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Microstructure and mechanical properties of LPSC AZ91-Sb magnesium alloy LPSC AZ91Sb镁合金的组织与力学性能
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-11-02 DOI: 10.1080/13640461.2023.2172371
Fusheng Pan, Han Lin, Ming-bo Yang, H. Tang
ABSTRACT Microstructures and mechanical properties of AZ91-Sb magnesium alloy fabricated by low-pressure shell casting (LPSC) process in different conditions were investigated. The as-cast alloy exhibited a good internal quality and denser structure. The microstructure of α-Mg phases displayed dendritic feature and fine isolated β-Mg17Al12 particles phases uniformly distributed in the matrix. After the solution treatment at 415°C for 12 h, almost β-Mg17Al12 phases dissolved into the matrix. After ageing treatment at 200°C for 14 h, the LPSC alloy attained the peak hardness with restrained age-hardening kinetics. The discontinuous precipitates initiated at the grain boundaries and then continuous precipitates occurred in the grain interior. The LPSC alloy exhibits higher mechanical properties in both as-cast and heat-treated alloys compared with the gravity casting (GC) process alloy.
研究了采用低压壳铸造(LPSC)工艺制备的AZ91Sb镁合金在不同条件下的组织和力学性能。铸态合金表现出良好的内部质量和致密的组织。α-Mg相的微观结构表现为树枝状,细小的分离的β-Mg17Al12颗粒相均匀分布在基体中。在415°C下固溶处理12小时后,几乎β-Mg17Al12相溶解到基体中。在200°C下时效处理14小时后,LPSC合金达到峰值硬度,时效硬化动力学受到抑制。不连续的沉淀物在晶界处开始,然后在晶粒内部发生连续的沉淀物。与重力铸造(GC)工艺合金相比,LPSC合金在铸态和热处理合金中都表现出更高的机械性能。
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引用次数: 0
Tribological performance Optimization of Al2024-TiB2 composites using Grey-Taguchi approach 用Grey-Taguchi方法优化Al2024-TiB2复合材料的摩擦学性能
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-11-02 DOI: 10.1080/13640461.2022.2149361
D. Dey, Abhijit Bhowmik, A. Biswas
ABSTRACT Present investigation aims at the fabrication of aluminium matrix composites reinforced with different weight percentages of titanium diboride (TiB2) particles and characterisation of their tribological behaviour. Wear tests are carried out on a pin-on-disc tribotester with four different process parameters viz. wt-% of reinforcement, load, sliding velocity and sliding distance. For assessing the tribological performance of composites, grey relational analysis is adopted. The percentage significance of all the parameters on tribological performance has also been evaluated by analysis of variance. Based on Grey-Taguchi approach, the optimal parametric combination is 9 wt-% of reinforcement, 10 N load, 2 m s−1 sliding velocity and 1000 m sliding distance. The optimal parametric combination based on the highest ranking of grey relational grade is validated by a confirmation experiment. Based on the results, it can be concluded that Grey-Taguchi method is an effective tool used for optimising the tribological performance of Al2024-TiB2 composites.
摘要:本研究旨在制备不同重量百分比的二硼化钛(TiB2)颗粒增强铝基复合材料,并表征其摩擦学性能。在销盘式摩擦试验机上进行了磨损试验,试验采用了四种不同的工艺参数,即增强率、载荷、滑动速度和滑动距离。采用灰色关联分析法对复合材料的摩擦学性能进行评价。所有参数对摩擦学性能的百分比显著性也通过方差分析进行了评估。基于gray - taguchi方法,优化参数组合为9 wt-%配筋、10 N荷载、2 m s - 1滑动速度和1000 m滑动距离。通过验证实验验证了基于灰色关联度最高排序的最优参数组合。结果表明,gray - taguchi方法是优化Al2024-TiB2复合材料摩擦学性能的有效工具。
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引用次数: 1
Use a smaller cylindrical thermal analysis sample cup to rapidly predict carbon and silicon content in cast iron 使用较小的圆柱形热分析样品杯快速预测铸铁中的碳和硅含量
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-11-02 DOI: 10.1080/13640461.2023.2172519
Han Ye, Quan Li, Jia Gu, Xiang-jie Yang, Mengxin Long, R. Zeng, Ming-Hsuan Yang, Y. Gao, Shilin Li, Fusheng Zhu
ABSTRACT For the current, the thermal analysis sample cups used to predict the carbon and silicon content of cast iron melts are relatively large and take a long time for each measurement, a smaller cylindrical thermal analysis sample cup with an inner diameter of 25 mm and a height of 55 mm was studied for the analysis of carbon and silicon. The thermal analysis system can quickly measure the temperature characteristic values of the liquidus temperature TL and the eutectic temperature TE of the temperature curves related to carbon equivalent, carbon content and silicon content within 2 min, and mathematical models for the prediction of carbon equivalent CEL (3.2–4.7), carbon content C% (3.0–4.0%) and silicon content Si% (1.0–2.5%) was established by multiple linear regression in combination with optical emission spectroscopy: We had checked the accuracy, the average error of carbon equivalent and carbon content and silicon content did not exceed 0.05%.
摘要目前,用于预测铸铁熔体中碳和硅含量的热分析样品杯相对较大,每次测量需要较长的时间,因此研究了一个内径为25mm、高度为55mm的较小圆柱形热分析样品碗用于碳和硅的分析。热分析系统可以在2分钟内快速测量与碳当量、碳含量和硅含量相关的温度曲线的液相线温度TL和共晶温度TE的温度特征值,以及预测碳当量CEL的数学模型(3.2–4.7),碳含量C%(3.0–4.0%)和硅含量Si%(1.0–2.5%)通过多元线性回归结合发光光谱法建立:我们检查了准确性,碳当量与碳含量和硅含量的平均误差不超过0.05%。
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引用次数: 0
Hot tearing and mechanical properties of high electrical and thermal conductivity Al-Fe-Mg-Si-Ni Alloys 高导电性和导热性Al-Fe-Mg-Si-Ni合金的热撕裂和力学性能
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-11-02 DOI: 10.1080/13640461.2023.2173855
S. Kotiadis, A. Zimmer, A. Elsayed
ABSTRACT Aluminium alloys with Fe and Ni show potential as high castability alloys with high strength and high electrical/thermal conductivities for electric vehicle powertrains. Permanent mould castings of Al-Fe-Ni alloys with additions of Mg and Si were prepared to assess hot tearing susceptibility and mechanical properties. The electrical conductivity of the Al-Fe-Ni alloys was measured, and the Wiedemann-Franz law was used to estimate the thermal conductivity. The results show that a hot tear resistant Al-Fe-Ni alloy with composition Al-1.2Fe-0.5Mg-0.3Si-0.2Ni had an electrical conductivity of 50.91 ±0.29%IACS with yield strength, ultimate tensile strength, and elongation of 60.5 MPa, 141 MPa and 7.9%, respectively. The microstructure of the Al-Fe-Ni alloys contained primary Al, Al9FeNi and Mg2Si. The short freezing ranges and fine intermetallics allowed for good castability. The prepared Al-Fe-Ni alloys are potential new castable Al alloys that have thermal and electrical conductivity nearing wrought (6061 and 6101) compositions.
摘要:含铁和镍的铝合金在电动汽车动力系统中表现出作为高强度、高导电性/导热性的高浇注性合金的潜力。制备了添加Mg和Si的Al-Fe-Ni合金永久模铸件,以评估其热裂敏感性和力学性能。测量了Al-Fe-Ni合金的电导率,并使用Wiedemann-Franz定律来估计热导率。结果表明,组成为Al-1.2Fe-0.5Mg-0.3Si-0.2Ni的耐热撕裂Al-Fe-Ni合金的电导率为50.91±0.29%IACS,屈服强度、极限拉伸强度和伸长率分别为60.5MPa、141MPa和7.9%。Al-Fe-Ni合金的显微组织含有初生Al、Al9FeNi和Mg2Si。较短的凝固范围和细小的金属间化合物使其具有良好的可铸性。所制备的Al-Fe-Ni合金是具有接近锻造(6061和6101)成分的热导率和电导率的潜在的新型可浇注Al合金。
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引用次数: 0
Alloy melting points data analysis using uncertainty-based sequential probability ratio test 基于不确定度的序贯概率比试验的合金熔点数据分析
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-08-23 DOI: 10.1080/13640461.2022.2115724
Muhammad Shahzad Aslam
ABSTRACT The existing sequential probability ratio under classical statistics is applied for testing the null hypothesis when all observations in the data are exact, precise and uncertain. In complex situations, the observations in the data may be imprecise and noted in the intervals. In this case, the existing sequential probability ratio cannot be applied for testing the hypothesis. This paper introduces the sequential probability ratio under neutrosophic statistics to deal with the data having imprecise and uncertain data. The statistic of the proposed test is introduced and applied for testing the hypothesis of alloy melting points data. From the alloy data analysis, simulation study and comparative study, it is concluded that the proposed neutrosophic sequential probability is adequate, informative and suitable to be applied in uncertainty.
摘要当数据中的所有观测结果都是精确的、精确的和不确定的时,应用经典统计学下现有的序列概率比来检验零假设。在复杂的情况下,数据中的观察结果可能不精确,并在间隔中注明。在这种情况下,现有的序列概率比不能用于检验假设。本文引入了中子统计下的序列概率比来处理具有不精确和不确定数据的数据。介绍了所提出的检验统计量,并将其用于检验合金熔点数据的假设。通过合金数据分析、模拟研究和比较研究,得出结论:所提出的中性粒细胞序列概率是充分的、信息丰富的,适合在不确定度中应用。
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引用次数: 0
Interfacial characteristics, mechanical properties and fracture behaviour of Al/Mg bimetallic composites by compound casting with different morphologies of Al insert 不同形态Al嵌件复合铸造Al/Mg双金属复合材料的界面特性、力学性能和断裂行为
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-07-04 DOI: 10.1080/13640461.2022.2099095
Guangyu Li, Wenming Jiang, Feng Guan, Zeyu Zhang, Junlong Wang, Z. Fan
ABSTRACT The effect of surface morphologies of Al insert, including smooth surface (SS), straight knurling (SK) and hatching knurling (HK) on interfacial microstructure, mechanical properties and fracture behaviour of Al/Mg bimetallic composites by a novel compound casting was studied in this work. The thicknesses of the interface layers of the SK-s and HK-s bimetallic composites, respectively, increased by 11.5% and 4.8% than that of the SS’s composite. The interfacial phase compositions were similar for all the bimetallic composites, mainly consisting of eutectic layer (EU) and intermetallic compound layer (IMC). Therein, the proportion of the EU layer in the entire interface layer for the SK’s and HK’s bimetallic composites was larger than that of the SS’s sample. The EU layer had a lower hardness than the IMC layer. The shear strengths of the SK’s and HK’s bimetallic composites increased by 34.2% and 50.2%, respectively, compared to that of the SS’s bimetallic composite.
本文研究了一种新型复合铸造铝/镁双金属复合材料的表面形貌,包括光滑表面(SS)、直滚花(SK)和阴影滚花(HK)对其界面微观结构、力学性能和断裂行为的影响。SK-s和HK-s双金属复合材料的界面层厚度分别比SS复合材料增加了11.5%和4.8%。所有双金属复合材料的界面相组成相似,主要由共晶层(EU)和金属间化合物层(IMC)组成。其中,SK和HK的双金属复合材料的EU层在整个界面层中的比例大于SS的样品。EU层具有比IMC层更低的硬度。SK和HK的双金属复合材料的剪切强度分别比SS的双金属材料提高了34.2%和50.2%。
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引用次数: 3
Effect of wall structure on the dimensional accuracy of shell mould prepared by slurry extrusion-based additive manufacturing process 壁结构对浆料挤压增材制造工艺制备壳型模具尺寸精度的影响
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-07-04 DOI: 10.1080/13640461.2022.2104515
Hongjun Liu, Guoliang Su, Yaming Li
ABSTRACT An extrusion-based additive manufacturing process for investment casting shell mould is introduced in this paper. This process uses silica sol bauxite slurry to build shell mould. The shell mould is made up of thin walls around the casting cavity, and its additive manufacturing process is actually the building process of walls. The effect of process parameters on the dimensional accuracy of the bauxite shell mould was investigated. Taguchi’s design and Analysis of Variance (ANOVA) approach was used to evaluate and optimise the process parameters viz. wall thickness, wall height and filling pattern for dimensional accuracy. The results indicate the wall thickness, filling pattern and wall thickness are the most significant parameters affecting the dimensional accuracy in X, Y and Z directions, respectively. It is suggested that the wall thickness is set as 10 mm and the filling pattern is set as rectilinear for shell mould.
本文介绍了一种熔模壳模挤压增材制造工艺。该工艺采用硅溶胶-铝土矿浆液建造壳模。壳模是由铸腔周围的薄壁组成的,其增材制造过程实际上是壁的建造过程。研究了工艺参数对铝土矿壳模尺寸精度的影响。田口的设计和方差分析(ANOVA)方法用于评估和优化工艺参数,即壁厚、壁高和填充模式的尺寸精度。结果表明,壁厚、填充方式和壁厚分别是影响X、Y和Z方向尺寸精度的最重要参数。建议壳模壁厚设为10mm,填充方式设为直线型。
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引用次数: 0
Development of cast aluminium alloys for plastic moulding 塑料成型用铸造铝合金的发展
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-07-04 DOI: 10.1080/13640461.2022.2114669
J. Benavides-Treviño, A. Juárez-Hernández, M. Hernández, N. Garza-Montes-de-Oca, R. Colás
ABSTRACT Manufacturing of plastic goods by rotational moulding relies on aluminium tooling to reduce energy consumption as their thermal and electrical conductivities are enhanced and their weight is reduced. Moulding is carried out at high temperatures, and a considerable amount of energy is consumed by heating up the moulds and hence the interest on the evaluation of the thermophysical properties of potential aluminium alloys. This work reports the results of studies conducted on a series of cast Al-Si-Cu alloys that may be used for producing tooling and moulds. The work contemplated the study of solidification and the way into which the microstructure changes with the chemical composition and how these characteristics affect the thermal diffusivity with respect to temperature, chemical composition and microstructure. The results show that thermal diffusivity can be enhanced by modifying their processing and the corresponding microstructural features.
通过旋转成型制造塑料制品依赖于铝模具,以减少能源消耗,因为它们的导热性和导电性得到增强,重量减轻。成型是在高温下进行的,加热模具消耗了相当多的能量,因此对潜在铝合金的热物理性能的评估很有兴趣。这项工作报告了对一系列可用于生产工具和模具的铸造Al-Si-Cu合金进行研究的结果。这项工作考虑了凝固的研究和微观结构随化学成分变化的方式,以及这些特征如何影响温度、化学成分和微观结构的热扩散率。结果表明,通过改变其加工工艺和相应的显微组织特征,可以提高热扩散系数。
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引用次数: 0
High temperature microstructure and mechanical properties of as-cast medium Mn steel with V addition 添加V的铸态中Mn钢的高温组织与力学性能
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-07-04 DOI: 10.1080/13640461.2022.2114668
A. C. González-Castillo, C. Garay-Reyes, J. Hernández-Rivera
ABSTRACT This research is focused on the development of a novel medium Mn steel with V-addition (0.14 wt.%), which belongs to the Advanced High Strength Steels (AHSS). In order to predict the equilibrium phases, thermodynamic simulation was used. The microstructure of the as-cast steel was composed of retained austenite, α´-martensite/α-ferrite and a very small amount of ɛ-martensite. To understand the hot flow behaviour of the as-cast steel, hot compression tests were performed at 800°C and 1000°C with a strain rate of 0.83 s−1 and 0.083 s−1, the results were compared to a V-free steel taken from the literature. A significant increase in the applied stress was observed in the samples deformed at 800°C, especially, at the strain rate of 0.083s−1. Finally, to achieve a better understanding of this behaviour, the microstructure of the V-added steel was studied after hot compression tests.
摘要:本研究的重点是开发一种新型的含v (0.14 wt.%)的中Mn钢,该钢属于高级高强度钢(AHSS)。为了预测平衡相,采用了热力学模拟方法。铸钢组织由残余奥氏体、α′-马氏体/α-铁素体和极少量的α-马氏体组成。为了了解铸钢的热流行为,在800°C和1000°C下进行了热压缩试验,应变率分别为0.83 s- 1和0.083 s- 1,并将结果与文献中的无v钢进行了比较。在800°C下变形的试样中,施加应力显著增加,特别是在应变速率为0.083s−1时。最后,为了更好地理解这种行为,在热压缩试验后研究了添加v的钢的显微组织。
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引用次数: 1
Effect of microstructure on the hardness of ASTM A48 class 20 flaked graphite cast iron 显微组织对ASTM A48 20级片状石墨铸铁硬度的影响
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-07-04 DOI: 10.1080/13640461.2022.2093586
Manojkumar V. Sheladiya, S. Acharya, G. Acharya
ABSTRACT In foundries, it becomes necessary to minimise the machining allowance for economic reasons. It will save resources and costs by reducing the energy and expenses incurred on re-melting, machining and tooling. A deeper understanding of the complicated microstructures developed within about 3.5 mm of the mould-metal interface is necessary. The current research work uses a unique experimental design that involves performing surface and subsurface microscopy and spectroscopy at 0.5 mm intervals from the as-cast surface to a depth of up to 3.5 mm for three samples. The objective is on evaluating microstructure for determining graphite flake size, distribution, grouping, pearlite and ferrite percentage, and different elements. All three samples were subjected to a hardness test, which is a measure of machinability. The relationship between hardness as a single response to percentage presence of elements, graphite distribution and pearlite has been established using statistical analysis.
在铸造厂,由于经济原因,有必要尽量减少加工余量。它将通过减少重熔、加工和模具产生的能源和费用来节省资源和成本。有必要更深入地了解在模具-金属界面约3.5 mm内形成的复杂微观结构。目前的研究工作采用了一种独特的实验设计,包括对三个样品进行从铸态表面到3.5毫米深度的0.5毫米间隔的表面和地下显微镜和光谱学。目的是评价微观结构,以确定石墨薄片的尺寸、分布、分组、珠光体和铁素体的百分比以及不同的元素。所有三个样品都进行了硬度测试,这是测量可加工性的一种方法。用统计分析方法建立了硬度与元素含量、石墨分布和珠光体之间的关系。
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引用次数: 0
期刊
International Journal of Cast Metals Research
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