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Mechanism of P-wave promoting the solidification feeding in the low-pressure casting of ZL205A alloy p波促进ZL205A合金低压铸造凝固喂入的机理
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2020-08-06 DOI: 10.1080/13640461.2020.1804168
Guixin Dai, Shi-ping Wu, Wei Chen, Xixi Huang
ABSTRACT The effect of P/S-wave on the solidification feeding and the mechanism of vibration promoting the solidification feeding in the low-pressure casting are discussed in the paper. The casting defects were analysed by X-ray non-destructive testing and the buoyancy method. It can be found that the compactness of casting is greatly improved by vibration. In the solidification feeding, according to vibration theory, P-wave will play a decisive role. When the transmission direction of P-wave is perpendicular to the feeding direction, it will lead to the alternation of dense-sparse state in the solidification system. When feeding is blocked, in the sparse state, the diameter of the feeding channel will increase, so that the pressure loss of feeding decreases. At the feeding end, the feeding pressure will make the solidification feeding again. On the contrary, vibration can’t further promote the feeding in the dense state.
本文讨论了P/ s波对低压铸造凝固喂料的影响以及振动促进凝固喂料的机理。采用x射线无损检测和浮力法对铸件缺陷进行了分析。结果表明,振动大大提高了铸件的致密性。在凝固喂料过程中,根据振动理论,纵波将起决定性作用。当纵波的传播方向与进料方向垂直时,将导致凝固系统中密疏状态的交替。当进料受阻时,在稀疏状态下,进料通道直径增大,使进料压力损失减小。在加料端,加料压力将使凝固再次加料。反之,在致密状态下,振动不能进一步促进进给。
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引用次数: 2
strain induced melt activation (SIMA): original concept, its impact and present understanding 应变诱发熔体激活(SIMA):最初的概念,它的影响和目前的理解
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2020-08-01 DOI: 10.1080/13640461.2020.1801561
F. Czerwinski
ABSTRACT The concept of converting dendritic structures into globular morphologies through solid-state deformation, termed as strain-induced melt activation (SIMA), is assessed. Although the original invention defined the specific two-stage deformation scenario, almost four decades of extensive research, involving a variety of ferrous and non-ferrous alloys, subjected to conventional and severe plastic deformations, caused its evolution. According to present understanding, any deformation of cast structures with a strain level sufficient to trigger recrystallisation leads to dendrite-to-globule transition during subsequent partial melting. It is proposed that the SIMA term should not only be associated with the particular deformation scenario but should be seen as a broad synonym for a variety of thermomechanical treatments, explored for controlling the solidification microstructure. Such an updated definition expands applicability of the SIMA concept from bulk billets to coarse particulates and fine powders.
通过固态变形将枝晶结构转化为球状形态的概念,称为应变诱导熔体激活(SIMA),进行了评估。虽然最初的发明定义了具体的两阶段变形场景,但近四十年的广泛研究,涉及各种黑色和非黑色金属合金,遭受常规和严重的塑性变形,导致了它的发展。根据目前的理解,任何足以触发再结晶的应变水平的铸造组织的变形都会导致在随后的部分熔化过程中枝晶到球的转变。本文提出,SIMA一词不仅应与特定的变形情景相关联,而且应被视为用于控制凝固组织的各种热处理的广义同义词。这样一个更新的定义扩展了SIMA概念的适用性,从散装坯料到粗颗粒和细粉末。
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引用次数: 9
Investigations on the suitability of banana peel powder as an alternative additive in synthetic green sand moulding system 香蕉皮粉作为合成绿砂成型系统替代添加剂的适用性研究
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2020-07-29 DOI: 10.1080/13640461.2020.1796294
V. Siddharth, D. Rao, B. R. Ramana Murthy
ABSTRACT An experimental study focused on the determination of mechanical properties of synthetic green sand system using Nagavali river sand by adding banana peel powder as an additive. Compression strength, shear strength, mould hardness bulk density and permeability are the various properties found in the laboratory following standard testing procedures. Sand aggregate is prepared by mixing the bentonite as binder and banana peel powder as an additive to the silica sand in various amounts. Encouraging results in terms of strength and hardness are obtained by testing the standard sand samples. In fact, the properties exhibited are almost similar to the values obtained by addition of 2% dextrin as an additive to the sand aggregate. Since the banana peel powder can be easily prepared which is most economical in terms of cost compared with dextrin, that can be an alternative additive in preparing the sand moulds to obtain adequate strength and hardness.
以纳加瓦里河砂为原料,添加香蕉皮粉作为添加剂,研究了合成绿砂体系的力学性能。抗压强度、抗剪强度、模具硬度、体积密度和渗透性是在实验室按照标准测试程序发现的各种性能。以膨润土为粘结剂,以香蕉皮粉为添加剂,以不同的量加入到硅砂中,制备砂骨料。通过对标准砂样的强度和硬度测试,取得了令人鼓舞的结果。事实上,所表现出的性能几乎与添加2%糊精作为砂骨料添加剂所获得的值相似。由于香蕉皮粉可以很容易地制备,与糊精相比在成本上是最经济的,因此可以作为制备砂模的替代添加剂,以获得足够的强度和硬度。
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引用次数: 5
On the heterogeneous nucleation pressure for hydrogen pores in liquid aluminium 铝液中氢孔的非均匀形核压力
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2020-07-21 DOI: 10.1080/13640461.2020.1797335
M. Tiryakioğlu
ABSTRACT Heterogeneous nucleation based on the spherical cap model has been used in this study to evaluate nucleation pressure and the number of hydrogen atoms necessary for nucleation. Calculations have shown that the minimum heterogeneous nucleation pressure that can be achieved is in the order of 1 GPa, which is four orders of magnitude larger than the values assumed in the literature. Implications of the results are discussed.
摘要基于球帽模型的非均匀成核已被用于评估成核压力和成核所需的氢原子数。计算表明,可以实现的最小非均匀成核压力约为1GPa,比文献中假设的值大四个数量级。讨论了结果的含义。
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引用次数: 9
Effect of cast iron microstructure on adherence of an epoxy protection 铸铁组织对环氧保护层附着力的影响
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2020-06-08 DOI: 10.1080/13640461.2020.1778151
A. Freulon, A. T. Trinh, J. Lacaze, B. Malard, K. Vu
ABSTRACT To study the influence of the microstructure of cast iron on the adhesion of an epoxy coating, ferritic, pearlitic and austempered samples were prepared in as-received, polished and oxidised states. A pull-off test (dry adhesion) was performed before immersing in water while the cross-cut test was made after 24 days of exposition in distilled water (wet adhesion). X-rays were combined with optical microscopy (LOM) and scanning electron microscopy (SEM) for surface analysis. The adhesion of the epoxy coating on the cast iron surface firstly depends on the roughness of the surface; polished samples showed high adherence by comparison with as-received samples. On the oxidised samples, the surface oxide significantly improves the adhesion of the coating in both dry and wet states for all three sample microstructure. The presence of carbide in the structure was observed to decrease adherence.
摘要:为了研究铸铁微观组织对环氧涂层附着力的影响,分别制备了铁素体、珠光体和等温体样品,分别处于接收态、抛光态和氧化态。在浸水前进行拉脱试验(干粘附),在蒸馏水中暴露24天后进行横切试验(湿粘附)。x射线结合光学显微镜(LOM)和扫描电镜(SEM)进行表面分析。环氧涂层在铸铁表面的附着力首先取决于表面的粗糙度;与收到的样品相比,抛光样品显示出较高的粘附性。在氧化后的样品上,表面氧化物显著提高了涂层在干湿两种状态下的附着力。观察到组织中碳化物的存在降低了粘附性。
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引用次数: 1
Surface modification of ductile iron produced by an innovative in-situ casting technique 采用创新原位铸造技术生产球墨铸铁的表面改性
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2020-05-03 DOI: 10.1080/13640461.2020.1766278
E. Mardaras, R. González-Martínez, R. Bayón, L. Nastac, S. Méndez
ABSTRACT In this study, a chromium carbide layer was fabricated by an in-situ casting technique on ductile iron cast components. The procedure consists of (i) applying a ferrochrome slurry at the surfaces of silica sand moulds to create a surface layer (e.g. coating) and (ii) use a ductile iron alloy to cast the coated moulds. The microstructure of the realised surface layer was characterised and analysed via Scanning Electron Microscopy (SEM), optical microscopy (OM) and X-ray Diffraction (XRD).The corrosion behaviour of the samples was analysed by an electrochemical method using 0.03 M NaCl. The wear tests and Vickers hardness measurements were performed to determine the properties of the surface layer. It was determined that the layer is composed of chromium carbide (Cr7C3), ledeburite and pearlite. The ‘chromium carbide’constituent improved significantly both the wear resistance and the hardness of the surface layer. Electrochemical measurements have indicated that the carbide-based layer exhibits a lower corrosion resistance than the substrate (e.g. casting).
采用原位铸造技术在球墨铸铁件表面制备碳化铬层。该过程包括(i)在硅砂模具表面涂上铬铁浆料以形成表面层(例如涂层)和(ii)使用球墨铁合金铸造涂层模具。通过扫描电子显微镜(SEM)、光学显微镜(OM)和x射线衍射仪(XRD)对实现的面层微观结构进行了表征和分析。用电化学方法分析了样品在0.03 M NaCl溶液中的腐蚀行为。进行了磨损试验和维氏硬度测量,以确定表面层的性能。测定该层由碳化铬(Cr7C3)、莱氏体和珠光体组成。碳化铬成分显著提高了合金的耐磨性和表层硬度。电化学测量表明,碳化物基层的耐腐蚀性低于基材(如铸件)。
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引用次数: 3
Microstructural, mechanical and tribological analysis of functionally graded copper composite 功能梯度铜复合材料的显微组织、力学和摩擦学分析
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2020-05-03 DOI: 10.1080/13640461.2020.1769318
R. N, M. Sam
ABSTRACT Functionally graded Cu-10Sn-5Ni/10B4C composite was fabricated using horizontal centrifugal casting. Microstructural and mechanical properties were superior at reinforcement-rich inner zone where wear tests were conducted based on response surface methodology five-level run order, using pin on disc tribometer. Results showed that wear rate increases linearly with increase in load and sliding velocity whereas with increased sliding distance, it increases non-linearly with reduced slope. Minimum wear is observed at optimum combination of load (10 N), velocity (1 m/s) and sliding distance (500 m). Worn surfaces were analysed using scanning electron microscope to determine the wear mechanisms. Results concluded applied load as the major influential parameter over wear rate leading to occurrence of deep grooves along with delamination at higher loads and shallow grooves along the sliding direction at lower loads. Fabricated composite proves the ability to replace conventional materials for automotive sliding applications, providing improved wear characteristics at dry sliding conditions.
采用水平离心铸造法制备了Cu-10Sn-5Ni/10B4C功能梯度复合材料。在富含钢筋的内部区域,使用销盘式摩擦计,基于响应面法五级运行顺序进行磨损试验,微观结构和机械性能优越。结果表明,磨损率随着载荷和滑动速度的增加呈线性增加,而随着滑动距离的增加,磨损率则随着坡度的减小呈非线性增加。在载荷(10N)、速度(1m/s)和滑动距离(500m)的最佳组合下,磨损最小。使用扫描电子显微镜对磨损表面进行分析,以确定磨损机制。结果表明,外加载荷是影响磨损率的主要参数,导致在较高载荷下出现深槽和分层,在较低载荷下出现沿滑动方向的浅槽。制造的复合材料证明了在汽车滑动应用中取代传统材料的能力,在干燥滑动条件下提供了改进的磨损特性。
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引用次数: 4
Measurement and simulation of residual stresses in grey cast iron as a function of shake-out temperature 灰口铸铁残余应力随出砂温度变化的测量与模拟
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2020-05-03 DOI: 10.1080/13640461.2020.1766279
P. Schmidt, M. Wessén, M. Lundberg, Z. Diószegi, E. Persson, Anton Marberg
ABSTRACT A high shake-out temperature after casting is beneficial from a production point of view due to the need of a shorter cooling line in the foundry. However, a higher shake-out temperature might also lead to increased residual stresses due to faster cooling. In order to get a good agreement between simulated and measured temperature curves it is important to adjust material data and heat transfer coefficients accordingly. A reduction of the thermal conductivity of the sand by 25% and a drastically increased HTC were the main adjustments. From the residual stress simulation, the most important lesson learned was the necessity to include the sand in the calculation. Especially internal sand cores can greatly restrict the thermal contraction of the casting. After this fine-tuning of the simulation a good agreement with measurements was obtained. It could be verified that an increased shake-out temperature will lead to significantly increased residual stresses.
从生产的角度来看,铸造后的高脱砂温度是有益的,因为铸造过程中需要较短的冷却线。然而,较高的脱砂温度也可能由于更快的冷却而导致残余应力增加。为了使模拟温度曲线与实测温度曲线吻合较好,对材料数据和传热系数进行相应的调整是很重要的。主要的调整是将沙子的导热系数降低了25%,并大幅增加了HTC。从残余应力模拟中得到的最重要的教训是必须将砂土纳入计算。特别是内部砂芯可以极大地限制铸件的热收缩。经过对仿真的微调,得到了与实测结果较好的吻合。可以证实,提高脱砂温度将导致残余应力显著增加。
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引用次数: 2
Investigation of the surface quality and dimensional accuracy of polymer patterns produced by selective laser sintering (SLS) method for investment casting (IC) 熔模铸造用选择性激光烧结(SLS)法制备聚合物图案的表面质量和尺寸精度研究
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2020-05-03 DOI: 10.1080/13640461.2020.1773053
G. Özer, Burçin Özbay, Z. Öter, G. Tarakci, M. S. Yılmaz, M. Bulduk, E. Koç, S. Acar, K. Güler
ABSTRACT In this study, Polymer (Primecast® 101-EOS)patterns were produced with the EOS Formiga P110 system, and these patterns were compared with conventional wax patterns using their suitability for the investment casting (IC) method. Besides, Scanning Electron Microscope (SEM) and Thermal Analysis (DSC and TGA) were applied produced to investigate the properties of Primecast® patterns and their suitability for the IC. A356 aluminium alloy castings were produced in a Vacuum-Assisted Casting (VAC) machine, and graded precision casting method using conventional wax and Primecast® patterns and surface roughness and dimensional accuracy measurements were carried out on the patterns and cast parts. In light of the data obtained from the study, Primecast® powder is thought to have several advantages for the ceramic shell IC method.
在本研究中,使用EOS Formiga P110系统生产了聚合物(Primecast®101-EOS)模型,并将这些模型与传统蜡模进行了比较,以确定它们是否适合熔模铸造(IC)方法。此外,采用扫描电镜(SEM)、热分析(DSC)和热重分析(TGA)研究了Primecast®花纹的性能及其在集成电子器件中的适用性。在真空辅助铸造(VAC)机上生产A356铝合金铸件,采用常规蜡和Primecast®花纹的分级精密铸造方法,对花纹和铸件进行了表面粗糙度和尺寸精度测量。根据从研究中获得的数据,Primecast®粉末被认为具有陶瓷壳IC方法的几个优点。
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引用次数: 10
Assessment of microstructure effects on tensile behaviour in silicon strengthened ductile irons produced through different cooling rates 不同冷却速率对硅强化球墨铸铁拉伸性能的微观组织影响评价
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2020-05-03 DOI: 10.1080/13640461.2020.1757917
G. Angella, R. Donnini, F. Zanardi
ABSTRACT A two diagram procedure was used to assess the microstructure effects on tensile strain hardening in different silicon strengthened ductile irons produced through different cooling rates. In the Matrix Assessment Diagram, the data from different ductile irons were identified through lines. While with Si 2.5 wt-% the intercept of the best fitting line was positive in agreement with the physical meaning of strain hardening, the intercept decreased with increasing silicon content and decreasing cooling rate, becoming unexpectedly negative with Si 4.5 wt-% and slow cooling rates. The negative intercepts were found to be related to graphite degeneracy. In the Integrity Assessment Diagram the effect of microstructure on ductility was investigated, reporting that ductility was reduced significantly by graphite degeneracy. So the two diagram procedure that was first proposed to classify ductile irons with different chemical compositions and production routes, can also indicate the presence of graphite degeneracy in ductile irons.
摘要采用两图程序评估了不同冷却速率下生产的不同硅强化球墨铸铁的微观结构对拉伸应变硬化的影响。在矩阵评估图中,不同球墨铸铁的数据通过线条进行识别。当Si为2.5 wt%时,最佳拟合线的截距为正,这与应变硬化的物理意义一致,但截距随着硅含量的增加和冷却速率的降低而降低,当Si为4.5 wt%和冷却速率缓慢时,截距出乎意料地变为负。发现负截距与石墨退化有关。在完整性评估图中,研究了微观结构对延展性的影响,报告称石墨退化显著降低了延展性。因此,首次提出的对不同化学成分和生产路线的球墨铸铁进行分类的两图程序,也可以表明球墨铸铁中存在石墨退化。
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引用次数: 4
期刊
International Journal of Cast Metals Research
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