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Effect of friction stir processing on microstructural and mechanical properties of lightweight composites and cast metal alloys – A review 搅拌摩擦处理对轻质复合材料和铸造金属合金组织和力学性能的影响
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-11-02 DOI: 10.1080/13640461.2021.2014667
A. Srivastava, N. Kumar, Ambuj Saxena, S. Tiwari
ABSTRACT Friction stir processing (FSP) is a solid-state processing method that can be used as a microstructural modifier or a post-processing technique. It can be applied to refine the grain structure. It is an eco-friendly manufacturing approach with negligible harmful gases and can be applied to all types of engineering materials. With the continuous development in FSP, now it is used to develop surface composites. The ability to refine the grain structure and uniform dispersion of reinforcement particles with improved mechanical and microstructural properties make it preferable over most of the manufacturing methods. The present work highlights the mechanism of FSP, the effect of dependent and independent process parameters, tool parameters and temperature variation in different zones of the stirring. It also focused on the microstructural features and effect of FSP on mechanical properties such as tensile strength and microhardness of the lightweight composites and cast alloys.
搅拌摩擦加工(FSP)是一种固态加工方法,可以用作微结构改性剂或后处理技术。它可以用于细化晶粒组织。这是一种环保的制造方法,有害气体可以忽略不计,可以应用于所有类型的工程材料。随着FSP技术的不断发展,目前已被用于表面复合材料的研制。细化晶粒结构和均匀分散增强颗粒的能力与改进的机械和微观组织性能使其优于大多数制造方法。本文重点研究了FSP的机理、依赖和独立工艺参数、工具参数和搅拌不同区域温度变化的影响。研究了FSP的微观组织特征及其对轻质复合材料和铸造合金抗拉强度和显微硬度等力学性能的影响。
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引用次数: 7
The investigation of microstructure and high temperature mechanical properties of novel Mg-Al-Sn-Ce alloy produced by HPDC HPDC法制备新型Mg-Al-Sn-Ce合金的显微组织和高温力学性能研究
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-09-23 DOI: 10.1080/13640461.2021.1981034
Rezzan Ördek, L. C. Kumruoglu, Hüseyin Şevik
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引用次数: 0
In-house design of forced convection direct chill casting simulator for casting immiscible Al-Sn alloys 非混相铝锡合金强制对流直接冷铸造模拟器的内部设计
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-08-25 DOI: 10.1080/13640461.2021.1970937
Deepak Patel, A. Kundu, Arjun Kundu, P. Biswas, H. Kotadia, A. Mallik, S. Das
ABSTRACT Al-Sn immiscible alloys possess enhanced tribological properties with increased fatigue strength, which makes them competent among self-lubricating bearing materials. In the present work, a direct chill (DC) casting simulator has been designed and manufactured to cast Al-Sn alloy by forced convection technology. The study embodies two different mechanisms for mechanical forced convection (MFC) by: (i) high shear (HS) rotor-stator device, (ii) conventional stirrer (CS) without stator. Shearing rate of 800 rpm for 60 seconds were kept constant for both the cases. Severe segregation of Sn has been observed in CS-DC cast billet due to prevailed phase separation and gravity sedimentation of Sn-rich phase from Al matrix. However, in the case of HS-DC cast billet uniform distribution of Sn and fine equiaxed grains throughout the volume of the billet has been achieved.
摘要Al-Sn不混溶合金具有增强的摩擦学性能和提高的疲劳强度,这使其在自润滑轴承材料中具有竞争力。本工作设计并制造了一种采用强制对流技术铸造铝锡合金的直接激冷(DC)铸造模拟装置。该研究体现了机械强制对流(MFC)的两种不同机制:(i)高剪切(HS)转子-定子装置,(ii)无定子的传统搅拌器(CS)。对于这两种情况,800rpm持续60秒的剪切速率保持恒定。在CS-DC铸坯中,由于富锡相与Al基体的普遍相分离和重力沉降,观察到锡的严重偏析。然而,在HS-DC铸坯的情况下,已经实现了Sn和细小等轴晶粒在整个铸坯体积中的均匀分布。
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引用次数: 1
A new Ductile Iron for mechanically and thermally strained rolls Part 1: Simulation-based process characterization of hot rolling 一种用于机械和热应变轧辊的新型球墨铸铁。第1部分:基于模拟的热轧工艺表征
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-08-16 DOI: 10.1080/13640461.2021.1965738
M. Liepe, S. Duwe, Martin Schrumpf, R. Bähr, B. Tonn
ABSTRACT When designing a new material for hot rolling rolls, it is necessary to be aware of the conditions in the later utilisation phase. The first step is to quantify stresses, and temperatures the material must tolerate operating in the rolling mills. These characteristics are evaluated by direct measurements and hot rolling simulations. Simulations targeted the identification of the temporal and spatial temperature distribution permeating the roll during the entire rolling process. As a major influence varying cooling conditions had to be accounted for roll temperatures. As an output value the minimum yield stress was identified – the determining factor for the development of a high strength roll material for cast rolls.
在设计一种用于热轧轧辊的新材料时,有必要了解后期利用阶段的条件。第一步是量化应力,以及材料在轧机中必须承受的温度。通过直接测量和热轧模拟对这些特性进行了评价。模拟的目标是识别整个轧制过程中贯穿轧辊的温度时空分布。作为一个主要的影响,不同的冷却条件必须考虑到轧辊温度。作为一个输出值,确定了最小屈服应力,这是开发高强度铸轧轧辊材料的决定因素。
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引用次数: 1
A new ductile iron for mechanically and thermally strained rolls Part 2: material development varying Ni, Mo, Cr content using DoE 一种用于机械和热应变轧辊的新型球墨铸铁。第二部分:利用DoE改变Ni, Mo, Cr含量的材料研制
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-08-07 DOI: 10.1080/13640461.2021.1962639
S. Duwe, M. Liepe, Martin Schrumpf, B. Tonn, R. Bähr
ABSTRACT For manufacturing of steel wires, tubes and profiles in hot rolling mills, the toughest conditions occur in the front rolling stands where the mechanical load comes along with a constant change of hot rolling stock and cooling liquid. Conventional roll materials as pearlitic or acicular cast irons are not able to overcome these intense conditions because of their lack of ductility. A fine selection of alloying elements leads to a new material with a microstructure uniting bainite, austenite and martensite inducing high hardness and strength, without lacking elongation. For this purpose, a full-factorial design of experiments was created consisting of three alloying elements in two concentrations each. The alloys were cast, heat-treated and underwent extensive investigations on mechanical properties and microstructure. The results were analysed and implemented in mathematical models whose combination and optimisation led to the identification of the ideal alloy meeting the required strength, hardness and elongation.
对于在热轧机中制造钢丝、钢管和型材,最苛刻的条件发生在前轧制台中,在这里,机械负荷伴随着热轧车辆和冷却液的不断变化。传统的轧辊材料,如珠光体或针状铸铁,由于其缺乏延展性,无法克服这些激烈的条件。通过对合金元素的精细选择,形成了一种结合贝氏体、奥氏体和马氏体的新材料,具有高硬度和高强度,同时又不缺乏伸长率。为此,创建了一个全因子实验设计,由三种合金元素以两种浓度组成。合金经过铸造、热处理,并进行了广泛的力学性能和显微组织研究。结果在数学模型中进行了分析和实现,这些模型的组合和优化导致了满足强度、硬度和伸长率要求的理想合金的识别。
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引用次数: 1
Solid-state phase transformation of ductile cast iron during electroslag remelting cladding 电渣重熔熔覆球墨铸铁的固相转变
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-06-26 DOI: 10.1080/13640461.2021.1945221
Yulong Cao, Yan-wu Dong, Guangqiang Li, Zhou-hua Jiang, Z. Zhao
ABSTRACT A bimetallic composite roll with the cladding layer of high-speed steel (HSS) and the roll core of ductile cast iron (DCI) was manufactured by the electroslag remelting cladding (ESRC) technology, and the changes in the graphite morphology, matrix structure, and mechanical properties of the DCI core before and after the ESRC process were compared. The DCI core was first heated to a very high temperature and then cooled down to room temperature during ESRC which led to a deteriorative graphite morphology with a low spheroidisation rate, a large size, and a nonuniform distribution and also caused a solid-state phase transformation of the matrix structure from lamellar pearlite + few carbides to bainite + large amounts of carbides. Based on the changes of graphite sphericity, matrix structure, carbides content, the tensile strength and impact toughness of DCI before and after the ESRC process changed from 458 MPa, 3.02 J/cm2 to 417 MPa, 5.74 J/cm2, respectively.
采用电渣重熔熔覆(ESRC)技术制备了以高速钢(HSS)包覆层和球墨铸铁(DCI)辊芯为包覆层的双金属复合轧辊,比较了ESRC工艺前后DCI辊芯石墨形貌、基体组织和力学性能的变化。在ESRC过程中,DCI芯先加热到高温,然后冷却到室温,导致石墨形貌恶化,球化率低,尺寸大,分布不均匀,并且导致基体结构从片层珠光体+少量碳化物向贝氏体+大量碳化物转变。基于石墨球度、基体结构、碳化物含量的变化,ESRC工艺前后DCI的抗拉强度和冲击韧性分别从458 MPa、3.02 J/cm2变化到417 MPa、5.74 J/cm2。
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引用次数: 0
Design and optimisation of die casting process for heavy-duty automatic transmission oil circuit board 重型自动变速器油线路板压铸工艺设计与优化
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-03-04 DOI: 10.1080/13640461.2021.1904673
Huaichao Wu, Xuanping Yang, Gang Cao, Limei Zhao, Lv Yang
ABSTRACT In this study, HPDC is introduced into the production of oil circuit board, aiming to solve forming defects and provide a complete design concept for the exploitation of die-casting process in large castings. First, the die-casting die was designed and its rationality was verified, but the unreasonable selection of injection process parameters caused casting non-conformance. Next, the experimental data of L25 orthogonal array of Taguchi method were used as training samples and the porosity of the die-cast part was examined in relation to casting variable parameters. Specifically, the velocity, temperature and injection pressure were mainly investigated, while the mathematical model passed the test of accuracy. Finally, Particle Swarm Optimisation (PSO) algorithm was used to optimise the model, achieving minimum porosity. The results have shown that the PSO algorithm optimisation results are better than the one produced by the Taguchi method, providing a significant improvement over the pre-optimisation results.
本研究将高压直流成形技术引入到油线板的生产中,旨在解决成型缺陷,为大型铸件压铸工艺的开发提供完整的设计理念。首先,设计了压铸模具并验证了模具的合理性,但由于注塑工艺参数的选择不合理,导致铸件不合格。其次,以田口法L25正交阵列的实验数据作为训练样本,考察了压铸件的孔隙率与铸造变量参数的关系。具体来说,主要研究了速度、温度和注射压力,数学模型通过了精度检验。最后,利用粒子群优化算法(PSO)对模型进行优化,实现孔隙度最小。结果表明,粒子群优化算法的优化结果优于田口方法的优化结果,比预优化结果有显著改善。
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引用次数: 2
Measurement of Darcian Permeability of foundry sand mixtures 铸造砂混合物达西渗透率的测量
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-03-04 DOI: 10.1080/13640461.2021.1917890
D. Sundaram, József Tamás Svidró, A. Diószegi, Judit Svidró
ABSTRACT Gas permeability of moulds and cores is an important factor to consider in the casting process. In foundries, gas permeability is measured by using instruments which give dimensionless numbers. This approach enables the comparison of values between samples and is often not quantified in units. In this study, a custom-made measurement system is introduced that applies Darcy’s law, where pressure gradients for different flow rates are studied. The Darcian permeability in standard cylindrical samples was determined using a method that is familiar with those in earth sciences. Two types, steady-state and unsteady-state approaches were used for the calculations, and the difference in permeability values generated by these two methods is discussed. The results of a silica sand sample with furan resin and a 3D-printed sample that consists of artificial granulous material with phenolic resin were compared.
模芯透气性是铸造过程中需要考虑的一个重要因素。在铸造厂,气体渗透性的测量是用无量纲数字的仪器。这种方法可以比较样品之间的值,并且通常不以单位量化。本文介绍了一种应用达西定律的定制测量系统,研究了不同流量下的压力梯度。标准圆柱形样品的达西渗透率是用一种熟悉的地球科学方法测定的。采用稳态和非稳态两种方法进行计算,并讨论了两种方法产生的渗透率值的差异。比较了呋喃树脂硅砂样品和酚醛树脂人工颗粒材料3d打印样品的结果。
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引用次数: 4
On estimating the hydrogen solubility in solid aluminium alloys and the hydrogen solubility difference between the liquidus and solidus temperatures 关于氢在固态铝合金中溶解度的估算以及液相线和固相线温度之间的氢溶解度差异
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-03-04 DOI: 10.1080/13640461.2021.1912950
M. Tiryakioğlu
ABSTRACT The solubility of hydrogen in solid binary aluminium alloys has been investigated with data from the literature. As in liquid binary alloys, analysis has shown the effect of Cu, Mg, Si and Zn additions on normalised hydrogen solubility can be estimated by using exponential fits. The method developed previously to estimate hydrogen solubility in liquid commercial alloys has been extended to alloys in their solid state. Estimates for hydrogen solubility at the liquidus and solidus temperatures for five commercial alloys have been calculated. Estimates of the hydrogen solubility difference between liquid and solid alloys have shown that (i) the 206 alloy behaves exactly like pure aluminium (ii) 319 and A356 have much lower differences than pure aluminium, and (iii) hydrogen solubility at the solidus temperature is higher than at the liquidus temperature in alloy 380 and 383.
摘要利用文献资料研究了氢在固态二元铝合金中的溶解度。与液态二元合金一样,分析表明,添加Cu、Mg、Si和Zn对归一化氢溶解度的影响可以通过指数拟合来估计。先前开发的用于估计氢在液态商业合金中溶解度的方法已扩展到固态合金。对五种商用合金在液相线和固相线温度下的氢溶解度进行了估算。对液体和固体合金之间的氢溶解度差异的估计表明,(i)206合金的行为与纯铝完全相似(ii)319和A356具有比纯铝低得多的差异,以及(iii)合金380和383中在固相线温度下的氢溶解度高于在液相线温度下。
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引用次数: 3
Phase transformation of austempered and quench-tempered gray cast irons under laser surface hardening treatment 奥氏体和调质灰铸铁在激光表面硬化处理下的相变
IF 1.4 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-03-04 DOI: 10.1080/13640461.2021.1898150
Bingxu Wang, Yuming Pan, G. Barber, Rui Wang
ABSTRACT In this research, the effects of laser surface hardening treatment on the phase transformation of austempered and quench-tempered grey cast irons were investigated. It was found that there were four zones in the matrix of austempered grey cast iron and three zones in the matrix of quench-tempered grey cast iron produced by the laser hardening process. Both cast irons had central laser-hardened zones containing ledeburite (Zone 1) and heat-affected zones (Zone 2) containing martensite. For austempering, an additional heat-affected zone (Zone 3) consisting of tempered ausferrite and a substrate (Zone 4) consisting of ausferrite was formed in the matrix, the dimensions of the laser-hardened and heat-affected regions were independent of the austempering and tempering temperatures. The results reported in this work could be used as a valuable reference for future research on laser-hardened grey cast iron applications. For quench tempering, the substrate (Zone 4) consisted of tempered martensite. Additionally
摘要本研究研究了激光表面硬化处理对等温和调质灰口铸铁相变的影响。结果表明,等温灰口铸铁的基体中存在4个区,激光淬火法灰口铸铁的基体中存在3个区。两种铸铁的中心激光硬化区含有莱氏体(区1)和热影响区(区2)含有马氏体。对于等温回火,在基体中形成了由回火奥铁素体组成的额外热影响区(区3)和由奥铁素体组成的衬底(区4),激光硬化区和热影响区的尺寸与等温回火温度无关。研究结果可为进一步研究激光硬化灰口铸铁的应用提供参考。淬火回火时,基体(区4)由回火马氏体组成。另外
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引用次数: 1
期刊
International Journal of Cast Metals Research
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