平比最先进的1/4英寸测量麦克风低7分贝。在灵敏度和频率响应上具有良好的均匀性。对温度变化、湿度、静压变化和振动的灵敏度完全可以与传统的测量麦克风相媲美。本文表明,采用MEMS技术可以制造出高质量的测量麦克风,并且具有优异的噪声性能。
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引用次数: 116
期刊
IEEE\/ASME Journal of Microelectromechanical Systems
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