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Multiphysics multi-scale computational framework for linking process–structure–property relationships in metal additive manufacturing: a critical review 金属增材制造中连接工艺-结构-性能关系的多物理多尺度计算框架:综述
IF 16.1 1区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-02-16 DOI: 10.1080/09506608.2023.2169501
Shashank Sharma, S. Joshi, Mangesh V. Pantawane, M. Radhakrishnan, Sangram Mazumder, Narendra B. Dahotre
ABSTRACT This review article provides a critical assessment of the progress made in computational modelling of metal-based additive manufacturing (AM) with emphasis on its ability to predict physical phenomena, concepts of microstructural evolution, residual stresses, role of multiple thermal cycles, and formation of multi-dimensional defects along with the achieved degree of experimental validation. The uniqueness of this article stems from the inclusion of comprehensive information on computational progress in the field of fusion-based, sintering-based, and mechanical deformation-based AM. A computational model's role in determining the process framework for the desired outcome of the set properties of the AM components is recognised while presenting the process-microstructure maps, thereby appraising computational ability towards the qualification of products. The inclusion of a detailed discussion on the bi-directional coupling of machine learning and physics-based computational models provides a futuristic roadmap for the digital twin of metal-based AM.
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引用次数: 7
Photo-cross-linkable hyaluronic acid bioinks for bone and cartilage tissue engineering applications 用于骨和软骨组织工程的光交联透明质酸生物墨水
IF 16.1 1区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-27 DOI: 10.1080/09506608.2023.2167559
F. Ghorbani, B. Ghalandari, Mehran Khajehmohammadi, Negar Bakhtiary, Hamidreza Tolabi, Melika Sahranavard, Sonia Fathi-Karkan, Vida Nazar, Shalaleh Hasan Niari Niar, Amirhosein Armoon, M. Ettelaei, Milad Tavakoli Banizi, M. Collins
ABSTRACT Hyaluronic acid (HA) is of immense importance to biomaterials science and biomedical engineering. It is finding applications in diverse areas of bioengineering ranging from scaffolds for disease modelling to tissue culture for reconstruction. This review focuses on recent research on the role of HA as a photo-cross-linked bioink and its importance in combating bone and cartilage-related disease, injury and disorders. Photo chemical modifications and 3D fabrication technologies employed to produce HA-modified materials are analysed to provide a fundamental understanding of the structure–function-property relationships that influence printability, shape fidelity and biological performance both in-vitro and in-vivo. The article concludes with a future vision for HA-based bioinks and their deployment in light-based bioprinting technologies for bone and cartilage repair.
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引用次数: 15
Developing alkaline titanate surfaces for medical applications 开发用于医疗应用的碱性钛酸盐表面
IF 16.1 1区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-24 DOI: 10.1080/09506608.2022.2153217
Matthew D. Wadge, J. McGuire, Kathryn G. Thomas, B. Stuart, R. Felfel, I. Ahmed, D. Grant
ABSTRACT Improving the surface of medical implants by plasma spraying of a hydroxyapatite coating can be of critical importance to their longevity and the patient’s convalescence. However, residual stresses, cracking, undesired crystallisation and delamination of the coating compromise the implants lifetime. A promising alternative surface application is an alkali-chemical treatment to generate bioactive surfaces, such as sodium and calcium titanate and their derivatives. Such surfaces obviate the need for high temperatures and resulting micro-crack formation and potentially improve the bioactive and bone integration properties through their nanoporous structures. Also, metallic ions such as silver, gallium and copper can be substituted into the titanate structure with the potential to reduce or eliminate the infections. This review examines the formation and mechanisms of bioactive/antibacterial alkaline titanate surfaces, their successes and limitations, and explores the future development of implant interfaces via multifunctional titanate surfaces on Ti-based alloys and on alternative substrate materials.
等离子喷涂羟基磷灰石涂层改善医用植入体的表面对其寿命和患者的康复至关重要。然而,残余应力、开裂、不期望的结晶和涂层的分层损害了植入物的使用寿命。一种有前途的替代表面应用是碱化学处理,以产生生物活性表面,如钛酸钠和钛酸钙及其衍生物。这种表面避免了高温和由此产生的微裂纹的形成,并通过其纳米孔结构潜在地提高了生物活性和骨整合性能。此外,金属离子如银、镓和铜可以被取代到钛酸盐结构中,有可能减少或消除感染。本文综述了生物活性/抗菌碱性钛酸盐表面的形成和机制,它们的成功和局限性,并探讨了在钛基合金和其他衬底材料上使用多功能钛酸盐表面的植入界面的未来发展。
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引用次数: 1
Silica aerogels: from materials research to industrial applications 二氧化硅气凝胶:从材料研究到工业应用
IF 16.1 1区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-20 DOI: 10.1080/09506608.2023.2167547
Cheng-ming Li, Guihua Zhang, Liang‐Chang Lin, Tingting Wu, S. Brunner, Sandra Galmarini, Jianting Bi, W. Malfait, Shanyu Zhao, K. Ostrikov
ABSTRACT Silica aerogels are advanced materials with outstanding properties, including high specific surface area and porosity, low thermal conductivity, density, dielectric constant, and refractive index. However, the excellent properties of silica aerogels have shown limited utility in industrial applications, primarily as thermal insulation materials, where they hold only a small (1.1–2.6%) market share. The emergence of clean energy technologies stimulated renewed interest in silica and other aerogels. Here the recent advances in the production and applications of silica aerogels are summarized, and the current challenges and future development opportunities are discussed. The conventional and emerging syntheses and characterization methods of silica aerogels are introduced, followed by a discussion on thermophysical properties and potential applications. The fabrication processes of silica aerogels are analysed at different industry development stages. Recent advances in aerogels research are considered, highlighting the obstacles and possible solutions for the successful translation and industry uptake and focusing on the emerging applications in electric vehicles and building insulation. GRAPHICAL ABSTRACT
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引用次数: 4
A review of the efficiency of self-healing concrete technologies for durable and sustainable concrete under realistic conditions 自修复混凝土技术在现实条件下用于耐久和可持续混凝土的效率综述
IF 16.1 1区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-18 DOI: 10.1080/09506608.2022.2145747
V. Cappellesso, Davide di Summa, P. Pourhaji, Niranjan Prabhu Kannikachalam, K. Dabral, L. Ferrara, Maria Cruz Alonso, E. Camacho, E. Gruyaert, N. De Belie
ABSTRACT Self-healing is recognized as a promising technique for increasing the durability of concrete structures by healing cracks, thereby reducing the need for maintenance activities over the service life and decreasing the environmental impact. Various self-healing technologies have been applied to a wide range of cementitious materials, and the performance has generally been assessed under ‘ideal’ laboratory conditions. Performance tests under ideal conditions, tailored to the self-healing mechanism, can demonstrate the self-healing potential. However, there is an urgent need to prove the robustness and reliability of self-healing under realistic simulated conditions and in real applications before entering the market. This review focuses on the influence of cracks on degradation phenomena in reinforced concrete structures, the efficiency of different healing agents in various realistic (aggressive) scenarios, test methods for evaluating self-healing efficiency, and provides a pathway for integrating self-healing performance into a life-cycle encompassing durability-based design. GRAPHICAL ABSTRACT
摘要自修复是一种很有前途的技术,可以通过修复裂缝来提高混凝土结构的耐久性,从而减少使用寿命内的维护活动,减少对环境的影响。各种自修复技术已应用于各种胶结材料,其性能通常在“理想”的实验室条件下进行评估。根据自我修复机制,在理想条件下进行性能测试,可以证明自我修复的潜力。然而,在进入市场之前,迫切需要在现实模拟条件下和实际应用中证明自修复的稳健性和可靠性。这篇综述的重点是裂缝对钢筋混凝土结构退化现象的影响,不同愈合剂在各种现实(激进)场景中的效率,评估自修复效率的测试方法,并为将自修复性能整合到基于耐久性的生命周期设计中提供了一条途径。图形摘要
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引用次数: 15
Physical metallurgy of medium-Mn advanced high-strength steels 中锰高强度钢的物理冶金
IF 16.1 1区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-12 DOI: 10.1080/09506608.2022.2153220
Binhan Sun, A. Kwiatkowski da Silva, Yuxiang Wu, Yan Ma, Hao Chen, C. Scott, D. Ponge, D. Raabe
ABSTRACT Steels with medium manganese (Mn) content (3∼12 wt-%) have emerged as a new alloy class and received considerable attention during the last decade. The microstructure and mechanical response of such alloys show significant differences from those of established steel grades, especially pertaining to the microstructural variety that can be tuned and the associated micromechanisms activated during deformation. The interplay and tuning opportunities between composition and the many microstructural features allow to trigger almost all known strengthening and strain-hardening mechanisms, enabling excellent strength-ductility synergy, at relatively lean alloy content. Previous investigations have revealed a high degree of microstructure and deformation complexity in such steels, but the underlying mechanisms are not adequately discussed and acknowledged. This encourages us to critically review and discuss these materials, focusing on the progress in fundamental research, with the aim to obtain better understanding and enable further progress in this field. The review addresses the main phase transformation phenomena in these steels and their mechanical behaviour, covering the whole inelastic deformation regime including yielding, strain hardening, plastic instability and damage. Based on these insights, the relationships between processing, microstructure and mechanical properties are critically assessed and rationalized. Open questions and challenges with respect to both, fundamental studies and industrial production are also identified and discussed to guide future research efforts.
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引用次数: 12
Boosting bone regeneration using augmented melt-extruded additive-manufactured scaffolds 使用增强的熔融挤出添加剂制造的支架促进骨再生
IF 16.1 1区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-12-16 DOI: 10.1080/09506608.2022.2153219
M. Cámara-Torres, Pierpaolo Fucile, R. Sinha, C. Mota, L. Moroni
ABSTRACT Bone tissue engineering (BTE) is in active search of the ideal scaffold to give a clinical solution for bone regeneration in non-union fractures. During the last decades, the use of additive manufacturing (AM), and, in particular, melt extrusion AM (ME-AM), has been investigated towards this aim. ME-AM enables the fabrication of personalized 3D scaffolds, with a controlled and highly interconnected porosity, through the solvent-free processing of biodegradable and mechanically robust polymers. In addition to these properties matching the requirements for BTE scaffolds, the polymers used to fabricate these constructs are also more amenable for further functionalization than metals or ceramics, to influence cell behaviour, making thermoplastic materials a preferred choice for BTE. This review provides a comprehensive analysis of various ME-AM scaffolds developed for BTE, along with approaches used to augment their bioactivity, which includes architectural, surface physical and chemical modifications, the incorporation of secondary fibrous or hydrogel networks within the scaffold pores, and the use of composites for ME-AM scaffold fabrication.
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引用次数: 5
A comprehensive review of various non-cyanide electroplating baths for the production of silver and gold coatings 综合评述了各种用于生产银和金镀层的无氰电镀槽
IF 16.1 1区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-12-16 DOI: 10.1080/09506608.2022.2156723
B. Satpathy, Sambedan Jena, Siddhartha Das, K. Das
ABSTRACT Cyanide-based baths are generally used industrially to produce silver and gold coatings via electroplating. Baths containing ([Au(CN)2]−) and ([Ag(CN)2]−) are used for the deposition of gold and silver coatings, respectively. However, due to the severe toxicity, the technical personnel involved in work are at risk. Additionally, the disposal of cyanide-containing wastes poses a significant threat to the environment as they pollute various natural resources. The coatings produced from alkaline cyanide-based baths cause embrittlement of electronic circuit patterns. Due to these reasons, many cyanide-free baths have started to replace the existing cyanide-based baths. In the cyanide-free baths, the primary cyanide complexing agent is replaced with eco-friendly alternative compounds like sulphite, thiosulphate, thiourea, DMH, EDTA, and ionic liquids (ILs). This review article provides an overview of the various cyanide-free electroplating baths available for electroplating silver and gold that are either used for commercial practice or are developed for laboratory-scale use. GRAPHICAL ABSTRACT
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引用次数: 10
Recent advances of electrodeposition of Bi2Te3 and its thermoelectric applications in miniaturized power generation and cooling 电沉积Bi2Te3及其在小型发电和冷却中的热电应用的最新进展
IF 16.1 1区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-11-20 DOI: 10.1080/09506608.2022.2145359
Taifeng Shi, Jinghua Zheng, Xia Wang, Peng Zhang, Peng‐an Zong, K. Razeeb
ABSTRACT Thermoelectric (TE) technology enables direct conversion between thermal and electrical energies and thus has been regarded as an alternative for energy harvesting and refrigeration. Bismuth telluride (Bi2Te3) is the most widely used TE material at room temperature due to its high figure of merit (∼1). Since the first publication on the electrodeposition of Bi2Te3 films in 1994, a large number of publications has emerged in the last two decades, owing to its advantages such as simple and safe preparation, high deposition rate, convenient micromachining, good compatibility to semiconductor microfabrication techniques and so on. This article reviews the recent research progress in the electrodeposition of Bi2Te3 and its application in TE devices. Additionally, an outlook towards the future development of this area has also been discussed.
摘要热电(TE)技术能够实现热能和电能之间的直接转换,因此被认为是能量收集和制冷的替代方案。碲化铋(Bi2Te3)是室温下使用最广泛的TE材料,因为它具有高的品质因数(~1)。自1994年首次发表Bi2Te3电沉积薄膜以来,在过去的二十年里,由于其制备简单安全、沉积速率高、微加工方便、与半导体微制造技术兼容性好等优点,出现了大量的出版物。本文综述了近年来电沉积Bi2Te3的研究进展及其在TE器件中的应用。此外,还讨论了对该地区未来发展的展望。
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引用次数: 2
Modelling of the diffusional austenite-ferrite transformation 扩散奥氏体-铁素体相变的模拟
IF 16.1 1区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-09-28 DOI: 10.1080/09506608.2022.2126257
M. Militzer, C. Hutchinson, H. Zurob, G. Miyamoto
ABSTRACT The austenite-ferrite transformation is the key metallurgical tool to tailor properties of low alloyed steels and remains an active area of research. Models have yet to be developed with truly predictive capabilities for phase transformations in multi-component commercial steels. This review provides a critical analysis of the various austenite-to-ferrite diffusional transformation model approaches that have been significantly broadened over the past decade by modelling at different length scales, i.e. classical macro-scale models have been augmented with simulations at the meso-scale and atomistic scale. Both semi-empirical and fundamental models are reviewed with an emphasis on polygonal ferrite formation in low and medium carbon steels. Formation of ferrite with more complex morphologies (i.e. irregular/bainitic/Widmanstätten ferrite) is also discussed. In particular, approaches to describe the interaction of alloying elements with the austenite-ferrite interface are critically analysed. The paper concludes with an outlook on the proposed austenite-ferrite transformation modelling work for the next decade.
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引用次数: 1
期刊
International Materials Reviews
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