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2020 IEEE International Conference on Prognostics and Health Management (ICPHM)最新文献

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Semi-Supervised Learning Approach for Optimizing Condition-based-Maintenance (CBM) Decisions 基于状态维护决策优化的半监督学习方法
Pub Date : 2020-06-01 DOI: 10.1109/ICPHM49022.2020.9187022
Kamyar Azar, F. Naderkhani
Recent heightened enthusiasm towards Industrial Artificial Intelligence (IAI) and Industrial Internet of Things (IIoT) coupled with developments in smart sensor technologies have resulted in simultaneous incorporation of several advanced Condition Monitoring (CM) technologies within manufacturing and industrial sectors. Efficient utilization of CM data leads to enhanced safety, reliability and availability of manufacturing systems. In this regard, the paper proposes an efficient and novel hybrid Maintenance Decision Support System (MDSS) for fault diagnostic and prognostic considering CM data along with event- triggered data. The proposed MDSS model is a hybrid Machine Learning (ML)-based solution coupled with statistical techniques. In order to find an optimal maintenance policy, we concentrate the attention on a time-dependent Proportional Hazards Model (PHM) augmented with a semi-supervised ML approach. The developed hybrid model is capable of inferring and fusing High-Dimensional and Multi-modal Streaming (HDMS) data sources in an adaptive and autonomous fashion to recommend optimal maintenance decisions without human intervention. To illustrate the complete structure of the proposed MDSS, experimental evaluations are designed based on a dataset provided by NASA containing run-to-failure and CM data associated with aircraft engines. The effectiveness of the proposed model is demonstrated through a comprehensive set of comparisons with different ML algorithms.
最近人们对工业人工智能(IAI)和工业物联网(IIoT)的热情高涨,加上智能传感器技术的发展,导致制造和工业部门同时采用了几种先进的状态监测(CM)技术。CM数据的有效利用提高了制造系统的安全性、可靠性和可用性。为此,本文提出了一种高效、新颖的混合维修决策支持系统(MDSS),用于故障诊断和预测,该系统考虑了故障管理数据和事件触发数据。提出的MDSS模型是一种基于机器学习(ML)的混合解决方案,结合了统计技术。为了找到最优的维护策略,我们将注意力集中在一个半监督ML方法增强的时间相关比例风险模型(PHM)上。开发的混合模型能够以自适应和自主的方式推断和融合高维和多模态流(HDMS)数据源,从而在没有人为干预的情况下推荐最佳维护决策。为了说明所提议的MDSS的完整结构,实验评估是基于NASA提供的包含与飞机发动机相关的运行到故障和CM数据的数据集设计的。通过与不同ML算法的综合比较,证明了所提出模型的有效性。
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引用次数: 3
Integrated Deep Learning and Statistical Process Control for Online Monitoring of Manufacturing Processes 集成深度学习和统计过程控制的制造过程在线监测
Pub Date : 2020-06-01 DOI: 10.1109/ICPHM49022.2020.9187046
Safwan Ahmad, Nastaran Enshaei, F. Naderkhani, Anjali Awasthi
Advancements in online sensing technologies and wireless networking has reshaped the competitive landscape of manufacturing systems, leading to exponential growth of data. Among various data types, high-dimensional data sources such as images and videos play an important role in process monitoring. Efficient utilization of such sources can help systems reach high accuracy in fault diagnosis. On the other hand, while the researches on statistical process control (SPC) tools are tremendous, the application of SPC tools considering high-dimensional data sets has received less attention due to their complexity. In this paper, we try to address this gap by designing and developing a hybrid model based on deep learning (DL) and SPC models to monitor the manufacturing process in presence of high-dimensional data. In particular, we first apply a Fast Region-based Convolutional Network method referred to Fast R-CNN in order to monitor the image sequences over time. Then, some statistical features are derived and plotted on the multivariate exponentially weighted moving average (EWMA) control chart. The effectiveness of proposed hybrid model is illustrated through a numerical example.
在线传感技术和无线网络的进步重塑了制造系统的竞争格局,导致数据呈指数级增长。在各种数据类型中,图像、视频等高维数据源在过程监控中发挥着重要作用。有效地利用这些源可以帮助系统达到较高的故障诊断精度。另一方面,虽然统计过程控制(SPC)工具的研究非常多,但考虑高维数据集的SPC工具的应用由于其复杂性而受到较少关注。在本文中,我们试图通过设计和开发基于深度学习(DL)和SPC模型的混合模型来解决这一差距,以监控存在高维数据的制造过程。特别地,我们首先应用Fast基于区域的卷积网络方法(Fast R-CNN)来监控图像序列随时间的变化。然后,导出了一些统计特征,并绘制在多元指数加权移动平均(EWMA)控制图上。通过数值算例说明了该混合模型的有效性。
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引用次数: 1
Proactive Network Maintenance using Fast, Accurate Anomaly Localization and Classification on 1-D Data Series 基于一维数据序列的快速、准确异常定位和分类的主动网络维护
Pub Date : 2020-06-01 DOI: 10.1109/ICPHM49022.2020.9187045
J. Zhu, K. Sundaresan, J. Rupe
Proactive network maintenance (PNM) is the concept of using data from a network to identify and locate network faults, many or all of which could worsen to become service failures. The separation between the network fault and the service failure affords early detection of problems in the network to allow PNM to take place. Consequently, PNM is a form of prognostics and health management (PHM).The problem of localizing and classifying anomalies on 1-dimensional data series has been under research for years. We introduce a new algorithm that leverages Deep Convolutional Neural Networks to efficiently and accurately detect anomalies and events on data series, and it reaches 97.82% mean average precision (mAP) in our evaluation.
主动网络维护(PNM)是一种利用网络中的数据来识别和定位网络故障的概念,这些故障中的许多或全部可能恶化为业务故障。将网络故障和业务故障分离开来,可以及早发现网络中的问题,从而实现PNM。因此,PNM是预后和健康管理(PHM)的一种形式。一维数据序列的异常定位与分类问题已经研究多年。我们引入了一种新的算法,利用深度卷积神经网络高效准确地检测数据序列上的异常和事件,在我们的评估中,它达到了97.82%的平均精度(mAP)。
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引用次数: 5
Unsupervised anomaly detection of the gas turbine operation via convolutional auto-encoder 基于卷积自编码器的燃气轮机运行无监督异常检测
Pub Date : 2020-06-01 DOI: 10.1109/ICPHM49022.2020.9187054
G. G. Lee, Myungkyo Jung, Myoungwoo Song, J. Choo
This paper proposes a combination of convolutional neural network and auto-encoder (CAE) for unsupervised anomaly detection of industrial gas turbines. Autonomous monitoring systems protect the gas turbines, with the settings unchanged in their lifetime. Those systems can not detect any abnormal operation patterns which potentially risk the equipment after long-term exposure. Recently, machine learning and deep learning models are applied for industries to detect those anomalies under the nominal working range. However, for gas turbine protection, not much deep learning (DL) models are introduced. The proposed CAE detects irregular signals in unsupervised learning by combining a convolutional neural network (CNN) and auto-encoder (AE). CNN exponentially reduces the computational cost and decrease the amount of training data, by its extraction capabilities of essential features in spatial input data. A CAE identifies the anomalies by adapting characteristics of an AE, which identifies any errors larger than usual pre-trained, reconstructed errors. Using the Keras library, we developed an AE structure in one-dimensional convolution layer networks. We used actual plant operation data set for performance evaluation with conventional machine learning (ML) models. Compared to the isolation forest (iforest), k-means clustering (k-means), and one-class support vector machine (OCSVM), our model accurately predicts unusual signal patterns identified in the actual operation than conventional ML models.
提出了一种将卷积神经网络与自编码器(CAE)相结合的工业燃气轮机无监督异常检测方法。自动监控系统保护燃气轮机,其设置在其使用寿命中保持不变。这些系统不能检测到任何异常的操作模式,这些模式在长期暴露后可能会危及设备。近年来,机器学习和深度学习模型被应用于工业领域,用于检测标称工作范围内的异常。然而,对于燃气轮机保护,深度学习(DL)模型的引入并不多。本文提出的CAE通过结合卷积神经网络(CNN)和自编码器(AE)来检测无监督学习中的不规则信号。CNN通过对空间输入数据中基本特征的提取能力,成倍地降低了计算成本,减少了训练数据的数量。CAE通过调整AE的特征来识别异常,AE可以识别比通常的预训练重构误差更大的错误。利用Keras库,我们开发了一维卷积层网络中的AE结构。我们使用传统机器学习(ML)模型的实际工厂运行数据集进行性能评估。与隔离森林(forest)、k-means聚类(k-means)和一类支持向量机(OCSVM)相比,我们的模型比传统的ML模型更准确地预测了实际操作中识别的异常信号模式。
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引用次数: 9
Bayesian Neural Network Based Method of Remaining Useful Life Prediction and Uncertainty Quantification for Aircraft Engine 基于贝叶斯神经网络的航空发动机剩余使用寿命预测与不确定性量化方法
Pub Date : 2020-06-01 DOI: 10.1109/ICPHM49022.2020.9187044
Dengshan Huang, Rui Bai, Shuai Zhao, Pengfei Wen, Shengyue Wang, Shaowei Chen
Remaining useful life (RUL) prediction is a key component of reliability evaluation and conditional-basedmaintenance (CBM). In the existing prediction methods, neural networks (NNs) are widely used because of the high accuracy. However, most of the traditional NNs prediction methods only focus on accuracy without the ability in handling the problem of uncertainty, where the generalization of the method is limited and their application to practical application are challenging. In this paper, an efficient prediction method based on the Bayesian Neural Network (BNN) is proposed. Network weights are assumed to follow the Gaussian distribution, based on which they can be updated by Bayes’ theorem and the confidence interval (CI) is consequently derived. The method is verified on the C-MAPSS data set published by NASA and the degradation starting point is determined via change point detection method. The experimental results demonstrate that the method performs well in prediction accuracy with the capability of the uncertainty quantification, which is critical for the condition monitoring of complex systems.
剩余使用寿命(RUL)预测是可靠性评估和基于条件的维护(CBM)的关键组成部分。在现有的预测方法中,神经网络因其具有较高的预测精度而得到了广泛的应用。然而,传统的神经网络预测方法大多只注重准确度,而不具备处理不确定性问题的能力,这限制了方法的泛化,给其在实际应用中的应用带来了挑战。提出了一种基于贝叶斯神经网络(BNN)的有效预测方法。假设网络权值服从高斯分布,在此基础上利用贝叶斯定理对网络权值进行更新,并推导置信区间(CI)。在NASA公布的C-MAPSS数据集上验证了该方法,并通过变化点检测法确定了退化起点。实验结果表明,该方法具有较好的预测精度和不确定度量化能力,对复杂系统的状态监测具有重要意义。
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引用次数: 8
HPart and Condition Extraction from Aircraft Maintenance Records 从飞机维修记录中提取零件和状态
Pub Date : 2020-06-01 DOI: 10.1109/ICPHM49022.2020.9187064
Nobal B. Niraula, Anne Kao, Daniel Whyatt
Aircraft maintenance records contain vital information about airplane parts and their conditions in free-form text that are crucial health indicators of an aircraft. Extraction of these types of information is essential to improve safety, and lower lifecycle maintenance cost, and to minimize downtime and spare parts inventory. The task, however, is challenging as it is a domain-specific knowledge discovery problem that poses unique challenges in the field of information extraction which have not been studied much. This paper discusses these unique issues and challenges and how we approach them by adapting an advanced deep learning technique that has been widely used for information extraction tasks in other domains. The proposed system has good performance on extracting part names and conditions from noisy texts and is shown to be effective in processing data sets across diverse types of aircraft systems.
飞机维修记录以自由格式的文本包含有关飞机部件及其状况的重要信息,这些信息是飞机的关键健康指标。提取这些类型的信息对于提高安全性、降低生命周期维护成本、最大限度地减少停机时间和备件库存至关重要。然而,这一任务具有挑战性,因为它是一个特定领域的知识发现问题,在信息提取领域提出了独特的挑战,而这一领域的研究还不多。本文讨论了这些独特的问题和挑战,以及我们如何通过采用先进的深度学习技术来解决这些问题,该技术已广泛用于其他领域的信息提取任务。该系统在从噪声文本中提取零件名称和条件方面具有良好的性能,并且在处理不同类型飞机系统的数据集方面表现出了良好的效果。
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引用次数: 3
Road-Deterioration Detection using Road Vibration Data with Machine-Learning Approach 基于机器学习方法的道路振动数据路面劣化检测
Pub Date : 2020-06-01 DOI: 10.1109/ICPHM49022.2020.9187059
M. Takanashi, Yoshinao Ishii, S. Sato, Noriyoshi Sano, K. Sanda
Recently, the maintenance and management of infrastructure, such as paved roads and bridges, at a low cost has become important. Although some measurement methods including the falling weight deflectometer test have been developed to assess the soundness of paved roads, it is difficult to measure the data in a constant manner, for instance, on a daily basis. Therefore, we present an approach as per which we install vibration sensors on paved roads and automatically detect the deterioration of the paved roads via the installed vibration sensor and a machine-learning technique.Deterioration detection techniques that exploit vibration sensors have been studied; however, those were limited to bridge monitoring. No studies for the vibration measurement of paved roads using fixed sensors have been conducted. Herein, we focus on the deterioration of paved roads, specifically, in the form of road cracks, and conduct vibration measurements that highlight the differences in the vibrations of roads with and without cracks.In this paper, we describe the vibration measurements of a paved road with and without cracks and propose a framework for detecting cracks. An anomaly detection technique is necessary for using our detection framework. In this paper, we also evaluate the detection performance using anomaly detection techniques—namely, one-class support vector machine, isolation forest, and local outlier factor—using the measured vibration data.
最近,基础设施的维护和管理,如铺设的道路和桥梁,以低成本已经变得重要。虽然已经开发了一些测量方法,包括下落重量偏转仪测试,以评估铺设的道路的稳健性,但很难以恒定的方式测量数据,例如,每天的基础上。因此,我们提出了一种方法,根据该方法,我们在铺设的道路上安装振动传感器,并通过安装的振动传感器和机器学习技术自动检测铺设的道路的恶化。研究了利用振动传感器的劣化检测技术;然而,这些仅限于桥梁监测。目前尚无使用固定传感器对铺装道路进行振动测量的研究。在这里,我们关注的是铺装道路的恶化,特别是道路裂缝的形式,并进行振动测量,以突出有裂缝和没有裂缝的道路振动的差异。本文描述了有裂缝和无裂缝路面的振动测量,并提出了一种检测裂缝的框架。异常检测技术是使用我们的检测框架所必需的。在本文中,我们还使用异常检测技术-即一类支持向量机,隔离森林和局部离群因子-使用实测振动数据评估检测性能。
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引用次数: 4
Remaining Useful Life Prediction under Multiple Operation Conditions Based on Domain Adaptive Sparse Auto-Encoder 基于域自适应稀疏自编码器的多工况剩余使用寿命预测
Pub Date : 2020-06-01 DOI: 10.1109/ICPHM49022.2020.9187048
Binghao Fu, Zhenyu Wu, Juchuan Guo
In the industrial production process, the remaining useful life (RUL) of the machine part is the key factor to determine the product quality, so it is important to predict the RUL of the machine part for industrial manufacturing. With the development of intelligent manufacturing, data-driven RUL prediction has become very popular. When the training dataset and the test dataset are distributed similarly, the traditional machine learning prediction method is very effective. However, in actual production, the operation conditions of the machine part used for training and testing may be different, resulting in different distribution of data sets. In this paper, we propose a domain adaptive SAE-LSTM (DASL) model for RUL prediction of the machine part to solve this problem. The DASL model contains sparse autoencoder (SAE) and Long Short-Term Memory (LSTM) with domain adaptive mechanism. The latent features extracted by SAE from source dataset and target dataset are transformed to reproducing kernel Hilbert space (RKHS) and the distribution discrepancy is reduced by using maximum mean discrepancy (MMD). Then the latent features are input into the LSTM to predict the RUL. What is more, the case where both source data and target data are data containing multiple conditions is also considered. The proposed model is tested on Foxconn tool wear dataset and PHM Challenging 2012 dataset. The results show that the method has a better improvement. In most experiments, this method outperforms other state-of-arts' methods.
在工业生产过程中,机械零件的剩余使用寿命(RUL)是决定产品质量的关键因素,因此预测机械零件的剩余使用寿命对于工业制造具有重要意义。随着智能制造的发展,数据驱动的RUL预测已经变得非常流行。当训练数据集和测试数据集分布相似时,传统的机器学习预测方法是非常有效的。然而,在实际生产中,用于培训和测试的机器部件的操作条件可能不同,从而导致数据集的分布不同。为了解决这一问题,本文提出了一种领域自适应SAE-LSTM (DASL)模型,用于机器零件的RUL预测。DASL模型包含稀疏autoencoder (SAE)和长期短期记忆(LSTM)域自适应机制。将SAE从源数据集和目标数据集中提取的潜在特征转换为再现核希尔伯特空间(RKHS),并利用最大平均差异(MMD)减小分布差异。然后将潜在特征输入到LSTM中进行RUL预测。此外,还考虑了源数据和目标数据都是包含多个条件的数据的情况。在富士康工具磨损数据集和PHM challenge 2012数据集上对该模型进行了测试。结果表明,该方法具有较好的改进效果。在大多数实验中,这种方法优于其他最先进的方法。
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引用次数: 2
RULENet: End-to-end Learning with the Dual-estimator for Remaining Useful Life Estimation 基于双估计器的端到端学习剩余使用寿命估计
Pub Date : 2020-06-01 DOI: 10.1109/ICPHM49022.2020.9187025
Masanao Natsumeda, Haifeng Chen
Remaining Useful Life (RUL) estimation is a key element in Predictive maintenance. System agnostic approaches which just utilize sensor and operational time series have gained popularity due to its ease of implementation. Due to the nature of measurement or degradation mechanisms, its accurate estimation is not always feasible. Existing methods suppose the range of RUL with feasible estimation is given from results at upstream tasks or prior knowledge. In this work, we propose the novel framework of end-to-end learning for RUL estimation, which is called RULENet. RULENet simultaneously optimizes its Dual-estimator for RUL estimation and its feasible range estimation. Experimental results on NASA C-MAPSS benchmark data show the superiority of the end-to-end framework.
剩余使用寿命(RUL)评估是预测性维护中的一个关键因素。仅利用传感器和操作时间序列的系统不可知方法因其易于实现而受到欢迎。由于测量或退化机制的性质,其准确估计并不总是可行的。现有的方法假设RUL的可行估计范围是根据上游任务的结果或先验知识给出的。在这项工作中,我们提出了一种新的端到端学习框架,称为RULENet。RULENet同时优化了RUL估计和可行距离估计的双估计器。在NASA C-MAPSS基准数据上的实验结果表明了端到端框架的优越性。
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引用次数: 3
Estimating remaining useful life for lithium-ion batteries using kalman filter banks 利用卡尔曼滤波组估计锂离子电池的剩余使用寿命
Pub Date : 2020-06-01 DOI: 10.1109/ICPHM49022.2020.9187030
Y. Bian, Ning Li
In this paper, we propose a novel method based on kalman filter banks to estimate remaining useful life for industrial components. Instead of the common linear state space equation, we adopt jump Markov linear model for the proposed method. Thus, the problem that kalman filter and particle filter are not able to deal with non-Gaussian noises can be solved. Besides, proposed kalman filter banks method has no need for resampling, which is a commonly used in particle filter. We conduct a case study on Lithium-ion batteries, and find that the proposed method outperforms many existing model-based remaining useful life prediction methods, especially kalman filter and particle filter.
本文提出了一种基于卡尔曼滤波器组的工业部件剩余使用寿命估计方法。该方法采用跳跃马尔可夫线性模型代替一般的线性状态空间方程。从而解决了卡尔曼滤波和粒子滤波不能处理非高斯噪声的问题。此外,本文提出的卡尔曼滤波器组方法不需要重采样,这是粒子滤波中常用的一种方法。我们以锂离子电池为例进行了研究,发现该方法优于许多现有的基于模型的剩余使用寿命预测方法,特别是卡尔曼滤波和粒子滤波。
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引用次数: 0
期刊
2020 IEEE International Conference on Prognostics and Health Management (ICPHM)
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