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Effect of TiO2 on mechanical and thermal properties of Al2O3-based coating via atmospheric plasma spraying TiO2对大气等离子喷涂Al2O3基涂层力学性能和热性能的影响
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-04-03 DOI: 10.1080/21870764.2023.2203991
H. Kwon, Y. Yoo, Youn-Min Park, U. Nam, E. Byon
ABSTRACT In this study, Al2O3-based coatings with varying TiO2 contents (0, 3, 13, and 40%) were fabricated using atmospheric plasma spraying technique. To compare the superiority of the samples, their mechanical (Vickers hardness and adhesion strength) and thermal properties (thermal conductivity and thermal shock resistance) were characterized. As observed, Al2O3-40%TiO2 (A-40T) coating exhibited relatively inferior mechanical properties but superior thermal insulation and thermal shock resistance at 600°C. According to the microstructure and phase analysis, this finding is attributed to the special phase, Al2TiO5, and preexisting microcracks inside the coating. Thus, A-40T manifested excellent characteristics for thermal insulation application compared with pure Al2O3 and low-TiO2 content coatings.
在本研究中,采用大气等离子喷涂技术制备了不同TiO2含量(0、3、13和40%)的al2o3基涂层。为了比较样品的优越性,对其力学性能(维氏硬度和粘接强度)和热性能(导热性和抗热震性)进行了表征。结果表明,在600℃时,Al2O3-40%TiO2 (A-40T)涂层的力学性能相对较差,但隔热性能和抗热震性能较好。根据显微组织和物相分析,这一发现是由于涂层内部存在特殊的Al2TiO5相和预先存在的微裂纹。因此,与纯Al2O3和低tio2含量的涂层相比,A-40T具有优异的保温性能。
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引用次数: 1
Understanding of doping sites and versatile applications of heteroatom modified BaTiO3 ceramic 了解杂原子改性BaTiO3陶瓷的掺杂位点及其多用途
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-04-03 DOI: 10.1080/21870764.2023.2203635
M. Rahman
ABSTRACT Due to its multifunctional properties, BaTiO3(BT) is a crucial ceramic material in the semiconductor market. The development of doping techniques has received considerable attention in recent years as efforts continue to enhance the attractive qualities of BaTiO3 and broaden the range of modern technologies in which it can be used. The synthesis method and doping components must be carefully chosen in order to produce appropriate BaTiO3 particles with high purity and suitable grain size that are critical for the desired end applications of synthesized doped BaTiO3. Doping can be performed in either the A site or B site or in both sites proportionally. This brief review has been compiled to increase our understanding of the doping sites as well as the possible applications based on the previous literature.
摘要BaTiO3(BT)具有多功能性,是半导体市场上一种重要的陶瓷材料。近年来,掺杂技术的发展受到了相当大的关注,因为人们继续努力提高BaTiO3的吸引力,并拓宽其可用于的现代技术的范围。必须仔细选择合成方法和掺杂组分,以生产具有高纯度和合适晶粒尺寸的合适的BaTiO3颗粒,这对于合成的掺杂BaTiO3的期望最终应用是至关重要的。兴奋剂可以在A位点或B位点进行,也可以按比例在两个位点进行。编写这篇简短的综述是为了增加我们对掺杂位点的了解,以及基于先前文献的可能应用。
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引用次数: 0
Preparation and properties of HfB2-HfC and HfB2-HfC-MoB composites by reactive spark plasma sintering 反应火花等离子体烧结制备HfB2-HfC和HfB2HfC-MoB复合材料及其性能
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-04-03 DOI: 10.1080/21870764.2023.2198860
Yangshuo Bai, Weixia Shen, Chao Fang, Liangchao Chen, Qianqian Wang, Biao Wan, X. Jia, Yue Zhang, Zhuangfei Zhang
ABSTRACT Ultra-high-temperature ceramics are required for many aerospace applications. In this work, HfB2-30 vol.% HfC and HfB2-26 vol.% HfC-43 vol.% MoB high-density composites were prepared by one-step in-situ reactive spark plasma sintering (R-SPS) using Hf, B4C and Mo powders as starting materials. The influences of sintering temperature on the densification mechanism, microstructural evolution, mechanical properties and oxidation resistance of the composites were thoroughly investigated. The results demonstrate that the raw materials undergo a complete chemical reaction to form new binary HfB2-HfC and ternary HfB2-HfC-MoB composite structures at a temperature of 1300°C. The HfB2-HfC and HfB2-HfC-MoB composites prepared at the optimal conditions (pressure = 50 MPa, temperature = 1800°C, holding time = 5 min) had highre densities of 97% and 98%, respectively. The Vickers hardness, Young’s modulus and fracture toughness of the HfB2-HfC composite were 18.3 GPa, 525 GPa and 6.34 MPa·m1/2, respectively. However, after molybdenum was added, the Vickers hardness of the ternary HfB2-HfC-MoB composite increased to 19.4 GPa but its fracture toughness decreased slightly to 6.1 MPa·m1/2. Compared with the binary composite, the ternary composite exhibited a low and thermally stable oxidation rate up to a temperature of 1400°C, and the test was conducted in air atmosphere.
超高温陶瓷是许多航空航天应用所必需的。本工作以Hf、B4C和Mo粉末为原料,通过一步原位反应火花等离子体烧结(R-SPS)制备了HfB2-30 vol.%HfC和HfB2-26 vol.%Hf4-3 vol.%MoB高密度复合材料。深入研究了烧结温度对复合材料致密化机理、微观结构演变、力学性能和抗氧化性能的影响。结果表明,在1300°C的温度下,原料经过完全的化学反应,形成了新的二元HfB2-HfC和三元Hf2-HfC-MoB复合结构。在最佳条件(压力 = 50 MPa,温度 = 1800°C,保温时间 = 5. min)分别具有97%和98%的高密度。复合材料的维氏硬度、杨氏模量和断裂韧性分别为18.3GPa、525GPa和6.34MPa·m1/2。然而,添加钼后,三元HfB2-HfC-MoB复合材料的维氏硬度提高到19.4GPa,但断裂韧性略有下降,降至6.1MPa·m1/2。与二元复合材料相比,三元复合材料在高达1400°C的温度下表现出低且热稳定的氧化速率,并在空气气氛中进行了测试。
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引用次数: 0
High purity Al2O3 ceramic:Metallizing strategy, microstructure and sealing properties 高纯Al2O3陶瓷:金属化策略、微观结构和密封性能
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-03-31 DOI: 10.1080/21870764.2023.2195288
Dongcai Li, Cang He, Yong Sheng Wang, Weifeng Su, Fengjun Zhang, Haiyan Xu
ABSTRACT A high purity Al2O3 ceramic (HPAOC) metallizing strategy was developed via gradient coating process of metallizing pastes with different ratios of Mo to manganese glass (MnG) contents, to improve the wettability and reactivity of metallized layer (ML) to the ceramic substrate and the secondary metallizing layer or sealed metals. Self-made HPAOC samples firstly coated by a layer of metallizing paste with a lower proportion of Mo:MnG and superposed a layer of metallizing paste with a higher proportion of Mo:MnG were fired at 1450°C in hydrogen atmosphere. The crystal phase structure, microstructure and element distribution of the metallized samples wer characterized by XRD, SEM and EDS. The results of sealing properties show that the tensile sealing strength of as high as 121MPa and the He leakage rate of as low as 4.2 × 10−11 Pa.m3/s can be obtained of the sealed joints of the as-metallized HPAOC and Kovar.
摘要通过对不同Mo与锰玻璃(MnG)含量比例的金属化浆料进行梯度涂覆,开发了一种高纯度Al2O3陶瓷(HPAOC)金属化策略,以提高金属化层(ML)对陶瓷基板、二次金属化层或密封金属的润湿性和反应性。自制HPAOC样品在1450°C的氢气气氛中烧制,首先涂上一层Mo:MnG比例较低的金属化膏,然后叠层一层Mo/MnG比例较高的金属化浆。通过XRD、SEM和EDS对金属化样品的晶相结构、微观结构和元素分布进行了表征。密封性能测试结果表明,金属化样品拉伸密封强度高达121MPa,氦泄漏率低至4.2 × 金属化HPAOC和Kovar的密封接头可获得10−11 Pa.m3/s。
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引用次数: 0
Preparation of ZnAl2O4 and its effect on fatigue resistance of alumina castables ZnAl2O4的制备及其对氧化铝浇注料抗疲劳性能的影响
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-03-15 DOI: 10.1080/21870764.2023.2186006
Lihua Lv, Zhanmin Wang, Xiying Cao, Shuang Han, Chaochao Ju, Jun Han
ABSTRACT Refractories subject to loading and unloading repeatedly because of physical effects and thermal stress attack in the service process, which is an important issue shortening the service life of the thermal equipment. Therefore, researches of predicting the service life of refractories under cyclic loading have the guiding significance. The present work investigated the synthesis of ZnAl2O4 and discussed its effects on the alumina castables. The results show that the optimized generation temperature of ZnAl2O4 phase is 1400°C and the hysteresis loop in the curves of cyclic loading reveals a general trend of first sparse and then dense. The cycle times of the specimen with 3 wt.% ZnAl2O4 is 50 times, and the time from starting to loop to fracture is about 4300 s. The fatigue resistance of the specimen with 3 wt.% ZnAl2O4 is superior to ZA-0 and ZA-1.5. The new method of cyclic loading was innovatively adopted in refractories, which provide data and theoretical support for the thermal shock evaluation methods.
耐火材料在使用过程中由于物理效应和热应力的侵袭而受到反复装卸,这是缩短热工设备使用寿命的重要问题。因此,对耐火材料在循环荷载作用下的使用寿命进行预测研究具有指导意义。本文研究了ZnAl2O4的合成,并讨论了ZnAl2O4对氧化铝浇注料的影响。结果表明:ZnAl2O4相的最佳生成温度为1400℃,循环加载曲线的滞回线呈现先稀疏后密集的总体趋势;试样的循环次数为3wt。% ZnAl2O4为50倍,从开始循环到断裂的时间约为4300 s。试件的抗疲劳性能。ZnAl2O4优于ZA-0和ZA-1.5。在耐火材料中创新性地采用了循环加载的新方法,为热冲击评价方法提供了数据和理论支持。
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引用次数: 0
Nd-doped NASICON-type nanophosphors for near-infrared excitation and emission 用于近红外激发和发射的掺钕nasicon型纳米荧光粉
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-03-15 DOI: 10.1080/21870764.2023.2186842
Mizuki Watanabe, M. Itoh, Ryohei Oka, S. Ida, Toshiyuki Masui
ABSTRACT Neodymium-doped phosphates, (Nd1-x Gd x )0.33Zr2(PO4)3 (0 ≤ x ≤ 1), were synthesized by co-precipitation. (Nd1-x Gd x )0.33Zr2(PO4)3 was obtained as a single-phase and was confirmed to be a NASICON-type structure consisting of a three-dimensional network of PO4 tetrahedra sharing corners with ZrO6 octahedra. The particle size of the (Nd1-x Gd x )0.33Zr2(PO4)3 samples was in the nanoscale, which is suitable for in vivo optical imaging. The (Nd1-x Gd x )0.33Zr2(PO4)3 samples showed characteristic luminescence corresponding to the f – f transitions of Nd3+. The highest emission intensity at 1072 nm with excitation at 824 nm was observed for (Nd0.75Gd0.25)0.33Zr2(PO4)3, which was 4.5 times higher than that of Nd0.33Zr2(PO4)3. The near-infrared (NIR) emission intensity of this nanophosphor was significantly higher than that of indocyanine green, which is actually used as an in vivo optical probe reagent.
采用共沉淀法合成了掺钕磷酸盐(Nd1-x Gd x)0.33Zr2(PO4)3(0≤x≤1)。得到(Nd1-x Gd x)0.33Zr2(PO4)3为单相结构,确定为由PO4四面体与ZrO6八面体共角的三维网络组成的nasicon型结构。(Nd1-x Gd x)0.33Zr2(PO4)3样品的粒径为纳米级,适合体内光学成像。(Nd1-x Gd x)0.33Zr2(PO4)3样品显示出与Nd3+的f - f跃迁相对应的特征发光。(Nd0.75Gd0.25)0.33Zr2(PO4)3在1072 nm处的发射强度最高,激发波长为824 nm,是Nd0.33Zr2(PO4)3的4.5倍。该纳米荧光粉的近红外(NIR)发射强度明显高于吲哚菁绿,实际用作体内光学探针试剂。
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引用次数: 0
Effect of AlN addition on the reaction sintering of Al2TiO5 composites fabricated by spark plasma sintering AlN添加对火花等离子烧结Al2TiO5复合材料反应烧结的影响
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-03-15 DOI: 10.1080/21870764.2023.2186008
M. Kitiwan, D. Atong, F. Endo, T. Goto
ABSTRACT Fully dense Al2TiO5–Al2O3–TiN (ATN) composites were fabricated by reactive sintering using spark plasma sintering at 1400°C for 5 min under 100 MPa in vacuum. An equimolar ratio of Al2O3:TiO2 was used as the starting powder, while the addition of 0–36 mol% AlN was investigated. The thermodynamic calculation indicates that the initial reaction was that of TiO2 and AlN, forming TiN and Al2O3, and then the remaining TiO2 reacted with Al2O3 to produce Al2TiO5. With the increase in AlN precursor, Al2TiO5 gradually decreased, while Al2O3 and TiN increased. The lattice parameters of Al2TiO5 were enlarged with AlN addition, implying the incorporation of N atoms in the Al2TiO5 unit cell. The addition of AlN effectively produced fully densified bodies with small grain size, and microcrack-free, which therefore enhanced the mechanical properties of ATN composites. At 36 mol% AlN addition, the composite shows Vickers hardness and fracture toughness of 16.26 ± 1.61 GPa and 5.20 ± 0.46 MPa.m1/2, respectively.
摘要采用反应烧结法,在1400°C下用火花等离子体烧结5分钟,制备了全致密的Al2TiO5–Al2O3–TiN(ATN)复合材料 在真空中在100MPa下最小。使用等摩尔比的Al2O3:TiO2作为起始粉末,同时添加0–36 mol%AlN。热力学计算表明,初始反应是TiO2和AlN的反应,形成TiN和Al2O3,然后剩余的TiO2与Al2O3反应生成Al2TiO5。随着AlN前驱体的增加,Al2TiO5逐渐减少,而Al2O3和TiN增加。Al2TiO5的晶格参数随着AlN的加入而增大,这意味着N原子掺入了Al2TiO5。AlN的加入有效地产生了晶粒尺寸小、无微裂纹的完全致密体,从而提高了ATN复合材料的力学性能。36岁 添加mol%AlN,复合材料的维氏硬度和断裂韧性为16.26 ± 1.61 GPa和5.20 ± 0.46 MPa.m1/2。
{"title":"Effect of AlN addition on the reaction sintering of Al2TiO5 composites fabricated by spark plasma sintering","authors":"M. Kitiwan, D. Atong, F. Endo, T. Goto","doi":"10.1080/21870764.2023.2186008","DOIUrl":"https://doi.org/10.1080/21870764.2023.2186008","url":null,"abstract":"ABSTRACT Fully dense Al2TiO5–Al2O3–TiN (ATN) composites were fabricated by reactive sintering using spark plasma sintering at 1400°C for 5 min under 100 MPa in vacuum. An equimolar ratio of Al2O3:TiO2 was used as the starting powder, while the addition of 0–36 mol% AlN was investigated. The thermodynamic calculation indicates that the initial reaction was that of TiO2 and AlN, forming TiN and Al2O3, and then the remaining TiO2 reacted with Al2O3 to produce Al2TiO5. With the increase in AlN precursor, Al2TiO5 gradually decreased, while Al2O3 and TiN increased. The lattice parameters of Al2TiO5 were enlarged with AlN addition, implying the incorporation of N atoms in the Al2TiO5 unit cell. The addition of AlN effectively produced fully densified bodies with small grain size, and microcrack-free, which therefore enhanced the mechanical properties of ATN composites. At 36 mol% AlN addition, the composite shows Vickers hardness and fracture toughness of 16.26 ± 1.61 GPa and 5.20 ± 0.46 MPa.m1/2, respectively.","PeriodicalId":15130,"journal":{"name":"Journal of Asian Ceramic Societies","volume":null,"pages":null},"PeriodicalIF":2.3,"publicationDate":"2023-03-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"43249336","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Impact of two-step calcination on microstructure, phase, electronic, and dielectric properties of KCa2Nb3O10 bulk layered perovskite 两步煅烧对KCa2Nb3O10块状层状钙钛矿微观结构、相、电子和介电性能的影响
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-01-02 DOI: 10.1080/21870764.2023.2174243
Jeongyoul Kim, Jong-Chan Lim, Sang‐il Kim, Seong-Mee Hwang, W. Shin, Heesun Yang, Kyu Hyoung Lee, Hyun-sik Kim
ABSTRACT The effects of varying calcination temperature, K content, and the number of calcination steps in the dielectric performance of KCa2Nb3O10 synthesized via solid-state reaction are investigated. Adding an extra calcination step at 500°C followed by another calcination at 1100°C suppressed the formation of secondary phases while maximizing the relative density (95%) and the average grain area (2.12 μm2). The first calcination at 500°C ensures the formation of intermediate phases (KNbO3 and Ca2Nb2O7), which are prerequisites for single-phase KCa2Nb3O10 synthesis. A significantly high dielectric constant of 352 at 100k Hz is achieved in the two-step calcined sample despite the low sintering temperature of 1250°C. The highest resistivity of the two-step calcined sample (2 × 108 Ω cm) obtained from complex impedance analysis supports its lowest dielectric loss (0.034 at 100k Hz). When the two-step calcined KCa2Nb3O10 powder is exfoliated, much higher dielectric properties of Ca2Nb3O10 nanosheets are expected.
摘要研究了不同煅烧温度、K含量和煅烧步数对固态反应合成的KCa2Nb3O10介电性能的影响。在500°C下添加额外的煅烧步骤,然后在1100°C下再次煅烧,抑制了二次相的形成,同时最大化了相对密度(95%)和平均晶粒面积(2.12μm2)。在500°C下的第一次煅烧确保了中间相(KNbO3和Ca2Nb2O7)的形成,这是单相KCa2Nb3O10合成的先决条件。尽管烧结温度为1250°C,但在两步煅烧的样品中,在100kHz下获得了352的显著高介电常数。通过复阻抗分析获得的两步煅烧样品的最高电阻率(2×108Ωcm)支持其最低的介电损耗(100kHz时为0.034)。当两步煅烧的KCa2Nb3O10粉末剥落时,预计Ca2Nb3O10纳米片的介电性能会高得多。
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引用次数: 1
Evolution of the Cu2ZnSnS4 phase based on the sulfurization-crystallisation duration of the CuS/SnS/ZnS stack formed by thermal evaporation 基于cu /SnS/ZnS堆叠硫化结晶时间的Cu2ZnSnS4相演化
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-01-02 DOI: 10.1080/21870764.2023.2181280
N. Cruz Santiago, E. Ramírez Morales, T. González Sánchez, R. Castillo Palomera, L. Rojas Blanco, G. Hernández Galvez, E. Miranda Mandujano, C. Ricárdez Jiménez, A. Trujillo Narcía, Omar Sarracino Martínez
ABSTRACT Binary sulfides were deposited by sequential thermal evaporation with the stacking order glass/CuS/SnS/ZnS and subsequently subjected to a sulfurization-crystallization process, considering two thermal treatment time intervals, 5 and 20 min. The objective of implementing different annealing durations was to identify the best conditions to form CZTS films in the pure kesterite phase. After being subjected to the annealing, the films show structural characteristics of the kesterite phase. However, XRD data showed that prolonged annealing causes degradation of the kesterite phase, leading to the formation of traces of CuS and Cu5Sn2S7. The films annealed for shorter duration, in this case 5 min, present a denser and more uniform surface morphology, better degree of preferential orientation, small Urbach energy of 0.302 eV, and higher photosensitivity. The band gap of the films was 1.46 eV and 1.53 eV for annealing durations 5 and 20 min, respectively. Graphical abstract
摘要二元硫化物通过顺序热蒸发与堆叠顺序玻璃/CuS/SnS/ZnS沉积,随后进行硫化结晶过程,考虑两个热处理时间间隔,5分钟和20分钟。实施不同退火持续时间的目的是确定在纯凯石相中形成CZTS膜的最佳条件。经过退火处理后,薄膜显示出钾镁石相的结构特征。然而,XRD数据显示,长时间退火会导致钾镁石相的降解,导致形成痕量的CuS和Cu5Sn2S7。退火较短时间(在这种情况下为5分钟)的薄膜呈现出更致密、更均匀的表面形态、更好的优先取向度、0.302eV的小Urbach能量和更高的光敏性。退火持续时间5分钟和20分钟时,薄膜的带隙分别为1.46eV和1.53eV。图形摘要
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引用次数: 1
Yttria-stabilized tetragonal zirconia prepared using gel casting and two-stage sintering 用凝胶浇铸和两段烧结法制备钇稳定的四方氧化锆
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-01-02 DOI: 10.1080/21870764.2022.2163962
Jing-Siang Jhan, Chih‐Cheng Chen, Yu-Chih Liu, H. Hsiang
ABSTRACT Gel casting technology and a two-stage sintering process were used to produce yttria-stabilized tetragonal zirconia (YTZP) ceramics with excellent mechanical properties. A carbonic acid-based polyelectrolyte dispersant was used as a dispersant to prepare a well-dispersed nano-sized (94 nm) zirconia slurry with a high solid content (45 vol%) for gel casting. The functional carboxyl groups of the polyelectrolyte dispersant reacted with epoxy monomer (ethylene glycol diglycidyl ether, EGDGE) as it was added to the slurry, resulting in a decrease in gelling incubation time and an increase in viscosity, resulting in gel casting failure. Adding hydroquinone (HQ) to the slurry can cause polymerization to be delayed and the gel-casting working time to be extended. To control grain growth, a two-stage sintering process was used. The temperature for the first stage of sintering was set at 1300°C, then lowered to 1240°C and soaked for 24 h in the second stage to achieve a relative density of greater than 99%. The two-stage sintered sample has a Vickers hardness of 15.2 GPa, fracture toughness of 7.8 MPa.m1/2, and flexural strength of 771 MPa.
采用凝胶浇铸技术和两段烧结工艺制备了力学性能优异的氧化钇稳定四方氧化锆(YTZP)陶瓷。以碳酸基聚电解质分散剂为分散剂,制备了分散良好的纳米级(94 nm)高固含量(45 vol%)氧化锆浆料,用于凝胶铸造。聚电解质分散剂在加入浆料时,其官能团羧基与环氧单体(乙二醇二缩水甘油醚,EGDGE)发生反应,导致胶凝孵化时间缩短,粘度增加,导致凝胶浇注失败。在料浆中加入对苯二酚(HQ)会延迟聚合,延长铸胶工作时间。为了控制晶粒生长,采用了两段烧结工艺。第一阶段烧结温度为1300℃,第二阶段烧结温度降至1240℃,浸泡24h,相对密度大于99%。两段烧结试样的维氏硬度为15.2 GPa,断裂韧性为7.8 MPa。m1/2,抗弯强度为771 MPa。
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引用次数: 0
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Journal of Asian Ceramic Societies
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