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Evaluation of Dressing Condition Based on Quantification of Grinding Wheel Surface Conditions 基于砂轮表面状况量化的修整条件评价
Pub Date : 2023-01-05 DOI: 10.20965/ijat.2023.p0021
Gen Uchida, T. Yamada, Yutarou Iwasaki
Different grinding wheel surface conditions affect the ground surface roughness and grinding resistance during the grinding process. In addition, as the grinding wheel surface condition changes depending on the dressing conditions, the difference in the dressing conditions significantly affects the grinding characteristics. However, the dressing condition is affected by factors such as the dressing lead, depth of dressing cut, and tip shape of the dresser. Thus, optimum dressing conditions are difficult to achieve. Furthermore, even if the dressing is applied under the same dressing conditions, the grinding wheel surface condition will differ as the tip wear of the dresser progresses. There is a need for a method to quantitatively evaluate the relationship between the dressing conditions, grinding wheel surface condition, and grinding characteristics while considering the difference in the tip shape of the dresser. Thus, the relationship between the tip shape of the dresser and dressing conditions was evaluated using the dressing overlap ratio. This study aimed to evaluate the effect of different dressing overlap ratios on the grinding wheel surface condition and grinding characteristics with different grain sizes. Consequently, even if the tip shape of the dresser changes, the effect of the different dressing conditions on the grinding wheel surface condition and grinding characteristics could be quantitatively determined using the dressing overlap ratio. Furthermore, the relationship between the calculated successive cutting-point spacing, area of active abrasive grains, and grinding characteristics could be quantitatively evaluated for grinding wheels with different grain sizes.
磨削过程中,不同的砂轮表面状况会影响磨削表面粗糙度和磨削阻力。此外,由于修整条件不同,砂轮表面状况也会发生变化,修整条件的差异会显著影响磨削特性。然而,修整条件受修整引线、修整切口深度和修整器尖端形状等因素的影响。因此,最佳的修整条件是难以实现的。此外,即使在相同的修整条件下进行修整,随着修整器尖端磨损的加深,砂轮表面状况也会有所不同。需要一种定量评价修整条件、砂轮表面状况和磨削特性之间关系的方法,同时考虑修整器尖端形状的差异。因此,利用修整重叠率评价了修整器尖端形状与修整条件之间的关系。本研究旨在评价不同修整重叠比对不同粒度砂轮表面状况和磨削特性的影响。因此,即使修整器的尖端形状发生变化,也可以利用修整重叠比定量地确定不同修整条件对砂轮表面状况和磨削特性的影响。此外,还可以定量评价不同粒度砂轮的连续切削点间距、有效磨粒面积与磨削特性之间的关系。
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引用次数: 1
Scheduling Algorithm Using Path Relinking for Production Process with Crane Interference 考虑起重机干扰的生产过程路径重链接调度算法
Pub Date : 2023-01-05 DOI: 10.20965/ijat.2023.p0071
Takashi Tanizaki, K. Yamada, Shigemasa Nakagawa, H. Katagiri
In manufacturing industries, customers demand a wide variety of products, with high quality and fast delivery. Production scheduling systems have become critical for efficient operation. However, scheduling problems in manufacturing are generally large and complex with many constraints. It is difficult to create an optimal production schedule that satisfies all constraints within a reasonable timeframe. This study targets a factory with multiple working machines and two overhead cranes. Our research aims to obtain a solution algorithm to avoid interference of overhead cranes and machine competition and a production plan that minimizes the total makespan for each job. As the problem must be solved within a reasonable timeframe, we have developed the solution algorithm using metaheuristics and scheduling simulation. In general, metaheuristic algorithms must strike a balance between an intensive search for good solutions and a search for diverse solutions. Accordingly, we propose a new algorithm using path relinking in a scatter search. This method was demonstrated to be effective in obtaining good solutions with little variation in numerical experiments. In this paper, we describe previous research, our target process, and new solution algorithm and discuss algorithm design methods based on computer experiments.
在制造业中,客户需要各种各样的产品,高质量和快速交货。生产调度系统已成为高效运行的关键。然而,制造业中的调度问题通常是庞大而复杂的,并且有许多约束条件。要在合理的时间框架内制定出满足所有限制条件的最佳生产计划是很困难的。本研究以具有多台工作机器和两台桥式起重机的工厂为研究对象。我们的研究目标是获得一种避免桥式起重机和机器竞争干扰的求解算法和一种使每个作业总完工时间最小化的生产计划。由于问题必须在合理的时间框架内解决,我们开发了使用元启发式和调度仿真的解决算法。一般来说,元启发式算法必须在密集搜索好的解决方案和搜索多种解决方案之间取得平衡。在此基础上,提出了一种基于路径链接的散点搜索算法。数值实验结果表明,该方法能有效地得到变化小的好解。本文介绍了以往的研究、目标过程和新的求解算法,并讨论了基于计算机实验的算法设计方法。
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引用次数: 0
Milling of Sintered Carbide via Electrochemical Reaction - Investigation of Machining Phenomena - 电化学反应铣削烧结硬质合金加工现象的研究
Pub Date : 2022-11-05 DOI: 10.20965/ijat.2022.p0862
A. Goto, Junda Chen, Kosuke Shirai
Herein, a new milling method via an electrochemical reaction is proposed to realize the high-speed machining of sintered carbide. In this method, cobalt (Co) on the surface of the sintered carbide is eluted via an electrochemical reaction, and the sintered carbide weakened by the elution of Co is scraped off with an insulating cutting edge. Results show that the cutting resistance is significantly reduced by the electrochemical reaction. However, under the conditions of a previous machining experiment, the amount of removal was low, and the machining test was conducted within a range that did not reflect the high-speed machining of sintered carbide. In this study, the conditions required to realize the high-speed machining of sintered carbide using the abovementioned method are examined. To increase the speed of electrolysis, the facing area between the tool and workpiece must be increased, and the current used for electrolysis must be increased as well. It is shown that the electrolytic current can be increased by performing machining with a large depth of cut. Consequently, the machining speed can be increased compared with that for the case without electrolysis, although a few problems remain.
为此,提出了一种利用电化学反应的铣削方法来实现烧结硬质合金的高速加工。在这种方法中,通过电化学反应洗脱烧结硬质合金表面的钴(Co),并用绝缘切削刃刮掉被Co洗脱的烧结硬质合金。结果表明,电化学反应显著降低了切削阻力。然而,在之前的加工实验条件下,去除量较低,并且加工试验的范围并不能反映烧结硬质合金的高速加工。本研究考察了采用上述方法实现烧结硬质合金高速加工所需的条件。为了提高电解的速度,必须增加工具和工件之间的面对面积,电解所用的电流也必须增加。结果表明,大切削深度加工可以增加电解电流。因此,与不电解的情况相比,加工速度可以提高,尽管仍然存在一些问题。
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引用次数: 1
An Analysis of Practices and Challenges for Plastic Recycling Industry in Malaysia 马来西亚塑料回收行业的实践与挑战分析
Pub Date : 2022-11-05 DOI: 10.20965/ijat.2022.p0831
M. Tan, M. S. Chiong, Yoon-Young Chun, K. Tsukahara, K. Tahara
There is a significant increase in plastic consumption with the growing economies of Asia, causing severe environmental issues as a large proportion of the plastic waste is not appropriately disposed due to the underdeveloped collection systems. The situation in Malaysia is particularly worrying as the total plastic waste increased by nearly 30% in 2018, becoming the second-highest of the entire household solid waste. This problem can be addressed by improving the plastic waste management system and increasing the plastic wastes recycling rate. Therefore, this study aims to investigate the current situation of plastic waste generation. Malaysia’s waste management framework is a unique integration of the formal and informal sectors. The lack of uniformity has been the main challenge for the policy implementation in improving plastic waste management. From the plastic material flow analysis, only 41.4% of the plastic wastes were recycled in 2019. The most recycled plastic types in Malaysia are high-density polyethylene (HDPE), polyethylene terephthalate (PET), low-density polyethylene (LDPE), and polypropylene (PP), as they are easier to collect and have higher density. From the identified plastic recycling process flow, the main challenge is low recyclability. Most recyclables are usually contaminated with food waste or non-recyclable plastic, which hinders the sorting process. Informing the public how to recycle plastic waste properly can increase the effectiveness of recyclables collection as well as the sorting process.
随着亚洲经济的增长,塑料消费量显著增加,由于收集系统不发达,很大一部分塑料废物没有得到适当处理,造成了严重的环境问题。马来西亚的情况尤其令人担忧,因为2018年塑料废物总量增长了近30%,成为整个家庭固体废物的第二高。这一问题可以通过改善塑料废物管理系统和提高塑料废物回收率来解决。因此,本研究旨在调查塑料垃圾产生的现状。马来西亚的废物管理框架是正式和非正式部门的独特整合。缺乏统一性一直是改善塑料废物管理政策实施的主要挑战。从塑料物料流分析来看,2019年只有41.4%的塑料废物被回收利用。马来西亚回收最多的塑料类型是高密度聚乙烯(HDPE)、聚对苯二甲酸乙二醇酯(PET)、低密度聚乙烯(LDPE)和聚丙烯(PP),因为它们更容易收集,密度更高。从确定的塑料回收工艺流程来看,主要的挑战是可回收性低。大多数可回收物通常被食物垃圾或不可回收塑料污染,这阻碍了分类过程。告知市民如何正确回收塑胶废物,可提高回收及分类过程的效率。
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引用次数: 1
Exploring the Impact of IoT and Green Advertising on Consumer Behavior 探讨物联网和绿色广告对消费者行为的影响
Pub Date : 2022-11-05 DOI: 10.20965/ijat.2022.p0795
Jui-Che Tu, Cheng-Hsueh Yang, Yu-Yin Chen
Over time, consumer awareness of environmental protection has grown. From big data in the Internet of things (IoT), green advertisement has indeed made a significant impact on consumers’ awareness of environmental protection. Therefore, this research studied the impact of the IoT and green advertisements on consumers’ behavior. An investigation was conducted based on focus group interviews, and the assumption was tested using statistical methods. The research results were as follows: 1) advertisement has a significant impact on consumer behavior; 2) consumers are willing to purchase advertised products that convey positive messages, regardless of their age, educational level, or average income level; 3) consumers with higher education levels have better environmental concepts; and 4) green advertisement has a significant impact on consumers’ environmental concepts and behaviors. In summary, the study found that green advertisement can improve consumers’ awareness of environmental protection and that consumers’ behavior can effectively influence the implementation of environmental protection.
随着时间的推移,消费者的环保意识增强了。从物联网的大数据来看,绿色广告确实对消费者的环保意识产生了重大影响。因此,本研究研究了物联网和绿色广告对消费者行为的影响。基于焦点小组访谈进行调查,并使用统计方法对假设进行检验。研究结果表明:1)广告对消费者行为有显著影响;2)无论消费者的年龄、教育程度或平均收入水平如何,消费者都愿意购买传达积极信息的广告产品;3)受教育程度越高的消费者环境观念越好;4)绿色广告对消费者环境观念和行为的影响显著。综上所述,本研究发现绿色广告可以提高消费者的环保意识,消费者的行为可以有效地影响环保的实施。
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引用次数: 0
Study on Method for Avoiding Chatter Vibration by Changing Machine Tool Rigidity 改变机床刚度避免颤振的方法研究
Pub Date : 2022-11-05 DOI: 10.1299/jsmelem.2021.10.136-108
Akio Hayashi, Okitoshi Shibata, Y. Morimoto
Chatter vibration is a major problem in machining. At present, chatter vibration is avoided by changing the cutting conditions based on the stability limit diagram such that chatter vibration does not occur. However, changing the cutting conditions may reduce the productivity. The stability limit is estimated from the relationship between the dynamic characteristics of the machine tool and the cutting conditions. Therefore, we propose a method for avoiding chatter vibration by changing the machine tool rigidity. The dynamic characteristics of a desktop milling machine tool developed in a previous study can be changed by changing the tensile load of the brace bar attached on the frame. We report the transition of the dynamic characteristics and stability limit diagram with changes in the rigidity of the desktop machine tool, and confirm the presence or absence of chatter vibration through machining tests.
颤振是机械加工中的一个主要问题。目前,通过根据稳定性极限图改变切削条件,使其不产生颤振来避免颤振。然而,改变切削条件可能会降低生产率。根据机床的动态特性与切削条件之间的关系,估计出机床的稳定性极限。因此,我们提出了一种通过改变机床刚度来避免颤振的方法。通过改变连接在机架上的支撑杆的拉伸载荷,可以改变台式铣床的动态特性。报告了台式机床的动态特性和稳定性极限图随刚度变化的变化,并通过加工试验确认了是否存在颤振。
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引用次数: 0
Extraction and Design of Favorite Products Through Analyzing Customer Latent Preferences 通过分析顾客潜在偏好提取和设计最喜欢的产品
Pub Date : 2022-11-05 DOI: 10.20965/ijat.2022.p0807
Ryosui Koga, H. Aoyama
In the wake of rapid advances in design and production technologies, differentiating products based on their quality has become a challenge. Against this backdrop, design has become an important factor in determining product value. Design is a creative activity influenced by the experience and sensitivity of designers, who are required to understand the preferences and needs of customers and reflect them in their designs. Accordingly, there is a need to efficiently determine customer preferences. Although it is possible to extract customers’ apparent preferences through interviews and questionnaires, these may be arbitrary. Additionally, to respond to the recent diversification of customer preferences, it is not enough to understand apparent preferences; latent preferences must also be extracted. However, they are vague and cannot be expressed in words by the customers. Unfortunately, a practical method for extracting latent preferences has not yet been developed. In this study, we propose a method for extracting latent customer preferences. We develop a system for recommending products that customers are likely to prefer from among existing products, and develop a system for creating original product designs that customers are expected to prefer. We experimentally verify the usefulness of this method.
随着设计和生产技术的快速发展,基于质量区分产品已成为一项挑战。在此背景下,设计成为决定产品价值的重要因素。设计是一种创造性的活动,受设计师的经验和敏感性的影响,设计师需要了解客户的偏好和需求,并将其反映在设计中。因此,有必要有效地确定客户的偏好。虽然有可能通过访谈和问卷调查提取客户的明显偏好,但这些可能是武断的。此外,为了应对最近客户偏好的多样化,仅仅了解明显的偏好是不够的;潜在偏好也必须被提取出来。然而,他们是模糊的,无法用语言表达的客户。不幸的是,尚未开发出一种提取潜在偏好的实用方法。在本研究中,我们提出了一种提取潜在客户偏好的方法。我们开发了一个系统,用于从现有产品中推荐客户可能喜欢的产品,并开发了一个系统,用于创建客户可能喜欢的原创产品设计。通过实验验证了该方法的有效性。
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引用次数: 0
Analysis of Business Feasibility for Introduction of Retread Tires in Passenger Cars 乘用车引进翻新轮胎的商业可行性分析
Pub Date : 2022-11-05 DOI: 10.20965/ijat.2022.p0704
Tomiya Kimura, T. Toma, M. Nakano
The tire industry has employed effective CO2 reduction measures in the form of retread tires, which replace only those components that are exposed to the road’s surface. Due to safety concerns, lack of manufacturing technology, high cost, and other issues, retread tires in passenger cars are currently unavailable in Japan. This study aims to analyze the production cost and environmental impacts of retread tires in passenger cars in Japan. This study considered investments in and economies of scale of retread tires, which have lower profit margins than new tires after safety and manufacturing technology issues have been resolved; this is done when the carbon tax is equal to that in the EU. This reserach further examined the proportion of retread tires and new tires that are produced. The primary goal of this study is to determine which ratio of retread vs. new tire production is feasible for an optimal business portfolio. If a carbon tax equivalent to that in the EU was introduced in Japan and each company offered retread tires for passenger cars, this setup would not be profitable and overall costs would need to be lowered. To achieve this cost-effectiveness, it is necessary to extend the life of the equipment and to lower the initial investment. Furthermore, by calculating the costs involved using realistic production expenses, a more realistic cost for the introduction of retread tires for passenger cars can be achieved.
轮胎行业已经采用了有效的二氧化碳减排措施,即翻新轮胎,只更换那些暴露在路面上的部件。由于安全问题、制造技术的缺乏、成本高等问题,日本目前无法使用乘用车翻新轮胎。本研究旨在分析日本乘用车翻新轮胎的生产成本与环境影响。本研究考虑了翻新轮胎的投资和规模经济,在安全和制造技术问题得到解决后,翻新轮胎的利润率低于新轮胎;这是在碳税与欧盟相同的情况下进行的。本研究进一步检验了翻新轮胎和新轮胎的生产比例。本研究的主要目标是确定翻新与新轮胎生产的比例对于最佳业务组合是可行的。如果日本实行与欧盟相当的碳税,每家公司都为乘用车提供翻新轮胎,这种设置将无法盈利,总成本将需要降低。为了达到这种成本效益,有必要延长设备的使用寿命并降低初始投资。此外,通过使用实际生产费用计算所涉及的成本,可以获得更实际的客车翻新轮胎引进成本。
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引用次数: 0
Variability Specific to a Closed-Loop Supply Chain with Product Deterioration 含产品劣化的闭环供应链特有的可变性
Pub Date : 2022-11-05 DOI: 10.20965/ijat.2022.p0727
Jundai Koketsu, A. Ishigaki, Hiromasa Ijuin, Tetsuo Yamada
Environmental issues and increasing global demand have led to calls for sustainable production and consumption. Products deemed insufficiently environmentally friendly are beginning to be removed from the market, and manufacturers must achieve social responsibility and economic benefits. However, in a conventional linear supply chain, an increase in sales volume directly leads to an increase in waste and resource consumption, resulting in a trade-off between the environment and the economy. Closed-loop supply chains resolve trade-offs, achieve corporate social responsibility, and enhance competitiveness. Closed-loop supply chains must recover used products with a high degree of uncertainty. Uncertainty in the quantity, quality, and timing of used products can cause serious problems such as the bullwhip effect in the dynamic behavior of the supply chain. This study aims to analyze the dynamic impact of used product uncertainty on a closed-loop supply chain and propose ways to deal with it. Products deteriorate with their use and eventually become worthless for recovery and remanufacturing. This study confirms that, even when there is no demand variability and lead time, the uncertainty of used products, especially qualitative uncertainty, causes large variability in the closed-loop supply chain. The results of the numerical example using the model proposed in this study show that the policy of limiting the quantity of remanufacturing can mitigate the variability. Furthermore, the appropriate limits vary depending on the characteristics of the product, such as its lifetime. This suggests the need to control the amount of remanufacturing for the sustainability of the closed-loop supply chain rather than remanufacturing as much as possible, to reduce environmental impact.
环境问题和日益增长的全球需求促使人们呼吁可持续的生产和消费。被认为不够环保的产品开始退出市场,制造商必须实现社会责任和经济效益。然而,在传统的线性供应链中,销量的增加直接导致浪费和资源消耗的增加,导致环境和经济之间的权衡。闭环供应链解决了权衡,实现了企业社会责任,增强了竞争力。闭环供应链必须以高度不确定性回收使用过的产品。使用产品的数量、质量和时间的不确定性会导致供应链动态行为中的牛鞭效应等严重问题。本研究旨在分析二手产品不确定性对闭环供应链的动态影响,并提出应对方法。产品在使用过程中会变质,最终在回收和再制造时变得毫无价值。本研究证实,即使在不存在需求可变性和交货期的情况下,二手产品的不确定性,特别是质量的不确定性,也会导致闭环供应链中的巨大可变性。应用该模型的数值算例结果表明,限制再制造数量的策略可以缓解这种可变性。此外,适当的限制取决于产品的特性,例如其寿命。这表明,为了闭环供应链的可持续性,需要控制再制造的数量,而不是尽可能多地再制造,以减少对环境的影响。
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引用次数: 1
Life Cycle Analysis of Material Efficiency Strategies for Network Goods 网络产品材料效率策略的生命周期分析
Pub Date : 2022-11-05 DOI: 10.20965/ijat.2022.p0696
Ana Galindo-Serrano, Mikko Samuli Vaija
Life cycle assessment (LCA) is the internationally adopted tool to assess environmental footprint. However, as highlighted by Billstein et al. [3] and Arushanyan [4] carrying out an LCA for ICT equipment is a challenging task due, to the amount of data that should be collected to achieve accurate results. This paper describes how documents such as full materials declarations can be used to solve this issue. Furthermore, the circular economy concept is introduced by analyzing alternative business models and the ITU-T L.1023 on circular economy scoring. Even if LCA was considered as a criterion in the L.1023 the link is not always straightforward between these two methods. Hence, this paper investigates how LCA results can be linked to the L.1023 criteria and proposes new criteria, for instance on recycled metals content and modularity.
生命周期评价(LCA)是国际上普遍采用的环境足迹评价工具。然而,正如Billstein等人[3]和Arushanyan[3]所强调的那样,对ICT设备进行LCA是一项具有挑战性的任务,因为需要收集大量数据才能获得准确的结果。本文介绍了如何使用完整材料声明等文件来解决这一问题。此外,通过分析可替代的商业模式和ITU-T L.1023关于循环经济的评分,介绍了循环经济的概念。即使LCA被认为是L.1023中的一个标准,这两种方法之间的联系并不总是直接的。因此,本文研究了如何将LCA结果与L.1023标准联系起来,并提出了新的标准,例如回收金属含量和模块化。
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引用次数: 2
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Int. J. Autom. Technol.
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