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Optimisation of melt pouring temperature and low superheat casting of Al-15Mg2Si-4.5Si composite Al-15Mg2Si-4.5Si复合材料熔体浇注温度优化及低过热铸造
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2023-05-04 DOI: 10.1080/13640461.2023.2211895
P. Das
ABSTRACT In this study, a computational fluid dynamics (CFD) model is employed to optimise the melt pouring temperature during Low superheat casting (LSC) of the Al-15 Mg2Si-4.5Si composite. The die cavity considered to perform the die filling simulations corresponds to the as-cast tensile specimens, as per ASTM B557 guidelines. The findings of the study include melt temperature distribution, solid fraction distribution during filling as well as during solidification, velocity distribution of the melt and surface defect concentration. Experimentation is performed to develop low superheat cast composite based on the numerically estimated optimum melt pouring temperature of 650°C. Mixture of irregular dendritic, polygonal and equiaxed shaped primary Mg2Si grains are observed within the cast parts, whereas primary Al grains are found to be of dendritic morphology with occasional presence of spheroids. Marked improvements in microstructure and mechanical properties have been evidenced in the LSC composite compared to its conventional cast counterpart.
摘要采用计算流体力学(CFD)模型对Al-15 Mg2Si-4.5Si复合材料低过热铸造(LSC)过程中的熔体浇注温度进行了优化。根据ASTM B557准则,考虑执行模具填充模拟的模腔对应于铸态拉伸试样。研究结果包括熔体温度分布、填充和凝固过程中固体分数分布、熔体速度分布和表面缺陷浓度。以数值计算的最佳熔体浇注温度650℃为基础,进行了低过热铸造复合材料的试验研究。在铸件中观察到不规则枝晶、多边形和等轴形状的Mg2Si初生晶粒的混合,而Al初生晶粒则为枝晶形态,偶有球体存在。与传统的铸造复合材料相比,LSC复合材料的显微组织和力学性能有了明显的改善。
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引用次数: 1
Mechanism of AlP modifying the morphology of Si in Al-20Si alloys based on experimental studies and first-principles calculations 基于实验研究和第一性原理计算的AlP改性Al-20Si合金中Si形态的机理
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2023-04-17 DOI: 10.1080/13640461.2023.2204041
Y. Gu, G. Peng, Xiaoyun Fu, G. S. Song, S.S. Chen, S.Y. Chen
ABSTRACT The modifying influence of aluminium phosphide to the morphology of primary Si and eutectic Si was investigated in hypereutectic Al-20Si alloys via adding Al-Cu-P master alloy (0.5, 1, 20 wt.%). Microstructural results showed when Al-Cu-P addition from 0 to 0.5%, primary Si phase decreases and eutectic Si phase size remains invariable; when addition higher than 0.5%, primary Si phase keeps invariable, eutectic Si phase size increases. To prove the nucleation effect of AlP on Si phase, interfacial properties of Si/AlP interface were investigated using first-principles calculations. Results showed the AlP(100)/Si(100) interface energy is between −1.45 J/m2 and −1.38 J/m2 for Al-terminated and P-terminated AlP model, both is much smaller than liquid Si/crystalline Si interface (0.34 J/m2), consolidates that AlP particles possess strong nucleation potency for Si phases. Therefore, the modifying influence of AlP to the morphology Si phase is well clarified as a function of AlP content in Al-20Si alloys. 
摘要通过添加Al-Cu-P中间合金(0.5,1,20 显微组织研究结果表明,当Al-Cu-P的添加量为0~0.5%时,初生硅相减少,共晶硅相尺寸不变;当添加量大于0.5%时,初生硅相保持不变,共晶硅相尺寸增大。为了证明AlP对Si相的成核作用,利用第一性原理计算研究了Si/AlP界面的界面性质。结果表明,对于Al封端和P封端的AlP模型,AlP(100)/Si(100)界面能在−1.45 J/m2和−1.38 J/m2之间,两者都远小于液体Si/晶体Si界面(0.34 J/m2),这巩固了AlP颗粒对Si相具有强成核能力。因此,AlP对形态Si相的改性影响作为Al-20Si合金中AlP含量的函数得到了很好的阐明。
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引用次数: 0
Resistance to healing of bifilm defects in Zn4Al zinc alloy Zn4Al锌合金中裂膜缺陷的抗愈合性
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2023-04-14 DOI: 10.1080/13640461.2023.2202078
Hanieh Soltani Banavandi, R. Raiszadeh
ABSTRACT The possibility of bonding between two layers of a bifilm defect submerged in a Zn4Al liquid alloy is studied by maintaining two bars in contact with each other and the atmosphere trapped between them in a furnace for different times up to 48 h. The oxide layers on the bases of the bars were then studied by SEM, EDS, and XRD. The oxide layers on the bars' bases were identified as ZnAl2O4. This phase transformed to ZnO when the concentration of Al in the vicinity of the oxide layers decreased dramatically. This transformation was reversible, and ZnO changed back to ZnAl2O4 when an adequate Al concentration was provided near the layers. However, it is shown that these transformations, and hence the healing of bifilm defects, are improbable to occur in actual bifilm defects submerged in Zn4Al melt.
摘要研究了浸入Zn4Al液体合金中的两层双膜缺陷之间结合的可能性,方法是在熔炉中保持两个棒彼此接触,并将它们之间的气氛保持在不同的时间,最长可达48 h.然后通过SEM、EDS和XRD对棒材基底上的氧化物层进行研究。棒材基底上的氧化层被鉴定为ZnAl2O4。当氧化物层附近的Al浓度显著降低时,该相转变为ZnO。这种转变是可逆的,当在层附近提供足够的Al浓度时,ZnO变回ZnAl2O4。然而,研究表明,这些转化,以及由此产生的裂膜缺陷的愈合,不太可能发生在浸没在Zn4Al熔体中的实际裂膜缺陷中。
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引用次数: 0
Study on the extraction of poor scandium from low-grade rare earth ores 从低品位稀土矿石中提取贫钪的研究
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2023-04-07 DOI: 10.1080/13640461.2023.2199505
Xiaojun Yang, Xunmei Zhu, Guoliang Yin, Kun Zhou, Zhenhua Feng, Kun Zhu
ABSTRACT Based on the analysis of chemical composition and the phase of scandium-containing clay type rare earth ore in a place in China, it is found that the content of scandium in the ore is 18.55 g/t. Due to the low leaching rate of direct acid leaching, the effect of the roasting process on the leaching rate of scandium from the raw ore was investigated. By comparing the operation of the two leaching processes, oxidised roasting-hydrochloric acid leaching and alkali roasting-hydrochloric acid leaching, we obtain the optimal technical conditions for both leaching processes. At the same time, the mechanism of alkali roasting was investigated and the conclusions obtained are of some reference for the extraction of scandium from low-grade rare earth ores.
摘要通过对我国某地区含钪粘土型稀土矿的化学成分和物相分析,发现该矿中钪含量为18.55 g/t。由于直接酸浸的浸出率较低,研究了焙烧工艺对原矿中钪浸出率的影响。通过对氧化焙烧盐酸浸出和碱焙烧盐酸浸出两种浸出工艺的操作比较,得出了两种浸出过程的最佳工艺条件。同时对碱焙烧机理进行了研究,所得结论对低品位稀土矿中钪的提取具有一定的参考价值。
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引用次数: 0
Rheological properties of ADC12 Al alloy in the semi-solid state ADC12铝合金半固态流变特性研究
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2023-04-04 DOI: 10.1080/13640461.2023.2197808
S. Gautam, H. Roy, A. K. Lohar, Sudip Samanta
ABSTRACT The present investigation emphasises on rheological behaviour of semi-solid slurry of ADC12 Al alloy in order to understand mould filling behaviour during semi-solid processing. Three different experimental investigations are done using rheometer, namely, continuous cooling test, isothermal test and shear jump test, to understand the rheological behaviour of ADC12 Al alloy. Continuous cooling tests reveal increase in slurry viscosity with decrease in temperature at a specific shear rate. The isothermal test results show decreasing viscosity with increase in rate of shear and confirm that semi-solid slurry experiences shear-thinning phenomena. Shear jump experiments (SJEs) show that the viscosity of the semi-solid slurry is less sensitive at higher shear rate, which is desirable. The steady state and iso-structural stress values (obtained from SJEs) at low shear rate region showcase an upward movement of solid content, i.e. with a proportionally downward slurry temperature.
摘要本研究重点研究ADC12铝合金半固态浆料的流变行为,以了解半固态加工过程中的充模行为。利用流变仪进行了三种不同的实验研究,即连续冷却试验、等温试验和剪切跳跃试验,以了解ADC12铝合金的流变行为。连续冷却试验表明,在特定剪切速率下,浆料粘度随着温度的降低而增加。等温试验结果表明,粘度随剪切速率的增加而降低,并证实了半固态浆料经历了剪切变薄现象。剪切跳跃实验表明,在较高的剪切速率下,半固态浆料的粘度不太敏感,这是可取的。低剪切速率区域的稳态和等结构应力值(从SJE获得)显示了固体含量的向上运动,即浆料温度成比例下降。
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引用次数: 1
Experimental study of MQL applicability in ADI grinding and its influence on surface topography MQL在ADI磨削中的适用性及其对表面形貌影响的实验研究
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2023-04-04 DOI: 10.1080/13640461.2023.2198076
M. E. Furno, C. Tealdi, A. D. Sosa
ABSTRACT When workpieces require tight tolerance or a good surface finish, grinding is usually the best solution. Yet this process is characterised by generating a great amount of heat that needs to be controlled. The minimum quantity lubrication (MQL) system emerged as an alternative to the flood cooling system. Nevertheless, the employment of the former in austempered ductile iron (ADI) surface grinding is still an unexplored topic. This research seeks to experimentally study the applicability of MQL and the influence of the wheel speed and workspeed, in the surface topography of ADI samples subjected to different conditions of surface grinding. ADI surface topography was acquired, then the roughness parameters and surface hardness alterations were determined. The results show that the application of MQL in ADI surface grinding is possible. The surface roughness is similar to that of the flood cooling system and the surface hardness alterations are small.
当工件要求严格的公差或良好的表面光洁度时,磨削通常是最好的解决方案。然而,这一过程的特点是产生大量的热量,需要控制。最小量润滑(MQL)系统作为洪水冷却系统的替代方案出现。然而,前者在等温球铁(ADI)表面磨削中的应用仍然是一个未探索的话题。本研究旨在通过实验研究MQL在不同表面磨削条件下ADI样品表面形貌的适用性以及砂轮转速和工作速度的影响。获得ADI表面形貌,确定粗糙度参数和表面硬度变化。结果表明,MQL在ADI表面磨削中的应用是可行的。表面粗糙度与冷却系统相似,表面硬度变化较小。
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引用次数: 1
Activity of strontium in liquid Sr-modified Al-7Si alloy 锶在液态sr改性Al-7Si合金中的活度
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2023-03-11 DOI: 10.1080/13640461.2023.2186567
S. M. Miresmaeili, B. Nami, I. Khoubrou
ABSTRACT In the present study, the Henrian activity coefficient of strontium , dissolved in liquid Al-7Si alloy at 725–730°C has been determined to be in the order of 10−2, using the numerical thermodynamic analyses. By knowing the , formation of the compounds, Sr(OH)2 and SrH2 through the reaction of dissolved elements in Al-7Si alloy melt has been analysed. The results indicated that the free energy of the formation reaction of Sr(OH)2 and SrH2 in the alloy melt are positive at different temperatures, showing that these compounds may not be formed in the liquid aluminium alloys.
摘要在本研究中,通过数值热力学分析,确定了在725–730°C下溶解在液态Al-7Si合金中的锶的亨利活度系数为10−2。通过对溶解元素在Al-7Si合金熔体中反应生成Sr(OH)2和SrH2化合物的认识,分析了它们的形成过程。结果表明,在不同温度下,合金熔体中Sr(OH)2和SrH2形成反应的自由能为正,表明这些化合物可能不会在液态铝合金中形成。
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引用次数: 1
Effects of the superheating degree and cooling intensity on the as-cast microstructure of CP780 thin slab 过热度和冷却强度对CP780薄板坯铸态组织的影响
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2023-03-11 DOI: 10.1080/13640461.2023.2188682
X. Fang, Yonggang Yang, Wangzhong Mu, Xiao-yu Yang, Han-long Zhang, Z. Mi
ABSTRACT This paper studied the effects of the superheating degree and cooling intensity on the solidification structure of CP 780 slab. The results indicated that the equiaxed crystal ratio decreases with the increase of superheating degree and the cooling intensity. When the superheating degree increases from 15 to 25°C, the equiaxed crystal ratio drops sharply. While the equiaxed crystal ratio decreases slightly with an increasing superheating degree from 25°C to 55°C. It is further revealed that the superheating degree has a greater effect on the equiaxed crystal ratio compared with the influence of cooling intensity. Quantitative analysed the relationship among the equiaxed crystal ratio, the superheating degree and cooling intensity is in line with the Extreme 2D model. The accuracy of the model performance can reach 97.6% when predicting the equiaxed crystal ratio of CSP-CP 780 during CSP process.
本文研究了过热度和冷却强度对CP780板坯凝固组织的影响。结果表明,等轴晶率随过热度和冷却强度的增加而减小。当过热度从15°C增加到25°C时,等轴晶率急剧下降。当过热度从25°C增加到55°C时,等轴晶率略有下降。结果表明,与冷却强度的影响相比,过热度对等轴晶率的影响更大。定量分析了等轴晶率、过热度和冷却强度之间的关系,符合极限二维模型。当预测CSP过程中CSP-CP780的等轴晶率时,模型性能的准确率可达97.6%。
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引用次数: 0
Effect of Al2O3 Nano Particle Addition on Mechanical Properties and Creep Behaviour of High Pressure Die Cast AZ91-1Sr Alloy Al2O3纳米颗粒添加对高压压铸AZ91-1Sr合金力学性能和蠕变行为的影响
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2022-11-02 DOI: 10.1080/13640461.2023.2178077
Y. Ateș, Selma Özarslan, Güven Yarkadaş, Hüseyin Şevik
ABSTRACT The AZ91-1Sr alloy, the 0.5, 1 and 2 vol.% Al2O3/AZ91-1Sr nanocomposites were fabricated by high pressure die casting method and investigated the effect of nano Al2O3 particles on the mechanical properties and creep behaviour of the AZ91-1Sr alloy. Mechanical and creep tests disclosed remarkable enhancements in the yield strength, tensile strength, hardness and creep resistance of the AZ91-1Sr alloy with addition of nano Al2O3 particles. The best results were obtained in the case of the addition of 2 vol.% Al2O3 nano particles.
摘要采用高压压铸法制备了AZ91-1Sr合金、0.5、1和2vol.%的Al2O3/AAZ91-1Sr纳米复合材料,并研究了纳米Al2O3颗粒对AZ91-1Sr合金力学性能和蠕变行为的影响。机械和蠕变试验表明,添加纳米Al2O3颗粒后,AZ91-1Sr合金的屈服强度、拉伸强度、硬度和抗蠕变性能显著提高。在添加2体积%的Al2O3纳米颗粒的情况下获得了最佳结果。
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引用次数: 0
Effects of melt titanium content on the grain structure and mechanical properties of Al-5Ti-B-modified alloy 2618 熔体钛含量对Al-5Ti-B变质2618合金晶粒结构和力学性能的影响
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2022-11-02 DOI: 10.1080/13640461.2023.2177784
Zhe‐ming Zhu, Junxiu Chen, Chang-jun Wu, Ya Liu, Jianhua Wang, X. Su
ABSTRACT In this study, the effects of melt titanium content on the grain structure and mechanical properties of Al-5Ti-B-modified alloy 2618 were investigated. The results showed that when the titanium content in the melt was zero, the best modification effects were obtained when the amount of Al-5Ti-B added was 1.5 wt.%. When the amount of Al-5Ti-B added was fixed at 0.5 wt.%, the best modification effects were obtained when the melt titanium content was 0.05 wt.%. When the final titanium content of alloy 2618 was fixed at 0.1 wt.%, the best modification effect was obtained when the melt titanium content was fixed at 0.03 wt.% and the alloy was modified with 1.4 wt.% Al-5Ti-B. Considering the production cost and excellent modification effects, the optimal melting and modification treatment process for alloy 2618 are as follows: an alloy melt titanium content of 0.05 wt.% and an alloy modified with 0.5 wt.% Al-5Ti-B.
本文研究了熔体钛含量对al - 5ti - b改性合金2618晶粒组织和力学性能的影响。结果表明,当熔体中钛含量为零时,当Al-5Ti-B的加入量为1.5 wt.%时,改性效果最好。当Al-5Ti-B添加量固定在0.5 wt.%时,当熔体钛含量为0.05 wt.%时,改性效果最好。当2618合金的终钛含量为0.1 wt.%时,当熔体钛含量为0.03 wt.%时,用1.4 wt.%的Al-5Ti-B对合金进行改性,改性效果最好。考虑到生产成本和良好的变质效果,2618合金的最佳熔融变质处理工艺为:合金熔体钛含量为0.05 wt.%, Al-5Ti-B含量为0.5 wt.%。
{"title":"Effects of melt titanium content on the grain structure and mechanical properties of Al-5Ti-B-modified alloy 2618","authors":"Zhe‐ming Zhu, Junxiu Chen, Chang-jun Wu, Ya Liu, Jianhua Wang, X. Su","doi":"10.1080/13640461.2023.2177784","DOIUrl":"https://doi.org/10.1080/13640461.2023.2177784","url":null,"abstract":"ABSTRACT In this study, the effects of melt titanium content on the grain structure and mechanical properties of Al-5Ti-B-modified alloy 2618 were investigated. The results showed that when the titanium content in the melt was zero, the best modification effects were obtained when the amount of Al-5Ti-B added was 1.5 wt.%. When the amount of Al-5Ti-B added was fixed at 0.5 wt.%, the best modification effects were obtained when the melt titanium content was 0.05 wt.%. When the final titanium content of alloy 2618 was fixed at 0.1 wt.%, the best modification effect was obtained when the melt titanium content was fixed at 0.03 wt.% and the alloy was modified with 1.4 wt.% Al-5Ti-B. Considering the production cost and excellent modification effects, the optimal melting and modification treatment process for alloy 2618 are as follows: an alloy melt titanium content of 0.05 wt.% and an alloy modified with 0.5 wt.% Al-5Ti-B.","PeriodicalId":13939,"journal":{"name":"International Journal of Cast Metals Research","volume":null,"pages":null},"PeriodicalIF":1.4,"publicationDate":"2022-11-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"47552184","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
期刊
International Journal of Cast Metals Research
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