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Effect of sintering temperatures on temperature coefficient of capacitance of KCa2Nb3O10 bulk-layered perovskite 烧结温度对KCa2Nb3O10块体层状钙钛矿电容温度系数的影响
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-06-27 DOI: 10.1080/21870764.2023.2228090
Jeong-Yeon Kim, Gyo-Hee Hong, Se Yun Kim, Seong-Mee Hwang, W. Shin, W. Seo, Sang‐il Kim, Hyun-sik Kim
ABSTRACT Multilayer ceramic capacitors (MLCCs) for electric vehicles require their room temperature capacitance to change ≤ ±15% at −55°C to 200°C. The dielectric constant (ε) of BaTiO3, a dielectric material widely used in MLCCs, drops at >125°C making its application to electric vehicles difficult. Here, we propose KCa2Nb3O10 (KCNO)-layered perovskite as a strong candidate for electric vehicle MLCCs as its ε does not change abruptly with temperature. The effect of sintering temperature on the temperature coefficient of capacitance (TCC) of KCNO is studied. The KCNO powder calcined at 900–1200°C is sintered at 1200°C–1300°C. Microstructure and temperature-dependent ε are determined by the sintering temperature, while the sintered density is related to the difference between the calcining and sintering temperatures. Only the room temperature ε of the samples sintered at 1300°C (except the one calcined at 900°C) varies ≤ ±15% at 25°C–200°C (ε ~250 at room temperature). The sample calcined at 1100°C and sintered at 1300°C has highly elongated grains and the highest activation energy. These factors are responsible for the TCC of the 1300°C sintered KCNO being ≤ ±15% at 25–200°C.
摘要:电动汽车用多层陶瓷电容器(MLCC)要求其室温电容在−55°C至200°C时变化≤±15%。BaTiO3是一种广泛用于MLCC的介电材料,其介电常数(ε)在 >125°C,使其难以应用于电动汽车。在这里,我们提出KCa2Nb3O10(KCNO)层状钙钛矿作为电动汽车MLCC的有力候选者,因为其ε不会随温度突然变化。研究了烧结温度对KCNO电容温度系数的影响。在900–1200°C下煅烧的KCNO粉末在1200°C–1300°C下烧结。微观结构和温度相关的ε由烧结温度决定,而烧结密度与煅烧温度和烧结温度之间的差异有关。只有在1300°C下烧结的样品(在900°C下煅烧的样品除外)的室温ε在25°C–200°C下变化≤±15%(室温下ε~250)。在1100°C下煅烧并在1300°C下烧结的样品具有高度伸长的晶粒和最高的活化能。这些因素是1300°C烧结KCNO在25–200°C时TCC≤±15%的原因。
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引用次数: 0
Impedance spectroscopy technique for estimating the oxidation of the PyC interphase layer in a SiCf/SiC ceramic matrix composite 用阻抗谱技术估算SiCf/SiC陶瓷基复合材料中PyC界面层的氧化
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-06-23 DOI: 10.1080/21870764.2023.2227538
K. Kim, Yoonsoo Han, S. Nahm, Sung-Min Lee
ABSTRACT A new technique using impedance spectroscopy was developed to estimate the oxidation kinetics of the pyrolytic carbon interphase layer in SiCf/SiC ceramic matrix composites. The AC impedance Nyquist plot showed two semicircles that were curve-fitted using an equivalent circuit with two constant-phase element components. The analysis results revealed that the capacitance in the low-frequency region decreased with increasing oxidation time, whereas that in the high-frequency region remained relatively constant. This change in the capacitance in the low-frequency region was associated with the thickness of the oxidized SiO2 layer. This study might make a significant contribution to the literature, which has mostly focused on the characterization of ceramic matrix composites through measurements of mechanical properties. The limitations and potential applications of the developed method were also elucidated.
摘要开发了一种新的阻抗谱技术来估计SiCf/SiC陶瓷基复合材料中热解碳界面层的氧化动力学。交流阻抗奈奎斯特图显示了使用具有两个恒定相位元件组件的等效电路进行曲线拟合的两个半圆。分析结果表明,低频区的电容随着氧化时间的增加而减小,而高频区的电容保持相对恒定。低频区域中电容的这种变化与氧化的SiO2层的厚度有关。这项研究可能会对文献做出重大贡献,文献主要集中在通过测量机械性能来表征陶瓷基复合材料。还阐明了所开发方法的局限性和潜在应用。
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引用次数: 0
Tribology and in-vitro biological characterization of TiO2 addition on ceria stabilized zirconia-toughened alumina (CSZTA) composite 二氧化钛在铈稳定氧化锆-增韧氧化铝(CSZTA)复合材料上的摩擦学及体外生物学表征
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-06-21 DOI: 10.1080/21870764.2023.2225262
Obulapathi Eggidi, A. K. Pandey
ABSTRACT The effect of TiO2 addition on tribology and in-vitro biological characteristics of ceria-stabilized zirconia-toughened alumina (CSZTA-TiO2) ceramic composites were examined and presented in this study. Through the powder metallurgy route, the TiO2 added to CSZTA samples were synthesized and sintered (air environment). Additionally, the pin on the disc machine was used to examine the wear characteristics of sintered samples. Adding TiO2 to CSZTA enhances the tribological properties compared to pure ceria-stabilized zirconia-toughened alumina (CSZTA). In addition, the samples (CSZTA and CSZTA-TiO2) were subjected to aging. There is no monoclinic-phase transformation (no degradation) in the CSZTA-TiO2 sample after 100 h of testing, confirming its great resistance to LTD. The bioactivity of developed CSZTA and CSZTA-TiO2 samples was studied using simulated body fluid (SBF). After chemical treatment, it was shown that the composite would create an apatite layer that resembled bone when soaked in a simulated body fluid with ion concentrations equal to human blood plasma. These results suggest that it may generate apatite within a live organism and connect to the bone via the apatite layer.
本文研究了TiO2添加量对氧化锆-增韧氧化铝(CSZTA-TiO2)陶瓷复合材料摩擦学和体外生物学特性的影响。通过粉末冶金的方法,将TiO2添加到CSZTA样品中进行合成和烧结(空气环境)。此外,利用盘式机床上的销对烧结试样的磨损特性进行了检测。与纯氧化铈稳定的氧化锆增韧氧化铝(CSZTA)相比,在CSZTA中加入TiO2可以提高其摩擦学性能。此外,对样品(CSZTA和CSZTA- tio2)进行了时效处理。经过100 h的测试,CSZTA-TiO2样品无单斜相变(无降解),证实了其具有很强的耐LTD。利用模拟体液(SBF)研究了制备的CSZTA和CSZTA- tio2样品的生物活性。经过化学处理后,研究表明,将这种复合材料浸泡在离子浓度相当于人体血浆的模拟体液中,会产生一层类似骨头的磷灰石层。这些结果表明,它可能在活的生物体中产生磷灰石,并通过磷灰石层与骨连接。
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引用次数: 0
Enhanced energy storage and fast discharge properties of BaTiO3-Bi(Ni0.5Zr0.5)O3 ceramics modified by (Bi0.5Na0.5)0.7Sr0.3TiO3 (Bi0.5Na0.5)0.7Sr0.3TiO3改性BaTiO3-Bi(Ni0.5Zr0.5)O3陶瓷增强储能和快速放电性能
4区 材料科学 Q2 Materials Science Pub Date : 2023-06-20 DOI: 10.1080/21870764.2023.2224073
Hailin Zhang, Haochen Duan, Huanfu Zhou, Xiuli Chen
Relaxed ferroelectric ceramics with good energy storage stability, high energy storage density and efficiency, and high charge/discharge rates have shown great potential for commercial applications. In this paper, 0.85[0.9BaTiO3 −0.1Bi(Ni0.5Zr0.5)O3]−0.15(Bi0.5Na0.5)0.7Sr0.3TiO3 ceramic was prepared via a solid – phase reaction method by doping (Bi0.5Na0.5)0.7Sr0.3TiO3 into 0.9BaTiO3 > −0.1Bi(Ni0.5Zr0.5)O3; it exhibited excellent energy storage performance values: Wrec = 2.87 J/cm3 and η = 88.10%. Charging and discharging tests were conducted to evaluate the feasibility of the ceramic for practical applications in energy – storage devices; it displayed an ultrafast discharge rate of 1.16 μs. In addition, the developed ceramic has good frequency stability (1–120 Hz) and high temperature stability (40–160°C). This excellent energy storage performance indicates that the ceramic is a suitable candidate for pulse power devices.
弛豫铁电陶瓷具有良好的储能稳定性、较高的储能密度和效率,以及较高的充放电速率,显示出巨大的商业应用潜力。本文采用固相法将(Bi0.5Na0.5)0.7Sr0.3TiO3掺杂到0.9BaTiO3 >−0.1Bi(Ni0.5Zr0.5)O3中,制备了0.85[0.9BaTiO3−0.1Bi(Ni0.5Zr0.5)O3]−0.15(Bi0.5Na0.5)0.7Sr0.3TiO3陶瓷;其储能性能值为:Wrec = 2.87 J/cm3, η = 88.10%。进行了充放电试验,以评估该陶瓷在储能器件中实际应用的可行性;放电速率达到1.16 μs。此外,所开发的陶瓷具有良好的频率稳定性(1-120 Hz)和高温稳定性(40-160℃)。这种优异的储能性能表明,该陶瓷是脉冲功率器件的合适人选。
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引用次数: 0
Microstructure and mechanical properties of SiO2-Al2O3-CaO-ZrO2 based glazes containing zircon and diopside phases 含锆石和透辉石的SiO2-Al2O3-CaO-ZrO2基釉料的微观结构和力学性能
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-06-11 DOI: 10.1080/21870764.2023.2222475
Yeon-Keun Kim, Kangduk Kim
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引用次数: 0
Synthesis of spherical-like β-Si3N4 powder by direct nitridation of silicon saw dust 硅锯末直接氮化法制备球形β-Si3N4粉末
4区 材料科学 Q2 Materials Science Pub Date : 2023-06-05 DOI: 10.1080/21870764.2023.2220237
Yu Lan, Xiao-Min Li, Lin Hu, Zuo Song, Lang Zhou, Xiu-Qin Wei, Chuan-Qiang Yin
Spherical-like β-phase silicon nitride (β-Si3N4) powder has been synthesized by direct nitridation of silicon saw dust recovered from the photovoltaic industry in ammonia gas (NH3) at 1300°C with calcium fluoride (CaF2) as additive. The X-ray diffraction (XRD) analysis indicates that the formation of β-Si3N4 is enhanced and accelerated in NH3 compared to nitrogen (N2). The scanning electron microscope (SEM) examination shows that, compared with N2, NH3 contributes to the formation of spherical-like particles, and all irregular silicon particles are transformed into spherical-like β-Si3N4 particles in the NH3 atmosphere. These results indicate that the NH3 atmosphere is conducive to the formation of submicron spherical-like β-Si3N4 particles. A complete submicron spherical-like Si3N4 powder with 93.12 wt% β phase has been synthesized by direct nitridation of silicon saw dust assisted with 5 wt% CaF2 additives in NH3. The mechanism for the formation of the spherical-like β-Si3N4 powder has also been discussed.
以光伏工业回收的硅锯末为原料,以氟化钙为添加剂,在1300℃的氨气中直接氮化,合成了球状的β相氮化硅(β-Si3N4)粉体。x射线衍射(XRD)分析表明,与氮气(N2)相比,在NH3中β-Si3N4的形成得到了增强和加速。扫描电镜(SEM)检测表明,与N2相比,NH3有助于球形颗粒的形成,所有不规则的硅颗粒在NH3气氛中都转化为球形的β-Si3N4颗粒。这些结果表明,NH3气氛有利于亚微米球状β-Si3N4颗粒的形成。在NH3中,用5 wt%的CaF2助剂对硅锯末进行直接氮化,合成了β相为93.12 wt%的完整亚微米球状氮化硅粉体。讨论了球形β-Si3N4粉末的形成机理。
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引用次数: 0
Effect of magnesium oxide in multiphase additive on the formation process and morphology of β-Si3N4 whisker 多相添加剂中氧化镁对β-Si3N4晶须形成过程和形貌的影响
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-06-01 DOI: 10.1080/21870764.2023.2217606
Ziyue Wang, Qianqian Wu, Lujie Wang, Q. Qi, Ning Cui, Tongyang Li, Yuan Yu, Huaguo Tang, Zhuhui Qiao
ABSTRACT β-Si3N4 whiskers were synthesized by using a moderately low-temperature heat-treatment process, with the aid of a low weight fraction of multiple aids (Y2O3-MgO). The synthesis conditions and aspect ratio of the whiskers were adjusted by changing the MgO content in the composite additive system, heat treatment temperature and holding time. The phase composition and morphology of the whiskers were analyzed by XRD and SEM, respectively. The phase transformation could be completed at 1700°C by introducing only 0.5 wt% MgO. The heat-treated temperature was successfully further reduced to 1650°C by extending the holding time to 5 h. The introduction of MgO can make the whiskers form rapidly at a lower temperature. By introducing a small amount of MgO and appropriately extending the holding time at a lower treatment temperature has been proved to be an effective method to obtain β-Si3N4 whiskers with higher aspect ratio under mild conditions.
摘要采用中低温热处理工艺,在低质量分数的多种助剂(Y2O3-MgO)的帮助下合成了β-Si3N4晶须。通过改变复合添加剂体系中MgO的含量、热处理温度和保温时间来调节晶须的合成条件和长径比。分别用XRD和SEM分析了晶须的相组成和形貌。相变可以在1700°C下完成,只需引入0.5 MgO重量百分比。通过将保温时间延长至5,热处理温度成功地进一步降低至1650°C h.MgO的引入可以使晶须在较低的温度下快速形成。通过引入少量MgO并在较低的处理温度下适当延长保温时间,已被证明是在温和条件下获得高纵横比β-Si3N4晶须的有效方法。
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引用次数: 0
Resistive switching behaviors of oxygen-rich TaOx films prepared by reactive magnetron sputtering 反应磁控溅射法制备的富氧TaOx薄膜的电阻开关行为
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-05-27 DOI: 10.1080/21870764.2023.2216563
Ziheng Ding, Jia-Lin Tang, F. Hu, Wei Zhang
ABSTRACT In this work, Ta2O5 films were first deposited on Si substrates by reactive magnetron sputtering of a Ta metal target at various substrate temperatures, RF powers and sputtering pressures. The crystal characteristics of these films can be effectively tailored by controlling the sputtering process. Based on the optimized process parameters, tantalum oxide (TaOx) films with different oxygen component content were sputtered on ITO buffered Si substrates and comparatively investigated. The results show that the film with Ta/TaOx/ITO structure has a resistance switching (RS) behavior and its conduction mechanism is closely related to the O2-/O concentration related to the oxygen partial pressure at the dielectric layer and electrode interface. This study provides an in-depth understanding of the component/structure design and structure-activity relationship for high-performance TaOx-based resistive memory.
摘要在本工作中,通过在不同衬底温度、RF功率和溅射压力下对Ta金属靶进行反应磁控溅射,首次在Si衬底上沉积了Ta2O5薄膜。通过控制溅射过程,可以有效地调整这些膜的晶体特性。在优化工艺参数的基础上,在ITO缓冲硅衬底上溅射了不同氧组分含量的钽氧化物(TaOx)薄膜,并进行了比较研究。结果表明,具有Ta/TaOx/ITO结构的薄膜具有电阻切换(RS)行为,其导电机制与介电层和电极界面处的氧分压相关的O2-O浓度密切相关。本研究深入了解了基于TaOx的高性能电阻存储器的组件/结构设计和构效关系。
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引用次数: 1
Effect of SiO2/Al2O3 ratio on sintering behavior, crystallization behavior and properties of diopside-anorthite glass-ceramics SiO2/Al2O3配比对透辉石-钙长石微晶玻璃烧结、结晶及性能的影响
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-05-14 DOI: 10.1080/21870764.2023.2210401
Tao Chen, T. Peng, Hongjuan Sun, Xiang Li
ABSTRACT Diopside-anorthite glass-ceramics were prepared by direct sintering with extracted titanium slag (ETS), coal fly ash (CFA) and quartz sand (SA), the effect of sintering temperature (1120–1180°C) and the SiO2/Al2O3 ratio (1.85–2.63) on the phase transitions, physical characteristics and microstructure was examined by adding CFA (28.5–40%) and SA (0–12.5%) to ETS (60%). The results revealed that the sintering temperature and the ratio of SiO2/Al2O3 have a substantial impact on the sintering and processing properties of glass-ceramics. When the sintering temperature is lower than 1160°C, the sample sintering is incomplete, and when the sintering temperature is higher than 1170°C, the sample is prone to over-sintering and foaming. With the increase of SiO2/Al2O3 ratio, anorthite content increases, while diopside content decreases. When SiO2/Al2O3 ratio is 2.13, 1160°C sintering 1 h, the better performance of diopside-anorthite-based glass-ceramics was prepared. The linear shrinkage, bulk density, water absorption and bending strength of the obtained glass-ceramics are 9.96%, 2.52 g/cm3, 0.943%, and 96.1 MPa, respectively. The results show that the prepared glass-ceramics are industrially applicable.
摘要采用提取钛渣(ETS)、粉煤灰(CFA)和石英砂(SA)直接烧结制备了透辉石钙长石微晶玻璃,通过在ETS(60%)中加入CFA(28.5–40%)和SA(0–12.5%),考察了烧结温度(1120–1180°C)和SiO2/Al2O3比(1.85–2.63)对其相变、物理特性和微观结构的影响。结果表明,烧结温度和SiO2/Al2O3的比例对微晶玻璃的烧结和加工性能有很大影响。当烧结温度低于1160°C时,样品烧结不完全,当烧结温度高于1170°C,样品容易过度烧结和起泡。随着SiO2/Al2O3比例的增加,钙长石含量增加,透辉石含量降低。当SiO2/Al2O3比为2.13,1160°C烧结1h时,制备出性能较好的透辉石-钙长石基微晶玻璃。所得微晶玻璃的线收缩率、体积密度、吸水率和弯曲强度分别为9.96%、2.52 g/cm3、0.943%和96.1MPa。结果表明,所制备的微晶玻璃具有一定的工业应用价值。
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引用次数: 0
Microstructure and strength of microporous MgO refractory aggregates with nano-sized pores 纳米微孔MgO耐火材料集料的微观结构和强度
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-04-03 DOI: 10.1080/21870764.2023.2196825
Chongwen Wang, Wen Yan, J. Yan, Zhe Chen, Xiao Wang, Guangqiang Li
ABSTRACT In this work, microporous MgO refractory aggregates with nano-sized pores were prepared by in situ decomposition method using Mg(OH)2 as raw material. The effects of firing temperatures (1600–1700°C) and compacting pressures (100–200 MPa) on the microstructures and properties of microporous MgO refractory aggregates were thoroughly studied. The results showed that the microporous MgO refractory aggregates contained two types of pore structures, which were intra-particle pores with pore sizes of 180.0–230.0 nm formed by in situ decomposition of Mg(OH)2 and inter-particle pores with pore sizes of 1.5–3.0 μm derived from particle packing between Mg(OH)2 pseudomorph particles, respectively. Besides, the firing temperatures had a great influence on the intra-particle pore size and microcrystallite size. And the compacting pressures not only influenced the intra-particle pore size via packing behaviors but also affected the inner firing behaviors of the pseudomorph particles due to the increase in H2O vapor pressure. Overall, at a compacting pressure of 150 MPa and firing temperature of 1650°C, the sample had the best comprehensive performance with a bulk density of 1.92 g/cm3, a compressive strength of 11.9 MPa, an apparent porosity of 45.0%, a relative aggregate tube strength of 25.2% and a median pore size of 262.3 nm.
摘要本工作以Mg(OH)2为原料,采用原位分解法制备了具有纳米孔的微孔MgO耐火骨料。深入研究了烧制温度(1600–1700°C)和压实压力(100–200 MPa)对微孔MgO耐火骨料微观结构和性能的影响。结果表明,微孔MgO耐火骨料含有两种类型的孔结构,即粒内孔,孔径为180.0–230.0 通过原位分解Mg(OH)2和孔径为1.5–3.0的颗粒间孔隙形成的nm μm,分别来源于Mg(OH)2假晶颗粒之间的颗粒堆积。此外,焙烧温度对颗粒内孔径和微晶尺寸有很大影响。压实压力不仅通过堆积行为影响颗粒内的孔径,而且由于H2O蒸汽压力的增加影响了假晶颗粒的内部烧结行为。总体而言,在150 MPa的压实压力和1650°C的烧制温度下,样品具有最佳的综合性能,体积密度为1.92 g/cm3,抗压强度11.9MPa,表观孔隙率45.0%,相对集料管强度25.2%,中值孔径262.3 nm。
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引用次数: 0
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Journal of Asian Ceramic Societies
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