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Influence of Agitator Shape on Characteristics and Grinding Efficiency of Attritor Mill 搅拌器形状对磨粒机特性及磨粒效率的影响
Pub Date : 2022-11-05 DOI: 10.20965/ijat.2022.p0756
C. Ye, Y. Takaya, Yuki Tsunazawa, K. Mochidzuki, C. Tokoro
Grinding is a unit of operation of a pure mechanical process. An attritor is a grinder able to be used for fine or selective grinding. However, few studies have reported on the optimum design for the attritor. The attritor’s grinding characteristics and grinding effect depend not only on the operating conditions, but also on the geometry of the agitator. Therefore, we investigated the effect of the agitator shape on the grinding efficiency from the viewpoint of experiments, kinetic analysis, and discrete element method (DEM) simulations. We conducted grinding experiments with two different agitators. One was Agitator A, a traditional design with two pairs of 90° staggered mixing arms at the middle and bottom of the mixing shaft. The other was Agitator B, with a lower mixing arm inclined by 10° along the horizontal direction. We found that the grinding rate constant of Agitator B was approximately 40% greater than that of Agitator A. Although the size distribution of the particles was relatively dispersed after grinding with Agitator B, the distribution was concentrated mainly within two ranges (<0.5 mm and 2–4 mm) with Agitator A. These results and an elemental analysis of each size fraction suggested that the dominating grinding mode in Agitator A was surface grinding, whereas in Agitator B, it was bulk grinding. In terms of the influence of the agitator shape, the DEM simulation results showed that the kinetic energy of the grinding media in Agitator B was 0.0046 J/s, i.e., larger than the 0.0035 J/s obtained for Agitator A. A collision energy analysis showed that the dominating collision was between the media and wall in the tangential direction for both models. The collision energy of the media in Agitator B was larger than that of that in Agitator A. The results from the DEM simulation can help us evaluate the experimental results and infer the reasons why the grinding rate constant in Agitator B is larger than that in Agitator A.
磨削是一个纯机械过程的操作单元。研磨机是一种研磨机,可用于精细或选择性研磨。然而,关于减速器优化设计的研究报道很少。磨砂器的磨矿特性和磨矿效果不仅与操作条件有关,还与搅拌器的几何形状有关。因此,我们从实验、动力学分析和离散元法(DEM)模拟的角度研究了搅拌器形状对磨矿效率的影响。我们用两种不同的搅拌器进行了研磨实验。一种是搅拌器A,一种传统的设计,在搅拌轴的中间和底部有两对90°交错的搅拌臂。另一种为搅拌器B,其下搅拌臂沿水平方向倾斜10°。我们发现搅拌器B的磨矿速率常数比搅拌器A的磨矿速率常数大40%左右,虽然搅拌器B磨矿后颗粒粒度分布相对分散,但搅拌器A的磨矿粒度分布主要集中在<0.5 mm和2 ~ 4 mm两个范围内。这些结果以及对各个粒度段的元素分析表明,搅拌器A的磨矿方式主要是面磨,而搅拌器B的磨矿方式主要是体磨。对于搅拌器形状的影响,DEM模拟结果表明,搅拌器B中研磨介质的动能为0.0046 J/s,大于搅拌器A的0.0035 J/s。碰撞能量分析表明,两种模型中主要的碰撞是介质与壁面之间的切向碰撞。介质在搅拌器B中的碰撞能量大于在搅拌器A中的碰撞能量。DEM模拟结果可以帮助我们评价实验结果,推断搅拌器B中的研磨速率常数大于搅拌器A的原因。
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引用次数: 0
New Indicators 'Acircularity' and 'Resource Efficiency Account' to Evaluate the Efforts of Eco-Design in Circular Economy 新指标“循环度”和“资源效率账户”评价循环经济中生态设计的努力
Pub Date : 2022-11-05 DOI: 10.20965/ijat.2022.p0684
K. Halada, K. Tahara, M. Matsumoto
This study proposes new indicator, Resource Efficiency Account (REA). REA represents the effects of eco-design efforts in achieving a circular system. The key concept of REA is “acircularity.” “Acircularity” is the distance to the ideal circular system to be achieved. REA is given as material efficiency (service per total value of constituent materials) divided by acircularity. Acircularity is the sum of the value of resources that the techno-sphere demands from the eco-sphere, and the value of resources that are dissipated within the techno-sphere. If an utterly circular state is reached, the acircularity value is zero. Additionally, this study proposes a new method to quantify the decline of the quality of scrap provided to the market as a decline in the value of the material to calculate the dissipation. The calculation focuses on the control level of impurities in scrap. The validity of these indicators is discussed using an automobile case. Differences in the current circulation level, eco-design for recycling, and refurbishment efforts can be quantitatively evaluated using REA and acircularity.
本研究提出了新的指标——资源效率账户(Resource Efficiency Account, REA)。REA代表了生态设计在实现循环系统中的效果。REA的关键概念是“循环”。“圆度”是指要达到的理想圆系的距离。REA表示材料效率(每组成材料总价值的服务)除以循环度。循环是指技术圈向生态圈索取的资源价值和在技术圈内耗散的资源价值的总和。如果达到完全圆的状态,圆度值为零。此外,本文提出了一种新的方法,将提供给市场的废料质量的下降量化为材料价值的下降,以计算耗散。计算的重点是废钢中杂质的控制水平。并以汽车为例,讨论了这些指标的有效性。当前循环水平、回收生态设计和翻新工作的差异可以使用REA和循环度进行定量评估。
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引用次数: 1
Spiral Groove Machining Through Wire Electrical Discharge Machining with Two Rotary Axes 两轴线切割加工螺旋槽
Pub Date : 2022-11-05 DOI: 10.20965/ijat.2022.p0879
H. Takezawa, Yuta Umeda, Ren Motomura, Shunya Hirano
In wire electrical discharge machining (WEDM) that can perform 2-D or 2.5-D machining, 3-D complex shape machining is also possible via the addition of a rotary axis on the NC table. Several examples of pin-shaped machining using a rotating shaft like spindle have been previously reported. Alternatively, machining using a rotary axis as an indexing device has also been reported. In these machining processes, the rotary axis is not servo controlled. Conversely, a spiral groove is formed on the outer circumference of the round bar by gripping the round bar workpiece on the rotary axis and performing machining in synchronization with the x- and rotary axes. In this machining, the gap control in electrical discharge machining is performed along the x- and rotary axes. Furthermore, complicated shape machining becomes possible by adding a 2-axis rotary axis of rotation and tilt. When the x-axis is synchronized with the rotation and tilt axes, a spiral groove with a variable groove width is formed. In this case, servo control is synchronized with the three axes, and machining proceeds. In this study, we performed spiral groove shape machining through WEDM with the addition of 1-axis or 2-axis rotary axes, consequently verifying the machining accuracy. Moreover, two types of NC program were used for machining, direct input and CAM output, and the accuracy was compared. The results revealed that the groove width was wider in the direct input program. Therefore, there was a possibility that the wire could bend during machining and tilt along the direction of the apparent widening of the groove width. Thus, it is necessary to consider the deflection of the wire in WEDM with a rotary axis, which is different from the conventional one, to realize precision machining.
在可以进行二维或2.5维加工的线切割加工(WEDM)中,通过在数控工作台上增加旋转轴也可以进行三维复杂形状的加工。以前报道过几个使用旋转轴的销形加工的例子。另外,使用旋转轴作为分度装置的加工也有报道。在这些加工过程中,旋转轴不是伺服控制的。相反,通过在旋转轴上夹持圆杆工件并与x轴和旋转轴同步进行加工,在圆杆的外圆周上形成螺旋槽。在这种加工中,沿x轴和旋转轴进行电火花加工中的间隙控制。此外,通过增加旋转和倾斜的两轴旋转轴,复杂的形状加工成为可能。当x轴与旋转轴和倾斜轴同步时,形成可变槽宽的螺旋槽。在这种情况下,伺服控制与三轴同步,加工继续进行。在本研究中,我们通过线切割进行螺旋槽形加工,增加了1轴或2轴旋转轴,从而验证了加工精度。采用直接输入和凸轮输出两种数控程序进行加工,并对加工精度进行了比较。结果表明,直接输入方案的凹槽宽度更宽。因此,线材有可能在加工过程中发生弯曲,并沿槽宽明显加宽的方向倾斜。因此,为实现精密加工,有必要考虑具有旋转轴的线切割加工中不同于传统线切割加工的线材挠度。
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引用次数: 0
Defect Detection in Multiple Product Variants Using Hammering Test with Machine Learning 基于锤击测试和机器学习的多产品变体缺陷检测
Pub Date : 2022-11-05 DOI: 10.20965/ijat.2022.p0783
Yosuke Yamashita, K. Yoshida, Y. Kishita, Y. Umeda
Various nondestructive testing (NDT) methods have been proposed to detect defects inside products. The hammering test is an NDT technique widely used for this purpose. In this test method, a worker judges whether a part is defective or not by listening to the sound after hitting the product with a hammer. Conventional research has shown that a classifier using machine learning can discriminate the hammering data with high accuracy. However, to use these machine learning methods, a lot of samples are needed for learning. In actual industrial situations, it is difficult to collect a lot of samples of defective products. Regarding the hammering test, a machine learning method that can correctly discriminate defective products without sample data has not been proposed. This study aims to construct a system that can correctly discriminate the hammering test data even when there are no defective samples. We propose a method using ‘transfer learning.’ We conducted case studies to demonstrate the effectiveness of the proposed method using two variants of a brazed product. First, we verified the effectiveness of normal machine learning in a hammering test. In this study, we succeeded in discriminating brazed products, which were not correctly discriminated by the workers. We then applied the proposed method to brazed products. We succeeded in discriminating a variant of the brazed products by transferring the knowledge learned from another variant of the brazed products.
人们提出了各种无损检测(NDT)方法来检测产品内部缺陷。锤击试验是一种广泛用于此目的的无损检测技术。在这种测试方法中,工人通过用锤子敲击产品后的声音来判断零件是否有缺陷。传统研究表明,使用机器学习的分类器可以以较高的准确率识别锤击数据。然而,要使用这些机器学习方法,需要大量的样本进行学习。在实际的工业环境中,很难收集到大量的不良品样品。对于锤击测试,没有提出一种不需要样本数据就能正确鉴别次品的机器学习方法。本研究旨在建立一个即使在没有缺陷样本的情况下也能正确识别锤击试验数据的系统。我们提出了一种使用迁移学习的方法。“我们进行了案例研究,以证明使用两种钎焊产品变体所提出方法的有效性。首先,我们在锤击测试中验证了普通机器学习的有效性。在本研究中,我们成功地对钎焊产品进行了区分,而这些产品并没有被工人正确地区分。然后,我们将提出的方法应用于钎焊产品。我们通过转移从另一种钎焊产品变体中学到的知识,成功地区分了钎焊产品的变体。
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引用次数: 0
Editorial: Congratulations! The Best Paper Award 2022 and The Special Paper Award 2022 编辑:祝贺你!2022年最佳论文奖和2022年特别论文奖
Pub Date : 2022-11-05 DOI: 10.20965/ijat.2022.p0679
The award ceremony for the Best Paper Award and the Special Paper Award was held virtually on September 27, 2022. Since the influence of COVID-19 pandemic is still ongoing, the winners and IJAT committee members who took part in the selection process attended online. The award-winning papers were carefully selected from among the 85 papers published in Vol.15 (2021). The award winners were granted a certificate and a honorarium. We congratulate the winners and sincerely wish them success in the future.
最佳论文奖和特别论文奖颁奖典礼于2022年9月27日举行。由于COVID-19大流行的影响仍在持续,获奖者和参与评选过程的IJAT委员会成员在线参加。获奖论文是从第15卷(2021年)发表的85篇论文中精心挑选出来的。获奖者被授予证书和酬金。我们向获奖者表示祝贺,并衷心祝愿他们在未来取得成功。
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引用次数: 0
Challenges of Remanufacturing Using Powder Bed Fusion Based Additive Manufacturing 基于粉末床融合的增材制造再制造的挑战
Pub Date : 2022-11-05 DOI: 10.20965/ijat.2022.p0773
Naoko Sato, M. Matsumoto, H. Ogiso, Harumichi Sato
Remanufacturing is an industrial process of turning used products into products with the same quality as new ones. Of the processes comprising remanufacturing, the repair process poses the greatest challenge. Additive manufacturing (AM) is expected to bring innovation to the repair process of remanufacturing. Although, so far, the directed energy deposition (DED) type AM has been most frequently applied to remanufacturing and only a few studies applied powder bed fusion (PBF) type AM to remanufacturing, PBF demonstrates great potential for application in remanufacturing. This study aims to assess the feasibility of the application of PBF to remanufacturing. We conducted an experimental PBF-based repair and attempted to identify its challenges. In the experiment, 1) we used AlSi10Mg powder, 2) we first fabricated a 5 mm square cube sample by using PBF, 3) we next removed 0.4 mm of thickness from the sample with milling, 4) then we restored 0.44 mm of thickness using PBF, and 5) we observed the restored sample. The observation showed that: 1) misalignment in the restoration occurred, 2) keyhole defects and gas pores were found more in the boundary area between the original and restored parts, and 3) the microstructures showed polycrystals in the restored part. These factors impaired the quality and reliability of PBF-based repair and present challenges of enhancing the feasibility of applying PBF-based repair to remanufacturing. This study also examined the whole process of PBF-based remanufacturing, which includes not only the repair process but also the processes of component inspection, process design, pre-repair process, and post-repair process, and discussed the challenges in these processes. The challenges include the development of repair process design methods, supportless fabrication processes, and non-destructive test (NDT) techniques.
再制造是一种将旧产品变成与新产品质量相同的产品的工业过程。在包括再制造的过程中,维修过程是最大的挑战。增材制造(AM)有望为再制造的修复过程带来创新。虽然到目前为止,定向能沉积(DED)型增材制造在再制造中的应用最为频繁,而将粉末床熔融(PBF)型增材制造应用于再制造的研究很少,但PBF在再制造中显示出巨大的应用潜力。本研究旨在评估PBF应用于再制造的可行性。我们进行了基于pbf的修复实验,并试图确定其存在的问题。在实验中,1)我们使用AlSi10Mg粉末,2)我们首先用PBF制作了一个5 mm的方形立方体样品,3)我们接下来用铣削去除0.4 mm的厚度,4)然后用PBF恢复0.44 mm的厚度,5)我们观察恢复的样品。结果表明:1)修复过程中出现了不对中现象;2)原修复件与修复件之间的边界区域出现了较多的锁眼缺陷和气孔;3)修复件的显微组织呈现多晶状。这些因素削弱了基于pbf的修复的质量和可靠性,并提出了提高基于pbf的修复在再制造中的可行性的挑战。本研究还考察了基于pbf的再制造的整个过程,包括维修过程,以及部件检验、工艺设计、维修前和维修后的过程,并讨论了这些过程中的挑战。挑战包括修复工艺设计方法、无支撑制造工艺和无损检测技术的发展。
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引用次数: 2
Cutting Force in Peripheral Milling of Additively Manufactured Maraging Steel 增材制造马氏体时效钢外围铣削的切削力
Pub Date : 2022-11-05 DOI: 10.20965/ijat.2022.p0897
Shoichi Tamura, A. Ezura, T. Matsumura
Additively manufactured parts have recently been applied to products in aerospace, automobile, and tool industries in terms of design flexibility and material consumption with mechanical strength. Because the surfaces of additively manufactured parts are coarse, milling is conducted as a post-process to achieve fine surfaces within the specified tolerance. However, the microstructures and the mechanical properties of additively manufactured metals differ from those of wrought metals. Therefore, the cutting characteristics should be understood to determine the appropriate cutting parameters. The paper studies the cutting process in peripheral milling of additively manufactured maraging steel in a cutting model. The cutting force, the surface finish, the chip morphology, and the tool wear were evaluated through cutting tests. Although the hardness of the additively manufactured workpiece was higher than that of the wrought workpiece, the maximum cutting forces were approximately the same. An energy-based force model was applied to discuss the cutting force characteristics in terms of the shear area and the shear stress on the shear plane. In milling of additively manufactured workpiece, the shear stress on the shear plane becomes larger than that of the wrought workpiece. However, the shear plane length is short at a large shear angle. Therefore, the cutting force does not significantly increase. The typical change in the cutting force of the additively manufactured workpiece is also compared with that of the wrought workpiece in terms of the cutting model. The chip flow directions, then, are analyzed in the cutting force model. The chips of the additively manufactured workpiece flow more in the radial direction than those of the wrought workpiece.
增材制造零件在设计灵活性和材料消耗与机械强度方面,近年来已应用于航空航天、汽车和工具行业的产品。由于增材制造的零件表面粗糙,铣削作为后处理进行,以获得在规定公差范围内的精细表面。然而,增材制造金属的显微组织和力学性能与锻造金属不同。因此,应了解切削特性,以确定合适的切削参数。采用切削模型研究了增材马氏体时效钢的外铣削加工过程。通过切削试验对切削力、表面光洁度、切屑形貌和刀具磨损进行了评价。增材加工后的工件硬度高于锻造后的工件,但最大切削力基本相同。采用基于能量的剪切力模型,从剪切面积和剪切面上的剪切应力两方面讨论了切削力的特性。在铣削增材加工工件时,剪切平面上的剪应力比锻件上的剪应力大。但在剪切角较大时,剪切面长度较短。因此,切削力不会明显增加。根据切削模型,比较了增材加工工件与锻造工件切削力的典型变化。然后,在切削力模型中分析了切屑的流动方向。增材加工工件的切屑比锻造工件的切屑更偏向径向流动。
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引用次数: 2
Sustainable Design Implementation - Measuring Environmental Impact and User Responsibility 可持续设计实施-测量环境影响和用户责任
Pub Date : 2022-11-05 DOI: 10.20965/ijat.2022.p0814
A. Y. T. Panuju, M. Martinus, Akhmad Riszal, Hideki Kobayashi
Sustainable design in product development has multiple roles in addressing an increased level of sustainability. This includes reducing resource consumption and modifying user behaviors to become more eco-friendly. However, these functions are typically assessed separately, despite a proposed mutual correlation. This paper proposes a framework for defining this correlation. By using the correlated functions in parallel, one can enhance the product development process, and this will strengthen the use of sustainable design as a powerful design tool for future products. A practical approach for implementation is needed, which should show the benefit of the design both from the environmental aspect and a change in the responsibility of users. The primary goal of this manuscript is to propose an approach to fill this gap, using experiments to explore the effect of a washing machine modification project in Indonesia. Resource consumption while doing the laundry is measured as a representation of the environmental impact, while the users’ predisposition for environmental responsibility inclination is analyzed by scaling the responsibility. The results show that the sustainable design strategy is effective in reducing the environmental impact, while simultaneously increasing the environmental responsibility of users. Further study is required to define the correlation between the measured factors to formulate a well-developed theory related to this correlation.
产品开发中的可持续设计在解决可持续性水平的提高方面具有多重作用。这包括减少资源消耗和改变用户行为以变得更加环保。然而,尽管建议相互关联,这些功能通常是单独评估的。本文提出了一个定义这种相关性的框架。通过并行使用相关功能,可以提高产品开发过程,这将加强可持续设计作为未来产品强大设计工具的使用。需要一种切实可行的实施方法,这种方法应该从环境方面和用户责任的变化两方面显示设计的好处。本手稿的主要目标是提出一种方法来填补这一空白,使用实验来探索洗衣机改造项目在印度尼西亚的影响。洗衣过程中的资源消耗被衡量为环境影响的表征,而用户对环境责任倾向的倾向通过衡量责任来分析。结果表明,可持续设计策略在减少环境影响的同时,增加了用户的环境责任。需要进一步的研究来确定被测因素之间的相关性,以形成与这种相关性相关的完善的理论。
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引用次数: 1
The Diffusion of Remanufacturing Policies in Asia 再制造政策在亚洲的扩散
Pub Date : 2022-11-05 DOI: 10.20965/ijat.2022.p0824
M. Kojima
Remanufacturing policies have been gradually introduced in Asian countries, such as China, Japan, Malaysia, Singapore, and Thailand. This paper reviews the process of diffusion of remanufacturing policy in Asia. The mechanism of this diffusion is also discussed. The United States began to promote the idea of remanufacturing around the year 2000 through bilateral free trade agreements with Asian countries and international forums such as G8 and the Asia-Pacific Economic Cooperation (APEC). This paper reviews the various efforts on remanufacturing in Asian countries and discusses policy options for promoting remanufacturing. It is crucial to identify the ways to promote remanufacturing in each country in the region to improve resource efficacy and strengthen the circular economy in Asia.
中国、日本、马来西亚、新加坡和泰国等亚洲国家已逐步推出再制造政策。本文回顾了再制造政策在亚洲的扩散过程。并对扩散机理进行了讨论。2000年前后,美国通过与亚洲国家的双边自由贸易协定以及八国集团、亚太经合组织等国际论坛,开始推动再制造的理念。本文回顾了亚洲各国在再制造方面所做的各种努力,并讨论了促进再制造的政策选择。确定在亚洲各国促进再制造的途径,以提高资源效率,加强亚洲的循环经济是至关重要的。
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引用次数: 0
Identifying Potential Areas for Circular Economy Development from the Perspective of Developing Economies: Using Patent and Bibliometric Analyses 从发展中经济体的角度识别循环经济发展的潜在领域:利用专利和文献计量分析
Pub Date : 2022-11-05 DOI: 10.20965/ijat.2022.p0838
N. Gerdsri, P. Teekasap
Economic development must occur alongside environmental sustainability. The circular economy (CE) in an industrial context is a critical area that has been widely studied. However, the scope of the CE is broad and involves the development of various fields, ranging from energy and production to digitalization. The areas targeted for CE development also vary according to the stage of economic development. This study focuses on identifying the potential for CE development from the perspective of developing economies by using patent and bibliometric analyses.
经济发展必须与环境可持续性并存。工业环境下的循环经济(CE)是一个被广泛研究的关键领域。然而,CE的范围很广,涉及各个领域的发展,从能源和生产到数字化。发展行政教育的目标领域也因经济发展阶段的不同而不同。本研究着重于利用专利和文献计量学分析,从发展中经济体的角度确定电子商务发展的潜力。
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引用次数: 1
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Int. J. Autom. Technol.
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