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Joint-design effect on the metallurgical and mechanical behavior of duplex stainless steel welds 接头设计对双相不锈钢焊缝冶金性能和力学性能的影响
Pub Date : 2022-11-03 DOI: 10.4314/ijest.v14i2.3
R. Dhiman, Sorabh Singhal, R. Saxena
In the present investigation, the influence of joint design on the microstructure and the mechanical properties of SAF 2205 duplex stainless steel welds are reported. Plates with two different joint designs were welded using the gas tungsten arc welding process. To investigate the sole effect of joint design, the joints were designed in such a way that both joints have similar groove volumes. The weldments were investigated for microstructural characterization, ferrite content, and microhardness study; later, they were subjected to Charpy V-notch impact test, transverse tensile test, and fatigue testing in order to investigate the mechanical performance. Both the weld joints were able to achieve 100% joint efficiency in view of the transverse tensile test. Different weld joint configurations demonstrated the influence of the differential heat dissipation characteristics of the joints, evident from different morphological features revealed through optical microscopy of the weldment. The welding affected the ferrite(α)-austenite(γ) ratio of the weld metals and differed the welds in terms of ferrite content in the root and weld pass. The weld zone of the U-joint showed a 65.8% ferrite fraction and thus showed 18% more hardness as compared to the V-joint, while the V-joint had the highest yield stress of 617 MPa. The study revealed that the U-joint performed better in comparison to the V-joint in terms of microhardness, impact toughness, and fatigue behavior. The U-joint could resist around 15% more fatigue cycles than the V-joint under high cycle fatigue.
本文研究了接头设计对SAF 2205双相不锈钢焊缝组织和力学性能的影响。采用钨气弧焊工艺对两种不同接头设计的钢板进行了焊接。为了研究节理设计的唯一影响,节理的设计使两个节理具有相似的凹槽体积。对焊接件进行了显微组织表征、铁素体含量和显微硬度研究;随后进行了夏比v形缺口冲击试验、横向拉伸试验和疲劳试验,以研究其力学性能。从横向拉伸试验来看,两个焊缝都能达到100%的连接效率。不同的焊接接头形态对接头的不同散热特性产生了影响,这一点从焊件的光学显微镜观察到的不同形貌特征可以看出。焊接影响焊缝金属的铁素体(α)-奥氏体(γ)比,焊缝根部和焊道铁素体含量不同。u型接头焊缝区铁素体含量为65.8%,硬度比v型接头高18%,而v型接头的屈服应力最高,为617 MPa。研究表明,与v型接头相比,u型接头在显微硬度、冲击韧性和疲劳性能方面表现更好。在高周疲劳下,u型接头的抗疲劳次数比v型接头多15%左右。
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引用次数: 0
A process capability index for zero-inflated processes 零膨胀过程的过程能力指标
Pub Date : 2022-11-03 DOI: 10.4314/ijest.v14i2.1
Surajit Pal, S. Gauri
The proportion of zero defect (ZD) outputs is as an integral characteristic of a zero-inflated (ZI) process or high quality process. Different ZI processes can almost equally satisfy the same USL of number of defects but they can produce substantially different proportions of ZD products. The application of conventional method for process capability evaluation fails to discriminate these processes because in the conventional method, the process capability is evaluated taking into consideration the USL of number of defects only. In this paper, a new measure of process capability for ZI processes is proposed that can truly discriminate different ZI processes taking into account the USL of number of defects as well as the proportion of ZD units produced in these processes. In the proposed approach, at first a measure of process capability index (PCI) with respect to the USL is computed, and then the overall PCI is obtained by multiplying it with an appropriately defined multiplying factor. A real-life application is presented.
零缺陷(ZD)输出的比例是零膨胀(ZI)工艺或高质量工艺的一个整体特征。不同的ZI工艺几乎可以同样地满足相同的缺陷数量的USL,但它们可以生产出实质上不同比例的ZD产品。传统的过程能力评价方法仅考虑缺陷数的USL,无法对这些过程进行区分。本文提出了一种新的基于缺陷数USL以及在这些过程中产生的ZD单元的比例的工序能力度量方法,该方法可以真正区分不同的工序。在该方法中,首先计算过程能力指数(PCI)与USL的度量,然后通过将其与适当定义的乘数相乘得到总体PCI。给出了一个实际应用。
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引用次数: 0
Optimization of vibration amplitude ratio of face mill tool of VMC and analysis with design expert to endorsing shim design VMC端面铣刀振动幅值比的优化及与设计专家的分析,为垫片设计提供依据
Pub Date : 2022-11-03 DOI: 10.4314/ijest.v14i2.5
Nayana B. Gandhi, D. Pandya
This paper presents the concept, design and development of shim (passive damper) to improve the stability for high spindle speed machine operation of face mill tool. The objective of this paper is to learning the dynamic behavior of a face mill tool on VMC with dissimilar types of shims which cover investigation of dynamic motion behavior of the face mill tool, the behavior of different types of shim design and behavior of vibration by using the amplitude ratio method and analysis by a Design Expert. Research work supported computational analysis with Ansys, 35 VMC experimental records and analyzed by ANOVA/Design Expert with different type of shims to observe a dynamic behavior of chatter. It include of the effect of process parameters like Cutting speed (250,200,150 m/min), feed per tooth (0.05, 0.1, 0.15mm/tooth), depth of cut (1.2 mm, 1.0 mm, 0.8 mm), and different types of materials (shims) for face mill tool on VMC, for analyzing the responses like amplitude ratio in X – direction, Y- direction with ANOVA and optimizing for AISI 2062 steel by Design Expert. An experimental methodology was developed using the DOE (Design of experiment) technique. The optimum factorial method was used to design an orthogonal array of four factors having three levels. Here, the main results are based on amplitude ratio, ANOVA analysis and optimization. ANOVA was used to decide the effects of the machining parameters on the vibration amplitude ratio in X; and vibration amplitude ratio in Y. This is useful for evaluating the stability of milling operations via time domain FFT and analyzed by ANOVA. Data are validated by 35 sets of VMC experiments. Physical 35 experiments may be not enough in a view of high level researchers, academicians and industrialist to conclude the use of shim and it need in face mill tool on VMC. Hence here optimization based on optimum factorial method is executed using Design Expert software in which 35experiments and its iterations with 70 populations were used to run the program. It is found that the most critical parameter in this study is the material of Shim. At high cutting parameters carbide shim, at low and medium cutting parameters SS shim are given better results by ANOVA and Optimization of Design Expert also validated by 35 sets of VMC experiments. Hence these shim designs endorse versatile solutions.
为提高平面铣刀高主轴转速机床运行的稳定性,提出了一种新型的被动阻尼器的概念、设计和研制。本文的目的是研究不同类型垫片的面铣刀在VMC上的动态行为,包括对面铣刀的动态运动行为的研究,不同类型垫片设计的行为和振动行为,采用幅值比法和设计专家的分析。研究工作支持Ansys计算分析,35个VMC实验记录,并通过ANOVA/Design Expert分析不同类型垫片的颤振动力学行为。研究了切削速度(250,200,150 m/min)、每齿进给量(0.05,0.1,0.15mm/齿)、切削深度(1.2 mm, 1.0 mm, 0.8 mm)和不同类型的面铣刀材料(垫片)等工艺参数对VMC的影响,利用方差分析分析了X方向、Y方向振幅比等响应,并利用Design Expert对AISI 2062钢进行了优化。采用实验设计(DOE)技术开发了一种实验方法。采用最佳析因法设计4个因子3个水平的正交阵列。在这里,主要的结果是基于幅度比、方差分析和优化。采用方差分析确定加工参数对X中振动幅值比的影响;这有助于通过时域FFT评估铣削操作的稳定性,并通过方差分析进行分析。数据通过35组VMC实验进行验证。在高水平的研究人员、学者和实业家看来,物理实验可能不足以得出薄板的使用及其在VMC面铣刀上的需求。因此,这里基于最优因子法的优化是使用Design Expert软件执行的,其中使用了35个实验和70个群体的迭代来运行程序。研究发现,在本研究中最关键的参数是垫片的材料。采用方差分析和设计专家优化方法对高切削参数下的硬质合金垫片和低、中切削参数下的SS垫片进行了验证,并进行了35组VMC实验。因此,这些垫片设计支持通用解决方案。
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引用次数: 0
Process control for categorical (ordinal) data 分类(有序)数据的过程控制
Pub Date : 2022-11-03 DOI: 10.4314/ijest.v14i2.4
Nandini Das
Quality improvement is playing the key role in the success of a business. Reduction of variability is the main step for improvement of quality. Control charts are developed for the purpose of monitoring the quality characteristics with the aim of reducing variability. In many industries instead of continuous variable categorical (ordinal) data are used to measure the quality characteristics of interest. Hence developing control charts techniques for monitoring ordinal data has become a recent research focus. Quality control practitioners often face a problem to select the appropriate technique for monitoring ordinal data in the practical field since there are quite a few techniques available in the literature for this purpose. In this paper we have studied the various techniques for monitoring ordinal data and compared their performance to detect the shift in location parameter. Data were simulated from Normal distribution and average run length (ARL) were computed for different values of shift in mean (both in positive and negative direction) using different methodologies under study. The best technique to detect the shift was identified with respect to ARL.
质量改进对企业的成功起着关键作用。减少可变性是提高质量的主要步骤。控制图是为了监测质量特性而开发的,目的是减少可变性。在许多行业中,使用分类(有序)数据代替连续变量来衡量感兴趣的质量特征。因此,开发控制图技术监测有序数据已成为近年来的研究热点。由于文献中有相当多的技术可用于此目的,质量控制从业人员经常面临在实际领域中选择适当的技术来监测有序数据的问题。在本文中,我们研究了各种监测有序数据的技术,并比较了它们检测位置参数位移的性能。采用正态分布模拟数据,并采用不同的研究方法计算不同的均值偏移值(正负方向)的平均行程长度(ARL)。对于ARL,最好的检测方法被确定。
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引用次数: 0
Power loss minimization and voltage profile improvement of radial and mesh distribution network using sine cosine optimization based DG allocation 基于正弦余弦优化的径向和网状配电网功率损耗最小化及电压分布改善
Pub Date : 2022-08-30 DOI: 10.4314/ijest.v14i3.8s
R. Ray, A. Gupta
Due to the increasing population and emerging technologies, energy requirements are increasing progressively. Distributed generation (DG) is an excellent option to handle the increased power demand. A well optimized DG can help to reduce power losses, CO2 emission and improve voltage profiles. This paper uses sine cosine algorithm to find the optimal location and best size ofDG with power loss minimization as its objective function. It presents the comparison of power loss reduction and voltage profile enhancement due to allocation of DGoperating at 0.85, 0.95 power factor lag andthe optimal power factor that has been obtained by sine cosineoptimization. IEEE 15, 69 bus radial and 33, 69 bus weakly meshed systems with five tie lines are used for power loss analysis. Annual energy saving due to allocating DG with different power factors have been analyzed. All the results are simulated in MATLAB 2021a.
由于人口的增长和新兴技术的出现,能源需求正在逐步增加。分布式发电(DG)是应对日益增长的电力需求的绝佳选择。优化后的DG有助于降低功率损耗、二氧化碳排放并改善电压分布。本文采用正弦余弦算法,以功率损耗最小为目标函数,求出dg的最优位置和最优规模。比较了在0.85、0.95功率因数滞后和正弦余弦优化得到的最优功率因数时分配dgp降低功率损耗和提高电压剖面的效果。采用ieee15,69总线径向和33,69总线弱网格系统和五支路进行功率损耗分析。分析了按不同功率因数配置DG的年节能效果。所有结果都在MATLAB 2021a中进行了仿真。
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引用次数: 0
Energy optimization of industrial drive at Sanjivani sugar factory 三吉万糖厂工业传动的能量优化
Pub Date : 2022-08-30 DOI: 10.4314/ijest.v14i3.4s
D. Pardeshi, Shraddha Maurya, Renuka S. Rasal, Dhanshri A. Narayane
India's power sector is facing an actuate problem of meeting the growing demand of electricity. Improving energy efficiency by employing energy efficient devices would be the better alternative for meeting apart of the new demand. The use of energy efficient motor instead of standard induction motor in agricultural and industrial sector. It will result into substantial saving in electrical energy over a standard motor. The effort taken introduced in this paper analyze use of additional energy in different norm in a cycle plant in addition energize the utilization of energy productive motor over standard Induction Motor with boundary like motor input power (kVA), energy consumed (kWh), apparent power, power factor and efficiency (kW).
印度电力部门正面临着满足日益增长的电力需求的紧迫问题。采用节能设备提高能源效率,是满足部分新需求的较好选择。在农业和工业部门使用节能电机代替标准感应电机。这将导致大量节省电能比一个标准的电机。本文分析了某循环电厂在不同工况下的附加能量利用情况,并以电机输入功率(kVA)、消耗能量(kWh)、视在功率、功率因数和效率(kW)为边界,对产能电机在标准感应电机上的利用进行了激励。
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引用次数: 0
A nearest level control technique for an asymmetric source configuration of multi-level inverter topology 多电平逆变器拓扑的非对称源配置的最近电平控制技术
Pub Date : 2022-08-30 DOI: 10.4314/ijest.v14i3.1s
Kasoju Bharath Kumar, A. Bhanuchandar, D. Vamshy, H. Gurunath, A. Mohandas, Kowstubha Palle
In this paper, an asymmetric source configuration of Multilevel Inverter (MLI) topology has been proposed. It consists of eight unidirectional switches, two bidirectional switches and four isolated DC sources. By considering 1:5 and 1:4 source configurations, the inverter produces 25-level and 21-level outputs respectively with the same switching action. For producing negative voltage levels, there is no requirement of separate backend H-bridge and inherently produces both positive and negative voltage levels. The main advantage of this topology is that in every state, only four switches are in ON mode and else are in OFF state. It also gives less per unit Total Standing Voltage (TSV) and thereby cost requirement of semiconductor devices can become decreases. For generating gate pulses, the simple Nearest Level Control (NLC) has been used by considering the round function. This technique is basically a fundamental switching frequency technique thereby switching losses are greatly reduces as compared with high switching frequency Pulse Width Modulation (PWM) techniques and it is particularly suitable for large number of levels. With this control technique, there is no inrush current has been developed at the input of DC sources. Finally, with step change in Modulation Index (MI) values the proposed topology with two different source configurations have been validated through MATLAB/Simulink platform.
本文提出了一种多电平逆变器(MLI)拓扑的非对称源结构。它由8个单向开关、2个双向开关和4个隔离直流电源组成。考虑1:5和1:4源配置,逆变器分别产生25电平和21电平输出,开关动作相同。对于产生负电压电平,不需要单独的后端h桥,并且固有地产生正、负电压电平。这种拓扑的主要优点是,在每个状态下,只有四个交换机处于ON模式,其他都处于OFF状态。它还提供了更少的单位总驻电压(TSV),从而可以降低半导体器件的成本要求。在产生门脉冲时,考虑到圆函数,采用了简单的最接近电平控制(NLC)。该技术基本上是一种基频开关技术,因此与高开关频率脉宽调制(PWM)技术相比,开关损耗大大降低,特别适用于大量电平。采用这种控制技术,直流电源的输入端不会产生涌流。最后,利用调制指数(MI)值的阶跃变化,通过MATLAB/Simulink平台对两种不同源配置的拓扑结构进行了验证。
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引用次数: 0
Effect of change in number and power factor of DG on optimal allocation for minimal actual power loss in RDS DG数量和功率因数的变化对RDS中实际功率损耗最小的优化配置的影响
Pub Date : 2022-08-30 DOI: 10.4314/ijest.v14i3.7s
Rohit K. Kandpal, Ashwani Kumar
Due to its remarkable techno-economic advantages, Distributed Generator (DG) penetration is growing drastically. To minimize the power losses and enhance the voltage profile, determining the precise size & position of DG is critical. The proposed paper compares the effect of variations in the number & power factor of DG on its optimal allocation in the Radial Distribution System (RDS) for minimizing the active power loss & enhancing the voltage profile using Grey Wolf Optimization (GWO) algorithm. The Direct Load Flow (DLF) approach is applied to address the system's power flow. Under altering DG parameters, the proposed method computes and compares appropriate DG allocation in standard IEEE 33 & 69 bus RDS.
由于其显著的技术经济优势,分布式发电机(DG)的普及率正在急剧增长。为了最大限度地减少功率损耗并提高电压分布,确定DG的精确尺寸和位置至关重要。本文采用灰狼优化算法,比较了DG数量和功率因数的变化对其在径向配电系统(RDS)中优化配置的影响,以达到减小有功损耗和改善电压分布的目的。采用直接负荷潮流(DLF)方法来解决系统的潮流问题。在改变DG参数的情况下,计算并比较了标准IEEE 33和69总线RDS中DG的合理分配。
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引用次数: 0
Status of electric vehicles charging methods 电动汽车充电方式现状
Pub Date : 2022-08-30 DOI: 10.4314/ijest.v14i3.15s
Suchismita Nayak, Aashish Kumar Bohre
Compared with vehicles powered by fuel, electric vehicles are more efficient in energy saving, emission reduction, and environmental protection. As a result, it is becoming most important with more applications in the transportation sector. As Electric vehicles usage is growing from day to day Electric vehicles (EVs) will become a reality in the future. The time taking the method of charging an EV becomes a major problem to accept the electronic revolution of the automobile industry. In this paper, we have discussed the various charging methods for an Electric vehicle, which also gives us a view of electric vehicle use in today’s world. It gives a brief overview of the present and methods recommended for EV charging.
与燃油驱动的汽车相比,电动汽车在节能、减排和环保方面更加高效。因此,它在交通运输领域的应用越来越多,变得越来越重要。随着电动汽车使用量的日益增长,电动汽车(ev)将在未来成为现实。电动汽车的充电时间成为汽车工业接受电子革命的主要问题。在本文中,我们讨论了电动汽车的各种充电方法,这也让我们看到了当今世界电动汽车的使用情况。简要介绍了电动汽车充电的现状和建议的方法。
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引用次数: 2
GAMS applications to capacitors location and its sizing in a RDS GAMS在RDS中电容器位置及其尺寸的应用
Pub Date : 2022-08-30 DOI: 10.4314/ijest.v14i3.3s
Saikrishna Varikunta, A. Sharma
This paper presents a new approach for finding capacitor's location and it's sizing in a radial distribution system (RDS) optimally with an aim of reducing the active power loss. In this paper, the problem of minimizing power loss is converted into a Mixed Integer Non-Linear Program (MINLP) problem, and it will be solved by using Generalized Algebraic Modeling Systems (GAMS) software with MINLP-SBB Solver. The proposing GAMS approach is tested on IEEE 10 bus RDS. By using GAMS, the programming will be simple and more accurate results can be achieved with less execution time. The MATLAB R2020b is used to run the load flows program and analyze results. The results are compared with the other optimization techniques results.
本文提出了一种以减小有功损耗为目的的径向配电系统中电容器位置和尺寸的优选方法。本文将功率损耗最小化问题转化为一个混合整数非线性规划(MINLP)问题,并利用广义代数建模系统(GAMS)软件和MINLP- sbb求解器对其进行求解。提出的GAMS方法在IEEE 10总线RDS上进行了测试。通过使用GAMS,可以在更短的执行时间内获得更精确的编程结果。使用MATLAB R2020b运行负载流程序并分析结果。结果与其他优化技术的结果进行了比较。
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引用次数: 0
期刊
International journal of engineering science and technology
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